A kind of preparation method of fireproof heated board
Technical field
The present invention relates to a kind of preparation methods of fireproof heated board.
Background technology
Due to the generation of a lot of building heat preservation event of fire in recent years, the thinking of each bound pair insulated fire is caused, has kept the temperature
The unprecedented great attention for causing all circles in the industry of the fire protecting performance of material.However, many thermal insulation materials it is on fire be all
It is generated in work progress, such as:Electric welding, open fire, undesirable construction custom.What these materials constantly generated in combustion melts
Object and toxic smoke are dripped, while the gases such as chlorofluorocarbons, hydrofluorocarbons, freon released can not also neglect the harm of environment
Depending on.Fireproof and heat-insulating material is come into being.
Invention content
The technical problem to be solved by the invention is to provide a kind of preparation method of fireproof heated board, the present invention can have
Effect prevents the fire hazard in building construction process.
In order to solve the above-mentioned technical problem, present invention employs following technical schemes:
A kind of preparation method of fireproof heated board, it is characterised in that follow the steps below:
1)Make product A:Antifoaming agent, dispersant and fire retardant certain mass ratio are added to and fill the high of diluent
In shearing equipment, be stirring evenly and then adding into the powder of certain mass, antifoaming agent, dispersant, fire retardant, powder and diluent matter
Amount is than being 0.5~3:0.5~3:0.5~3:200~500:1000, high speed shear 20min~60min, until powder is completely dispersed
In diluent, product A is obtained;
2), make product B:Epoxy resin and modifying agent are added to according to certain mass ratio in product A, epoxy resin,
The mass ratio of modifying agent and product A are 60~89:1~10:10~30, stirring is fully dispersed in dilute to epoxy resin and modifying agent
It releases in agent, obtains product B;
3), make fire proofing material:According to water and curing agent will be added to be added in product B according to certain mass ratio, mixing is equal
Even, the mass ratio of water, curing agent and product B is 2~6:30~50:30~50, that is, obtain fire proofing material;
4), make fireproof heated board:Fire proofing material is spread evenly across on polystyrene foam thermal insulation board, dry solidification
Afterwards, fireproof heated board is obtained;
The dispersant be triethyl group hexyl phosphoric acid, methyl anyl alcohol, vinyl bis-stearamides, glyceryl monostearate,
Polyethylene glycol and one kind in mono alkenyl succimide or arbitrary proportion it is two or more;
The antifoaming agent is tributyl phosphate, benzyl carbinol oleate, dimethyl silicone polymer and the Guangdong bought in the market
One kind in the special antifoaming agent of middle federation's B458 oiliness of Fine Chemical Co., Ltd of middle federation production or two kinds of arbitrary proportion
More than;
The fire retardant be tripolyphosphate ammonium, boric acid and borax in one kind or arbitrary proportion it is two or more;
The powder be two kinds of one kind or arbitrary proportion in calcium carbonate, aluminium hydroxide, aluminium oxide, clay and cement with
On;
The diluent is methacrylic acid-beta-hydroxy ethyl ester, propylene oxide lauryl ether, butyl glycidyl ether, 1,
One kind or arbitrary proportion in 4- butanediol diglycidyl ethers, benzyl glycidyl ether and ethyl acetate it is two or more;
The modifying agent be 1,6 hexanediol diacrylate, end carboxyl propylene glycol polyethers and one kind in polybutadiene or
Arbitrary proportion it is two or more;
The epoxy resin is alicyclic based epoxy resin, propane type epoxy resin of di phenolic group and glycidol esters epoxy
One kind or arbitrary proportion in resin it is two or more;
The curing agent is one kind in triethylene tetramine, ethylenediamine, maleic anhydride and phthalic anhydride or appoints
Meaning ratio it is two or more.
The powder fineness requires to be the mesh of 1200 mesh~3000.
Fire proofing material is spread evenly across on polystyrene foam thermal insulation board, and the thickness after solidification is 0.5mm~3mm.
Step 1)Described in shearing rotating speed be 1500 turns/min, shear time 40min;Antifoaming agent is middle federation B458 oil
The special antifoaming agent of property;Dispersant is polyethylene glycol and mono alkenyl succimide according to mass ratio 1:2 composition;Fire retardant is
Tripolyphosphate ammonium;Powder is calcium carbonate, aluminium hydroxide, aluminium oxide, clay and cement according to mass ratio 7:2:2:1:1;Diluent
For methacrylic acid-beta-hydroxy ethyl ester;Antifoaming agent, dispersant, fire retardant, powder and diluent mass ratio be 2:1.5:1:390:
1000。
Step 2)Described in epoxy resin be alicyclic based epoxy resin;The modifying agent is 1,6-HD diacrylate
Ester;The mass ratio of epoxy resin, modifying agent and product A is 75:5:20.
Step 3)Described in curing agent be phthalic anhydride;The mass ratio of water, curing agent and product B is 4:50:46.
