CN106283964B - A kind of large-scale component translating device and method - Google Patents
A kind of large-scale component translating device and method Download PDFInfo
- Publication number
- CN106283964B CN106283964B CN201610785955.1A CN201610785955A CN106283964B CN 106283964 B CN106283964 B CN 106283964B CN 201610785955 A CN201610785955 A CN 201610785955A CN 106283964 B CN106283964 B CN 106283964B
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- Prior art keywords
- jack
- sliding support
- scale component
- guide rail
- self
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B23/00—Easily dismountable or movable tracks, e.g. temporary railways; Details specially adapted therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Bearings For Parts Moving Linearly (AREA)
Abstract
The invention discloses a kind of large-scale component translating device and method, including guide rail bearing and slidable self-locking fixture is sequentially arranged on guide rail bearing, first sliding support and the second sliding support, first sliding support is provided with vertical guide groove and the second jack, second jack bottom free end is hinged and connected with the first jack, the first jack other end is hinged and connected with self-locking fixture, first sliding support and the second sliding support bottom are equipped with stopper slot, stopper slot is stuck on guide rail bearing, one-way movement device is provided between self-locking fixture bottom and guide rail bearing, stretched by the first jack and promote the large-scale component being positioned on the first sliding support to translate, the angle of the first jack is adjusted by the second jack, then the first jack movement self-locking fixture is shunk, repeating above-mentioned action makes large-scale component move step by step；Translating device single translating stroke of the present invention is big, and the translation number that mobile large-scale component needs is few, greatlys save translation time reduction workload.
Description
Technical field
The present invention relates to a kind of component translating device, and in particular to a kind of large-scale component translating device and method.
Background technology
With the development of industrial technology, the size of element of installation is also gradual to be developed towards maximization direction, more and more
Large scale industry product need to carry out integral installation at the construction field (site).Influenceed by construction environment, the larger flat of some volumes
Large-scale component can not use the hoisting machineries such as crane to be lifted to installation site, it can only be entered using a kind of technology of translation
Row installation, how to realize steady to large-scale component, quick, lower cost movement is that panning techniques have key to be solved to ask
Topic.
Traditional large-scale component shift method is a kind of shift method based on heavy rail, by component in this method
Lower section steel rail laying, line slip is entered in Rail Surface by single jack pushing member.Heavy rail belongs to normal structure
Part, also need to be separately provided special load-bearing and spacing steel box-girder thereunder during using it as sliding rail, to ensure steel
Rail can bear the weight of component, and the related mobile device of locking in time.Because component is placed in Rail Surface, rail and component
Between frictional force it is larger, need during pushing member to customize the jack of relatively high power.In component slipping, jack and structure
Part is articulated and connected, and the position that component receives thrust can not be adjusted during traveling so that be produced between jack and rail
Raw larger angle, waste the effective travel of jack, shorten the displacement of component so that the translation efficiency of component compared with
It is low.
The content of the invention
It is an object of the invention to provide a kind of device for realizing large-scale component translation, so as to solve live actual large-scale structure
The problem of part installation translation is difficult；Another object of the present invention be to provide one kind can provide it is simple in construction, there is provided thrust is big
Translating device, so as to solve the problems, such as that current translating device can not translate overweight large-scale component；Another object of the present invention is to carry
Divided a word with a hyphen at the end of a line the big translating device of journey for a kind of single, so as to reduce translation number, reduce large-scale component translation difficulty, save large-scale structure
The part set-up time.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is：
A kind of large-scale component translating device, including guide rail bearing and it is sequentially arranged in slidable self-locking card on guide rail bearing
Tool, the first sliding support and the second sliding support, it is characterised in that：The is provided between the self-locking fixture and the first sliding support
One jack, the first sliding support are provided with vertical guide groove, are provided with the second jack in the guide groove, and the described 2000th
The top on jin top is fixedly linked with the first sliding support, the bottom free end of the second jack can the free movement in guide groove,
The bottom free end of second jack is hinged and connected with first jack one end, and the first jack other end is hinged with self-locking fixture
It is connected, first sliding support and the second sliding support bottom are equipped with stopper slot, and the first sliding support and second slide branch
Seat is stuck in both limitations on guide rail bearing by stopper slot and moved left and right relative to guide rail bearing, and the self-locking fixture bottom is with leading
Both can be made with respect to the one-way movement device of one-way movement, the translating device single translating stroke by being provided between rail abutment contact surface
Greatly, it is few in the translation number of the large-scale component needs of translation same distance, greatly save translation time reduction workload.
