A kind of hydraulic shear of sizable amputation concrete pile head
Technical field
Present invention is mainly used for building engineering field amputation concrete pile head.
Background technology
Concrete that is that authorized at present and that applied for cuts an equipment patent and does not all account for being protected by muscle of advocating of stake
Problem, and cut stake plane out-of-flatness, needing artificial secondary to repair, and equipment is complicated, manufacturing cost and maintenance cost are high.
Summary of the invention
The present invention solves the problems referred to above, it the most do not injure stake by advocate muscle and block to cut stake plane neat, be not required to
Wanting the finishing of artificial secondary, and equipment is simple, manufacturing cost and maintenance cost are low;The present invention is mainly by hydraulic shear A(1), pin rod
(5), axle (6), hydraulic shear B(11), chain sling (16), rotating disk (17), suspension hook (18) composition;Hydraulic shear A(1) by hydraulic system (2),
Cutting ring (3), top pricker (4), annular knife rest (10) composition;Hydraulic system (2) has hydraulic cylinder (19) and piston (20), piston (20)
The termination of piston head and right circular knife rest (10) is fixed, and the end of hydraulic cylinder (19) is solid with the termination in left side annular knife rest (10)
Fixed, left and right sides annular knife rest (10) is respectively and fixedly provided with cutting ring (3), and cutting ring (3) is fixed with multiple tops pricker (4), left side annular knife rest
(10) the porose B(8 in upper end), hole D(21) and groove (23), the porose C(9 in lower end), there is connection the upper end of right circular knife rest (10)
Key (24), connecting key (24) porose E(22);Hydraulic shear B(11) with hydraulic shear A(1) identical, simply there is no hydraulic system (2);As
Fruit need to shear the stake of 800 mm dias, and axle (6) need to sequentially pass through hydraulic shear A(1) the upper hole B(8 of upper end), connecting key
(24) hole E(22) and hydraulic shear A(1) lower opening B(8 of upper end), by same method through hydraulic shear B(11), lower hydraulic pressure
Cut A(1) each hole;If the stake of 600 mm dias need to be sheared, axle (6) need to sequentially pass through hydraulic shear A(1) upper end
Upper hole D(21), the hole E(22 of connecting key (24)) and upper hydraulic shear A(1) lower opening D(21 of upper end), pass by same method
Hydraulic shear B(11), lower hydraulic shear A(1) each hole;Upper hydraulic shear A(1), hydraulic shear B(11), lower hydraulic shear A(1) the most permissible
Around axle (6) rotate, there is multiple hole A(7 the side of axle (6)), can be by upper hydraulic shear A(1 by pin), hydraulic shear B(11), under
Hydraulic shear A(1) position in vertical direction;Pin rod (5) is each passed through hydraulic shear A(1), hydraulic shear B(11), lower hydraulic shear A(1)
Hole C(9), the side of pin rod (5) has multiple hole A(7 equally), can be by upper hydraulic shear A(1 by pin), hydraulic shear B
(11), lower hydraulic shear A(1) position in vertical direction;The lower end of at least 3 chain slings (16) and hydraulic shear A(1) annular knife rest
(10) upper end connects, and the upper end of chain sling (16) is fixed with rotating disk (17), and the upper end of rotating disk (17) connects suspension hook (18), suspension hook
(18) can rotate around rotating disk (17);The operation principle of the present invention is: first should vary in size according to stake footpath and install hydraulic shear axle
(6) position, for stake and the stake of 600 mm dias of 800 mm dias, the installation site of axle (6) is different, uses building site
Construction machinery such as excavator etc. the present invention winched on the concrete-pile (12) that need to block by suspension hook (18), by lower hydraulic shear
The axis alignment of annular knife rest (10) A(1) cuts stake plane (14), and this is also the plane blocking stake of layout design, simultaneously
Hydraulic shear A(1 in startup) and lower hydraulic shear A(1) hydraulic system (2), retract piston (20), piston (20) drive about two
Annular knife rest (10) inwardly rotates, hydraulic shear B(11) two, left and right annular knife rest (10) in the drive of two pin rods (5) in left and right