The present invention has following advantageous effects:
1), good thermal stability of the present invention can shape since the epoxy group of cycloaliphatic epoxy resin is connected directly between on alicyclic ring
At close rigid molecular structure, solidification post-crosslinking density increases, thus heat distortion temperature is relatively high, and Martin heat resistance can reach
190 DEG C or more, heat decomposition temperature is more than 360 DEG C.Cure shrinkage is small, and tensile strength is high.The viscosity of cycloaliphatic epoxy resin is all
Smaller, when pouring into a mould and suppressing product, operation is more convenient, has superior mechanical performance and chemical proof and heat resistance.
2), the present invention in be added tripolyphosphate ammonium be used as fire retardant, compared with traditional fire retardant polybrominated diphenyl ethers environmental protection
Performance higher.
3), the present invention matched by a variety of auxiliary agents such as dispersant and antifoaming agent, powder can be made uniformly to be scattered in dilute
It releases in agent, product stability can be good.
4), the present invention by be added modifying agent, the toughness of cycloaliphatic epoxy resin can be significantly improved, will not be because of thermal insulation board
Bending and lead to falling off for fireproof and heat-insulating material.
5), the present invention use methacrylic acid-beta-hydroxy ethyl ester miscible with water as diluent, do not influence the addition of water,
The aquation of cement will not be had an impact.
6), the present invention by the cooperation of cement and cycloaliphatic epoxy resin, form double shielding film, there is preferable waterproof
Performance can prevent fireproof and heat-insulating material from falling off because of rainwash.
7), quality of the present invention it is light, facilitate carrying and construction.
Specific implementation mode
It is further illustrated the present invention with reference to specific example.
Embodiment one
Make product A:Antifoaming agent, dispersant and fire retardant certain mass ratio are added to and fills the high of diluent and cuts
Cut in equipment, be stirring evenly and then adding into the powder of certain mass, antifoaming agent, dispersant, fire retardant, powder and diluent quality
Than being 2:1.5:1:390:1000, high speed shear certain time obtains product A until powder is fully dispersed in diluent;System
Make product B:Epoxy resin and modifying agent are added to according to certain mass ratio in product A, epoxy resin, modifying agent and product A
Mass ratio be 75:5:20, stirring is fully dispersed in epoxy resin and modifying agent in diluent, obtains product B;Make fire prevention
Material:According to water and curing agent will be added to be added in product B according to certain mass ratio, it is uniformly mixed, water, curing agent and product B
Mass ratio be 4:50:46, that is, obtain fire proofing material;Make fireproof heated board:Fire proofing material is spread evenly across polystyrene
Material thickness of preventing fires on foam heat-insulating board, after dry solidification is 0.8mm to get to fireproof heated board.
Embodiment two
Make product A:Antifoaming agent, dispersant and fire retardant certain mass ratio are added to and fills the high of diluent and cuts
Cut in equipment, be stirring evenly and then adding into the powder of certain mass, antifoaming agent, dispersant, fire retardant, powder and diluent quality
Than being 2:1.5:1:390:1000, high speed shear certain time obtains product A until powder is fully dispersed in diluent;System
Make product B:Epoxy resin and modifying agent are added to according to certain mass ratio in product A, epoxy resin, modifying agent and product A
Mass ratio be 70:5:25, stirring is fully dispersed in epoxy resin and modifying agent in diluent, obtains product B;Make fire prevention
Material:According to water and curing agent will be added to be added in product B according to certain mass ratio, it is uniformly mixed, water, curing agent and product B
Mass ratio be 4:50:46, that is, obtain fire proofing material;Make fireproof heated board:Fire proofing material is spread evenly across polystyrene
Material thickness of preventing fires on foam heat-insulating board, after dry solidification is 0.8mm to get to fireproof heated board.
Embodiment three
Make product A:Antifoaming agent, dispersant and fire retardant certain mass ratio are added to and fills the high of diluent and cuts
Cut in equipment, be stirring evenly and then adding into the powder of certain mass, antifoaming agent, dispersant, fire retardant, powder and diluent quality
Than being 2:1.5:1:390:1000, high speed shear certain time obtains product A until powder is fully dispersed in diluent;System
Make product B:Epoxy resin and modifying agent are added to according to certain mass ratio in product A, epoxy resin, modifying agent and product A
Mass ratio be 80:5:15, stirring is fully dispersed in epoxy resin and modifying agent in diluent, obtains product B;Make fire prevention
Material:According to water and curing agent will be added to be added in product B according to certain mass ratio, it is uniformly mixed, water, curing agent and product B
Mass ratio be 4:50:46, that is, obtain fire proofing material;Make fireproof heated board:Fire proofing material is spread evenly across polystyrene
Material thickness of preventing fires on foam heat-insulating board, after dry solidification is 0.8mm to get to fireproof heated board.