As an improvement, the one-way movement device is ratchet device, guide rail bearing and self-locking fixture can be preferably realized
With respect to one-way movement.
As an improvement, the one-way movement device be respectively arranged on guide rail bearing and self-locking fixture be mutually twisted it is straight
Tooth, the straight-tooth are that one side tilts the vertical unidirectional tooth in another side, and this is simple in construction, the problem of in the absence of skidding, therefore it is more suitable
Close large-scale heavy weight component.
As an improvement, the guide rail bearing upper surface is provided with sliding groove, the sliding groove is interior to be more than sliding groove provided with thickness
Sliding shim, the sliding shim upper surface directly contacts with the first sliding support and the second sliding support, passes through setting
Sliding shim greatly reduces the frictional force between the first sliding support and the second sliding support and guide rail bearing so that component translates
Easily.
As an improvement, the sliding shim is made up of polytetrafluoroethylene (PTFE) or graphite material, the material can provide preferably
Sliding has very big anti-pressure ability simultaneously, prevents from damaging by pressure.
As an improvement, second sliding support have it is multiple to adapt to the component of ultra-large type.
It is a kind of to carry out large-scale component shift method using said apparatus, it is characterised in that to comprise the following steps：
Step 1: the quantity and guide rail bearing of the large-scale component translating device are determined according to the weight of large-scale component and size
Length, at the scene by said structure assemble large-scale component translating device；
Step 2: the device is debugged after having assembled, it is ensured that the unidirectional moving direction of self-locking fixture and demand direction one
Cause, it is ensured that the first jack and the second jack are working properly；
Step 3: large-scale component is placed on the first sliding support and the second sliding support, the first jack of driving makes
Then large-scale component drives the second jack to change the first jack and guide rail bearing along guide rail bearing forward slip simultaneously
Angle, the second jack promote large-scale component forward slip together with the first jack, when the first jack and the second jack
After reaching range, large-scale component once translates completion；
Step 4: the first jack of driving and the second jack shrink, self-locking fixture is driven to translate forward, when first very heavy
Top and the second jack shrink it is most short after, drive the first jack and the second jack according to step 3 again, it is big so as to promote
Type component travels forward again；
, then will be large-scale until large-scale component moves to appointed place Step 5: constantly repeat step three and step 4
Component is installed, disassembly ＆ recycling this large-scale component translating device.
The beneficial effects of the invention are as follows：
Large-scale component translating device of the present invention can be used for the various large-scale components of additional translational, the device have it is simple in construction,
Versatile, easy operation, cost is cheap, repeats the features such as utilizing, and solves what large-scale component translated in complex environment
Problem, while the correlative charges of large-scale component translation motion is also reduced, there is following innovation compared with traditional shift method
Point：
1. large-scale component translating device of the present invention is relatively simple, the quantity of large-scale component translating device can be according to component
Weight and size are configured, suitable for the translation of all size large-scale component.Meanwhile the height of the device guide rail bearing compared with
It is low, load-bearing and spacing is carried out using traditional steel box-girder, greatly reduces the requirement that height is lifted to large-scale component, it is suitable
It is more wide with scope.
2. the top of large-scale component translating device guide rail bearing is provided with sliding shim, sliding shim and the first sliding support
And the second coefficient of friction between sliding support is much smaller than the coefficient of friction between component and rail, therefore it is smaller that power can be selected
Jack drive more heavy weight component to move, directly contacted with rail into line slip with the component in conventional method
Compare, reduce the requirement to high-power jack, save the manufacturing cost of device, improve the movement of large-scale component
Speed.