Under also rotate simultaneously inwardly, concrete-pile (12) is clamped, the appearance of concrete-pile (12) will be withstood in the most multiple tops pricker (4)
Face, continues the upper hydraulic shear A(1 of retraction) and lower hydraulic shear A(1) piston (20), top pricker (4) will head into mixing of concrete-pile (12)
In solidifying soil, that pushes up pricker (4) heads into the thickness that length is exactly concrete cover, by the stake master of the concrete-pile (12) of left and right directions
The concrete cover top of muscle (13) is removed, then stretches out piston (20), and top pricker (4) is departed from concrete-pile (12), then rotary turnplate
(17) 90 degree, whole hydraulic shear being rotated 90 degree, similarly retract piston (20), by the stake of the concrete-pile (12) of fore-and-aft direction
The concrete cover top of main muscle (13) is removed, and owing to concrete is fragile material, adds the main muscle of stake (13) to inner concrete
Protective effect, concrete cover will be removed by top, and the outer surface of the main muscle of stake (13) can expose, inner concrete still globality
Be retained in the main muscle of stake (13) in, move upper for two, left and right pin rod (5), make pin rod (5) depart from lower hydraulic shear A(1) endless knife
The hole C(9 of frame (10)), the hole A(7 of pin rod (5) is inserted with pin) in, prevent pin rod (5) from falling, continue the lower hydraulic shear A of retraction
(1) piston (20), lower hydraulic shear A(1) top pricker (4) will continue in jacking inner concrete, by inner concrete along cutting a stake
Plane (14) is backed down, make cut stake plane (14) concrete up and down completely disengaged, hydraulic shear A(1 simultaneously) cutting ring (3) push up therewith
Enter to start working, the rough concrete cover excision at stake plane (14) place will be cut, now cut in a plane (14)
Muscle main with stake (13) is separated by inner concrete, is because pushing up pricker (4) by inner concrete upwards forced displacement, and the main muscle of stake
(13) not being subjected to displacement, such inner concrete muscle main with stake (13) separates, and finally goes up lift hook (18), is hung by inner concrete
Walk, cut stake and worked.
Accompanying drawing explanation
Description of reference numerals: 1-hydraulic shear A, 2-hydraulic system, 3-cutting ring, 4-pushes up pricker, 5-pin rod, 6-axle, 7-hole A, 8-
Hole B, 9-hole C, 10-annular knife rest, 11-hydraulic shear B, 12-concrete-pile, the main muscle of 13-stake, 14-cuts a plane, 15-ground,
16-chain sling, 17-rotating disk, 18-suspension hook, 19-hydraulic cylinder, 20-piston, 21-hole D, 22-hole E, 23-groove, 24-connecting key.
Fig. 1 is the horizontal sectional drawing that the present invention shears 800 millimeters of stake footpaths.
Fig. 2 is the A-A profile of the present invention.
Fig. 3 is hydraulic shear A(1 of the present invention) plane graph, note: hydraulic shear be in shear 800 millimeters of stakes of diameter position.
Fig. 4 is hydraulic shear B(11 of the present invention) plane graph, note: hydraulic shear be in shear 800 millimeters of stakes of diameter position.
Fig. 5 is hydraulic shear A(1 of the present invention), hydraulic shear B(11), pin rod (5), the vertical cross section figure of axle (6).
Fig. 6 is 5-pin rod of the present invention, the facade drawing of 6-axle.
Fig. 7 is the decomposing schematic representation of two annular knife rests (10) about the present invention.
Fig. 8 is the C-C profile of the present invention left annular knife rest (10).
Fig. 9 is the B-B profile of the present invention left annular knife rest (10).
Figure 10 is the D-D profile of the present invention right annular knife rest (10).
Figure 11 is the E-E profile of the present invention right annular knife rest (10).
Figure 12 is the F-F profile of the present invention left annular knife rest (10).
Figure 13 is the F-F profile of the present invention right annular knife rest (10).
Figure 14 is the horizontal sectional drawing that the present invention shears 600 millimeters of stake footpaths.
Figure 15 is hydraulic shear A(1 of the present invention) plane graph, note: hydraulic shear be in shear 600 millimeters of stakes of diameter position.
