CN106283311B - A kind of scribbled processing technology - Google Patents

A kind of scribbled processing technology Download PDF

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Publication number
CN106283311B
CN106283311B CN201610782149.9A CN201610782149A CN106283311B CN 106283311 B CN106283311 B CN 106283311B CN 201610782149 A CN201610782149 A CN 201610782149A CN 106283311 B CN106283311 B CN 106283311B
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China
Prior art keywords
yarn
winder
rove
scribbled
tension
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CN201610782149.9A
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CN106283311A (en
Inventor
徐冬冬
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Danyang Yongtai Textile Co., Ltd.
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Keqiao Shaoxing Red Yarn Co Ltd
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20Cellulose-derived artificial fibres
    • D10B2201/22Cellulose-derived artificial fibres made from cellulose solutions
    • D10B2201/24Viscose
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Abstract

The present invention relates to a kind of scribbled processing technologys, belong to yarn manufacturing process technology field.After terylene is mixed with viscose glue, raw yarn is formed through shredding, combing, drafting, raw yarn pile warp traction roller is to godet, rove is formed through governing mechanism of tension, rove forms spun yarn and send through balance hook to progress winder at winder, and after winder, winder seat rises, tubular yarn is automatically fallen into the hopper below winder seat, is removed.Invention is applied to scribbled to process, has many advantages, such as that stable molding, tension are controllable.