3. being provided with two jack in large-scale component translating device, the first jack is mainly used in pushing member and transported forward
Dynamic, the second jack is mainly used in adjusting the first jack and the first sliding support provided with the angle between vertical guide groove
Degree.Compared with conventional method, the utilization rate of the first jack effective travel can be improved by using this kind of structure, adds structure
The distance that part single is pushed ahead, reduce the number pushed ahead in component translation motion.
4. one-way lock is carried out by one-way movement device between the guide rail bearing and self-locking fixture of large-scale component translating device
Only, compared with setting limited block at the top of load-bearing steel box-girder in conventional method, the structure can make self-locking fixture fast and accurately
Realize unidirectional locking, and not by it is adjacent it is spacing between distance influenceed.Once after the completion of propulsion action, as the first jack is grown
The contraction of degree, the structure can also eliminate the unidirectional locking to self-locking fixture automatically, have higher dependable with function.
Brief description of the drawings
Fig. 1 is structural representation of the embodiment of the present invention；
Fig. 2 structural representations when translating large-scale component for the present invention；
Fig. 3 is schematic diagram when the first jack stretches out translation large-scale component；
Fig. 4 is that the second jack translates large-scale component schematic diagram when stretching out.
1- guide rail bearings, 2- self-locking fixtures, the sliding supports of 3- first, the sliding supports of 4- second, the jack of 5- first, 6-
Two jack, 7- guide grooves, 8- stopper slots, the unidirectional teeth of 9-, 10- sliding grooves, 11- sliding shims, 12- rotate hinged-support, and 13- is slided
Dynamic hinged-support, 14,15 bearing pins.
Embodiment
The present invention is illustrated below in conjunction with the accompanying drawings
The present invention is a kind of large-scale component translating device and method, and device is by guide rail bearing 1, sliding shim 11, self-locking card
Tool 2, rotate hinged-support 12, the first jack 5, slide hinged-support 13, stopper slot 8, the second jack 6, the first sliding support 3
And the grade part of the second sliding support 4 composition（Fig. 1）.Self-locking fixture 2 in device is nested on guide rail bearing 1, both it
Between be provided with continuous unidirectional tooth 9.The top of guide rail bearing 1 is provided with the sliding groove 10 for placing sliding shim 11, to limit cunning
Displacement between mobile gasket 11 and guide rail bearing 1.First jack 5 is connected with the jack 6 of self-locking fixture 2 and second respectively, from
Pintle hook lock tool 2, which is provided with, rotates hinged-support 12, and the first jack 5 and rotation hinged-support 12 are be hinged by bearing pin 14, the second jack 6
It is fixed in the guide groove 7 of the first sliding support 3, the lower end of the second jack 6, which is fixed with, slides hinged-support 13, the first jack
It is be hinged by bearing pin 15 between 5 and slip hinged-support 13, by sliding first jack of the adjustment of hinged-support 13 5 and guide rail bearing 1
Between angle.The bottom of first sliding support 3 and the second sliding support 4 is provided with stopper slot 8, to limit two sliding supports
The displacement of left and right directions.First sliding support 3 and the second sliding support 4 are respectively nested in the top of guide rail bearing 1 and sliding shim
11 contacts, drive the first jack 5 and the second jack 6 to make the first sliding support 3 and the second sliding support 4 along guide rail bearing
1 upper surface carries out sliding translation.
Two parallel guide rail bearings 1, and other components of installation and debugging device are set during work.By large-scale structure during translation
Part is placed on the upper end of the present apparatus the first sliding support 3 and the second sliding support 4, drives the first jack 5, makes the first jack
5 move in the position pushing member close to component gravity center, it is ensured that component is by the static stability switched in motion process.Structure
Part keeps the extension speed of the first jack 5 after starting movement, while drives the second jack 6, and the first jack 5 of adjustment is with leading
Angle between rail bearing 1, the coverage that increase the first jack 5 pushing member is advanced, realize to large-scale component it is steady,
It is quick mobile.