Example IV
Make product A:Antifoaming agent, dispersant and fire retardant certain mass ratio are added to and fills the high of diluent and cuts
Cut in equipment, be stirring evenly and then adding into the powder of certain mass, antifoaming agent, dispersant, fire retardant, powder and diluent quality
Than being 2:1.5:1:390:1000, high speed shear certain time obtains product A until powder is fully dispersed in diluent;System
Make product B:Epoxy resin and modifying agent are added to according to certain mass ratio in product A, epoxy resin, modifying agent and product A
Mass ratio be 75:10:15, stirring is fully dispersed in epoxy resin and modifying agent in diluent, obtains product B;It makes anti-
Fiery material:According to water and curing agent will be added to be added in product B according to certain mass ratio, it is uniformly mixed, water, curing agent and product
The mass ratio of B is 4:50:46, that is, obtain fire proofing material;Make fireproof heated board:Fire proofing material is spread evenly across polystyrene
Material thickness of preventing fires on foam heat-insulating board, after dry solidification is 0.8mm to get to fireproof heated board.
In embodiment 1 to 4, the shearing rotating speed is 1500 turns/min, shear time 40min;Antifoaming agent is middle federation
The special antifoaming agent of B458 oiliness;Dispersant is polyethylene glycol and mono alkenyl succimide according to mass ratio 1:2 composition;Resistance
Combustion agent is tripolyphosphate ammonium;Powder is calcium carbonate, aluminium hydroxide, aluminium oxide, clay and cement according to mass ratio 7:2:2:1:1;
Diluent is methacrylic acid-beta-hydroxy ethyl ester;Epoxy resin is alicyclic based epoxy resin;The modifying agent is 1,6-HD
Diacrylate.
The advantageous effect further illustrated the present invention with reference to experimental data:
1, material to be tested is tested
1 materials and methods:
1.1 material to be tested:The common fireproof heated board of the present invention(Be coated in fire proofing material plus fire retardant and modifying agent it is poly-
Styrenic foams thermal insulation board, other techniques are consistent with embodiment 1), embodiment 1, embodiment 2, embodiment 3 and embodiment 4 imitate
Fruit is compared.
1.3 experimental design:Experiment sets 5 processing, by common fireproof heated board(Be coated with fire proofing material in plus fire retardant and
The polystyrene foam thermal insulation board of modifying agent, other techniques are consistent with embodiment 1), embodiment 1, embodiment 2, embodiment 3 and real
It applies example 4 and distinguishes the same angle of alternating bending 40 times, whether there is or not fall off for observation thermal insulation material;By common fireproof heated board(Coating fire prevention
Do not add the polystyrene foam thermal insulation board of fire retardant and modifying agent, other techniques consistent with embodiment 1 in material), embodiment 1,
Embodiment 2, embodiment 3 and embodiment 4 are impregnated 45 days in water, and whether there is or not damages for observation thermal insulation material;By common fireproof heated board
(It is coated in fire proofing material not plus the polystyrene foam thermal insulation board of fire retardant and modifying agent, other techniques is consistent with embodiment 1)、
Embodiment 1, embodiment 2, embodiment 3 and embodiment 4 are baked under open fire.
This experiment is consistent except the different outer other conditions of the embodiment of use.
2 results and analysis
Common fireproof heated board(It is coated with the polystyrene foam thermal insulation board for not adding fire retardant and modifying agent in fire proofing material,
Other techniques are consistent with embodiment 1), embodiment 1, embodiment 2, the processing of embodiment 3 and embodiment 4 compare, alternating bending 40 times,
Common fireproof heated board(It is coated with the polystyrene foam thermal insulation board for not adding fire retardant and modifying agent in fire proofing material, other techniques
It is consistent with embodiment 1)In bending 30 times, there is peeling fold in fireproof heat insulating plate surface, and embodiment 1 to 4 is not seen
Peeling buckling phenomena is observed, illustrates that the anti-crimping ability of thermal insulation material of the present invention is strong, good toughness;By common fireproof heated board(Coating
Do not add the polystyrene foam thermal insulation board of fire retardant and modifying agent, other techniques consistent with embodiment 1 in fire proofing material), implement
Example 1, embodiment 2, embodiment 3 and embodiment 4 are inserted into water, and partial denudation in air, is impregnated 45 days and observed, commonly in water
Fireproof heated board(It is coated with the polystyrene foam thermal insulation board for not adding fire retardant and modifying agent in fire proofing material, other techniques and reality
It is consistent to apply example 1)Whiten in the place of fireproof heated board water and air interface, and has played bubble, and embodiment 1 to 4 is not observed
Thermal insulation material has foaming phenomena, illustrates that water resistance of the present invention is good;By common fireproof heated board(It is coated in fire proofing material not plus hinders
The polystyrene foam thermal insulation board of agent and modifying agent is fired, other techniques are consistent with embodiment 1), embodiment 1, embodiment 2, implement
Example 3 and embodiment 4 are baked under open fire, common fireproof heated board(It is coated with the polyphenyl for not adding fire retardant and modifying agent in fire proofing material
Vinyl foam thermal insulation board, other techniques are consistent with embodiment 1)It began to give off a peculiar smell at 4 minutes, and has fire after 12 minutes
Seedling occurs, and embodiment 1 has peculiar smell to send out after five minutes in baking, is baked to 20 minutes and has no flare;Embodiment 2 to 4 is in baking 5
There is peculiar smell to send out after minute, and 15 to 20/observe the appearance of flare, illustrate that 1 effect of embodiment is optimal.