Detailed description of the invention
Summary of the invention has been described in detail the detailed description of the invention of the present invention, is not repeated herein, and need to be described as follows:
One. seeing Fig. 1, Fig. 2, generally, the concrete-pile 12 after blocking need to retain the main muscle of stake 13 of 500 millimeter length not
Cutting off, this section of reinforcing bar need to be embedded in the follow-up pile framing poured, and therefore blocking stake needs two steps to carry out, and first has to peel off concrete
Protective layer (concrete beyond the main muscle of stake), comes out main for stake muscle 13, then from cutting top stake core coagulation at stake plane 14
Soil excision, the present invention designs the purpose that 3 hydraulic shears seek to reach to peel off concrete cover up and down, and concrete cover is only
Having 50 millimeters thick, the power that hydraulic system 2 applies need not very big, and therefore hydraulic shear B11 is not required to design hydraulic system, by upper and lower two
Individual hydraulic shear A1 drives the most permissible;The protruded length of top pricker 4 is the most identical with thickness of concrete cover, the top elder generation of top pricker 4
In insertion concrete, by the pricker body gradually expanded by the concrete cover of fragility along longitudinal attrition crushing of the main muscle of stake 13, incite somebody to action
Concrete cover is peeled off, and the concrete cover of section stake plane less than 14 is due to the effect of contraction by bottom concrete, no
Can be destroyed;Need explanation: now the cutting ring 3 of 3 hydraulic shears does not all touch the outer wall of concrete-pile 12, the i.e. ring of 3 hydraulic shears
Cutter 3 is not all started working.Two. see Fig. 1, Fig. 2, Fig. 3, Fig. 4, need not when cutting the inner concrete excision of stake plane more than 14
Upper hydraulic shear A1 and hydraulic shear B11 work, only need to descend hydraulic shear A1 to complete, and after concrete cover is peeled off, continues jacking
The top pricker 4 of hydraulic shear A1, hydraulic shear A1 continues in jacking inner concrete, and cutting ring 3 jacking therewith of hydraulic shear A1 simultaneously starts
Work, will cut the rough concrete cover excision at stake plane 14, owing to cutting the stake core coagulation of stake plane less than 14
Soil is retrained by the main muscle of the stake at this 13 and pile concrete, when top pricker 4 continues jacking inner concrete, cut stake plane 14 with
On inner concrete can be forced up displacement, fitly separate cutting the concrete up and down at stake plane 14, the main muscle of now stake
13 are not subjected to displacement, the least elastic deformation, and inner concrete separates differential for muscle 13 main with stake, and now cutting ring 3 does not touches
And the main muscle of stake 13, cut the main muscle of stake 13 at stake plane 14 and be not affected by injury, this most just the present invention to cut a plane neat, do not damage
The advantage of reinforcing bar;Need explanation: inner concrete just can be blocked by lower hydraulic shear A1 from a direction.Three. see Fig. 5, Fig. 6,
The vertical position of upper hydraulic shear A1, hydraulic shear B11 and lower hydraulic shear A1 can adjust, and can carry out according to different stake situations of cutting
Position adjustment.Four. the operating frequency seeing Fig. 2, lower hydraulic shear A1 is high, if top pricker 4 primary structural component such as grade damages, can be by three liquid
Pressure is cut and is changed direction use up and down, so can reduce maintenance frequency;The work energy of hydraulic system to be considered when designing hydraulic shear
Power, cutting ring 3 to be considered and the hardness of top pricker 4.Four. see Fig. 1, the cutting ring 3 of annular knife rest 10 and cutting ring 3 are fixed with many
Individual top pricker 4, the direction of its overall dimensions and multiple tops pricker 4 is all designed, referring back to Figure 14 and figure by the stake shearing 800 mm dias
15, when hydraulic shear shears the stake of 600 mm dias, multiple tops pricker 4 position relative with stake with shear 800 mm dias stake time
Multiple tops pricker 4 is similar with the relative location comparison of stake, and when simply shearing the stake of 600 mm dias, part top pricker 4 is relative with stake
Position is slightly offset, and substantially without affecting shear effect, therefore the present invention can be suitable for simultaneously shear 800 mm dias
Stake and the stake of 600 mm dias, and simple structure is practical;The present invention is patent of invention " a kind of amputation coagulation that I has applied for
The hydraulic shear of soil pile crown " application number: the modified model of 2016108971741.