The assembling of the device interior completion on construction ground, the wherein quantity of translating device determines by the weight of component, guide rail
The distance that the length of bearing 1 is moved in parallel by the size and needs of component together decides on（Fig. 2）.
After the completion of the debugging of large-scale component translating device Assembling, large-scale component is positioned over the first sliding support 3 and the
The top of two sliding supports 4, after the first jack 5 of driving makes component forward slip, then drive the second jack 6 and first very heavy
Top 5 promotes the first sliding support 3 to drive the bearing carrier of the second sliding support 4 while translated forward together（Fig. 3）.
Workflow：A kind of workflow of the large-scale component shift method based on device is mainly by the scene of translating device
The two parts that move horizontally of assembling and large-scale component form.When translating large-scale component using this method, first according to large-scale component
Weight and size determine the quantity of translating device and the length of guide rail bearing 1, the component of Assembling translating device each several part.
Translating device carries out system debug after being completed to it, determines that the one-way movement of self-locking fixture 2 is in the right direction and each guide rail branch
The first jack 5 and the second jack 6 on seat 1 can synchronously promote the first sliding support 3 to advance forward.Translating device system
After the completion of debugging, large-scale component is seated to the upper end of the first sliding support 3 and the second sliding support 4, drives the first jack 5
After making component forward slip, then the second jack 6 is driven to promote the first sliding support 3 to drive second together with the first jack 5
The bearing carrier of sliding support 4 translates forward simultaneously.It is large-scale after the stroke of the first jack 5 and the second jack 6 reaches maximum
The once translation of component is completed.Now, the length of the first jack 5 and the second jack 6 is shunk, drives self-locking fixture 2 along leading
Rail bearing 1 moves to member end.After the distance between sliding support 3 of self-locking fixture 2 and first reaches most short, first is driven again
The pushing member of 5 and second jack of jack 6 moves forward.Said process is constantly repeated until large-scale component moves to specific bit
Put.
Claims (7)
1. a kind of large-scale component translating device, including guide rail bearing and be sequentially arranged on guide rail bearing slidable self-locking fixture,
First sliding support and the second sliding support, it is characterised in that：First is provided between the self-locking fixture and the first sliding support
Jack, the first sliding support are provided with vertical guide groove, are provided with the second jack in the guide groove, described second is very heavy
The top on top is fixedly linked with the first sliding support, the bottom free end of the second jack can the free movement in guide groove,
The bottom free end of two jack is hinged and connected with first jack one end, and the first jack other end is hinged phase with self-locking fixture
Even, first sliding support and the second sliding support bottom are equipped with stopper slot, the first sliding support and the second sliding support
Both limitations on guide rail bearing are stuck in by stopper slot to move left and right relative to guide rail bearing, the self-locking fixture bottom and guide rail
Both can be made with respect to the one-way movement device of one-way movement by being provided between abutment contact surface.
A kind of 2. large-scale component translating device according to claim 1, it is characterised in that：The one-way movement device is ratchet
Device.
A kind of 3. large-scale component translating device according to claim 1, it is characterised in that：The one-way movement device is difference
The straight-tooth being mutually twisted on guide rail bearing and self-locking fixture, the straight-tooth are that one side tilts the vertical unidirectional tooth in another side.
A kind of 4. large-scale component translating device according to claims 1 to 3 any one, it is characterised in that：The guide rail branch
Seat upper surface is provided with sliding groove, is more than the sliding shim of sliding groove, the sliding shim upper table in the sliding groove provided with thickness
Face directly contacts with the first sliding support and the second sliding support.
A kind of 5. large-scale component translating device according to claim 4, it is characterised in that：The sliding shim is by polytetrafluoroethyl-ne
Alkene or graphite material are made.
A kind of 6. large-scale component translating device according to claim 5, it is characterised in that：Second sliding support has multiple
To adapt to the component of ultra-large type.
7. a kind of carry out large-scale component shift method using claim 4 described device, it is characterised in that comprises the following steps：
Step 1: the quantity of the large-scale component translating device and the length of guide rail bearing are determined according to the weight of large-scale component and size
Degree, assemble one or more large-scale component translating devices by said structure at the scene；
Step 2: the device is debugged after having assembled, it is ensured that the unidirectional moving direction of self-locking fixture is consistent with demand direction, really
Protect the first jack and the second jack is working properly；
Step 3: large-scale component is placed on the first sliding support and the second sliding support, the first jack of driving makes large-scale
Then component drives the second jack to change the angle of the first jack and guide rail bearing simultaneously along guide rail bearing forward slip
Degree, the second jack promotes large-scale component forward slip together with the first jack, when the first jack and the second jack are equal
After reaching range, large-scale component once translates completion；
Step 4: the first jack of driving and the second jack shrink, drive self-locking fixture to translate forward, when the first jack and
Second jack shrink it is most short after, the first jack and the second jack are driven according to step 3 again, so as to promote large-scale structure
Part travels forward again；
Step 5: constantly repeat step three and step 4, until large-scale component moves to appointed place, then by large-scale component
Installation, disassembly ＆ recycling this large-scale component translating device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610785955.1A CN106283964B (en) | 2016-08-31 | 2016-08-31 | A kind of large-scale component translating device and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610785955.1A CN106283964B (en) | 2016-08-31 | 2016-08-31 | A kind of large-scale component translating device and method |
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| CN106283964A CN106283964A (en) | 2017-01-04 |
| CN106283964B true CN106283964B (en) | 2018-03-02 |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111302254A (en) * | 2018-12-12 | 2020-06-19 | 杭州瑞创建筑工程研究有限公司 | Indoor large-scale component lifting and translating method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000234311A (en) * | 1999-02-17 | 2000-08-29 | Otaki Yuatsu:Kk | Side moving method for bridge beam, etc., and side moving device therefor |
| CN2866438Y (en) * | 2006-02-22 | 2007-02-07 | 宝山钢铁股份有限公司 | Bidirectional self-locking hydraulic creeper |
| CN101412489A (en) * | 2008-11-20 | 2009-04-22 | 中铁二局股份有限公司 | Method for traversing cable saddle of large tonnage cable crane |
| CN201907959U (en) * | 2010-12-20 | 2011-07-27 | 贵阳铝镁设计研究院 | Translation device of tank type device |
| CN202321556U (en) * | 2011-11-25 | 2012-07-11 | 新疆华油技术服务股份有限公司 | Integral translation device for drilling machine |
| CN103832796A (en) * | 2012-11-22 | 2014-06-04 | 柳溁铉 | Horizontal moving method and device for conveyer loaded with large-tonnage weights |
| CN104787551A (en) * | 2014-01-17 | 2015-07-22 | 中冶宝钢技术服务有限公司 | One-way stepper driving system of small rail car |
-
2016
- 2016-08-31 CN CN201610785955.1A patent/CN106283964B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000234311A (en) * | 1999-02-17 | 2000-08-29 | Otaki Yuatsu:Kk | Side moving method for bridge beam, etc., and side moving device therefor |
| CN2866438Y (en) * | 2006-02-22 | 2007-02-07 | 宝山钢铁股份有限公司 | Bidirectional self-locking hydraulic creeper |
| CN101412489A (en) * | 2008-11-20 | 2009-04-22 | 中铁二局股份有限公司 | Method for traversing cable saddle of large tonnage cable crane |
| CN201907959U (en) * | 2010-12-20 | 2011-07-27 | 贵阳铝镁设计研究院 | Translation device of tank type device |
| CN202321556U (en) * | 2011-11-25 | 2012-07-11 | 新疆华油技术服务股份有限公司 | Integral translation device for drilling machine |
| CN103832796A (en) * | 2012-11-22 | 2014-06-04 | 柳溁铉 | Horizontal moving method and device for conveyer loaded with large-tonnage weights |
| CN104787551A (en) * | 2014-01-17 | 2015-07-22 | 中冶宝钢技术服务有限公司 | One-way stepper driving system of small rail car |
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