Description

A kind of scribbled processing technology
Technical field
The present invention relates to a kind of scribbled processing technologys, belong to yarn manufacturing process technology field.
Background technique
Scribbled, especially T/R yarn, in process, since its raw material is from different two kinds of physical property Even a variety of yarns if tension force is not suitable for, will lead to the poor fiber of elasticity and take out from fiber roll in process From, it is unevenly distributed in cotton roll so as to cause two kinds of fibers, influence the rear road application effect of finished product.
Based on this, the application is made.
Summary of the invention
For the drawbacks described above in the presence of the processing of existing T/R scribbled, the application provides that a kind of tension is controllable, processing Smooth scribbled processing technology.
To achieve the above object, the technical solution that the application takes is as follows:
A kind of scribbled processing technology, after terylene is mixed with viscose glue, through shredding, combing, drafting formed raw yarn, raw yarn around Through traction roller to godet, rove is formed through governing mechanism of tension, rove forms spun yarn and send through balance hook to progress at winder Winder, after winder, winder seat rises, and tubular yarn automatically falls into the hopper below winder seat, removes, described Governing mechanism of tension includes adjusting jockey pulley and several tension pressure rollers, is supplied to tension pressure roller downwards at the top of raw yarn pile warp tune jockey pulley It completes tension adjustment in the relative position change procedure of tension pressure roller and tune jockey pulley and simultaneously doffs in place;The balance hook For cyclic structure, rove enters balance hook, and contacts balance hook two sides with rove respectively, balances the two sides side wall of hook Rove is combed and winds twisting.
Further, as preferred:
In the scribbled, terylene mass ratio is 80-95%, and the mass ratio of viscose glue is 5-20%.
The traction roller is located above traveller, and yarn forms bevel structure between traction roller and godet.Peace During dress, traction roller is located above godet, and in being located on the left of godet on vertical direction, thus, yarn is from raw yarn ingot It is upper come out after, when pile warp traction roller to godet, bevel structure is formed between traction roller and godet, this bevel structure has Conducive to the abundant extension of yarn, and buffering is provided for governing mechanism of tension, it is ensured that subsequent drawing-off is steadily normally carried out.
In the opening processes, the quantification of 300-700g/m of cotton layer;Licker-in roller revolving speed is 600-900r/min;Cylinder turns Speed is 300-500r/min;Doffing speed is 20-75r/min;Cover board working speed is 60-300r/min, and it is small that 0.4mm is arranged Heel difference and 2.5mm facet, make fiber obtain sufficiently careful combing;Pre- point of comb is 1300-3000r/min.
In the rove molding, fly frame sets base position and turns (rpm) as 5000-5500, and revolving speed is controlled lower And in relatively narrow range, prevent rail position from deviation occur;Resultant yarn coefficient of angularity is 2.0 seconds, and the angle size that will collapse control is being suitable for In range, prevent occurring emitting yarn phenomenon in spinning.
In the spun yarn forming process, rolling density 54g/km;The twist: 25180 pools;First break draft multiple is by adjusting tension Roller and the control of tension pressure roller are 1.114.The setting of rolling density size can be directly resulted in foot, influence the forming of yarn, be wound close Spend it is big or it is too small can all cause spool to cause the waste of raw material, and improve production cost with foot, and rolling density of the present invention 54 g/km are set as, just, spool will not occur for size with foot phenomenon.The twist is 25180 pools, can effectively reduce yarn breakage, mention High productivity reduces cost.In forming process, jockey pulley is adjusted lower in the vertical direction can to move, and tension pressure roller is not sent out then Raw movement realizes that first break draft multiple is 1.114 by adjusting moving up and down for jockey pulley, can also effectively reduce yarn broken end and Improve the quality of yarn;Balance hook is ring structure, and opposite two sides are contacted with rove respectively thereon, in rove high-speed cruising mistake Cheng Zhong, the frictional force that balance links up on side wall will drive yarn rotation, twisting and pre-wound completed in rotary course.
In the winding procedure, parameter of doffing is 5.0 seconds;Winder seat is in always during winder and up and down reciprocatingly transports Dynamic state, and ramp up and stop 30 seconds when winder finishes;Determining wing revolving speed is 100-150rpm, disconnected in spinning to reduce Head flies yarn phenomenon;Radial parameter is 3100 circles, keeps the forming of tubular yarn uniform.
The winder hole of setting accommodating tubular yarn at the winder seat center, side opening plate is arranged in winder hole two sides, in winder During seat oscilaltion, yarn is gradually configured to the tubular yarn of shuttle shape structure in winder hole, and side opening plate then ensure that winder In seat lifting process, yarn not will receive the interference of external environment, and avoid the uniformity of this influence of fluctuations winder.
The hopper be pyramidal structure, upper end opening, lower end back cover, and be open it is wide compared with back cover, the upper end is suspended on network Below cylinder base, but not as the lifting of winder seat moves up and down.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the application;
Fig. 2 is the side view of the application;
Fig. 3 is the front elevation of the application;
Fig. 4 is the top view of the application.
Wherein label: 1. traction rollers;2. godet;3. governing mechanism of tension;31. adjusting jockey pulley;32. tension pressure Roller;4. balance hook;5. winder seat;51. winder hole;52. side opening plate;6. hopper;61. hook;62. through slot;63. Back cover;64. opening;A. raw yarn ingot;B. raw yarn;C. rove;D. spun yarn;E. tubular yarn.
Above-mentioned each figure major embodiment traction roller, godet adjust jockey pulley, tension pressure roller, balance hook, winder seat and material Bucket does not show the omission of the conventional equipments such as fly frame, spinning frame.
Specific embodiment
Embodiment 1
A kind of scribbled processing technology of the present embodiment, in conjunction with Fig. 1, after terylene is mixed with viscose glue, through shredding, combing, simultaneously Item winds to form raw yarn ingot A, and the raw yarn B pile warp traction roller 1 on raw yarn ingot A is formed slightly to godet 2 through governing mechanism of tension 3 Yarn C, rove C form spun yarn D and send through balance hook 4 to carrying out winder, after winder, network in the winder hole 51 of winder seat 5 Cylinder base 5 rises, and tubular yarn E is automatically fallen into the hopper 6 of 5 lower section of winder seat, removes.Wherein:
In scribbled, terylene mass ratio is 80-95%, and the mass ratio of viscose glue is 5-20%.
In opening processes, the quantification of 300-700g/m of cotton layer;Licker-in roller revolving speed is 600-900r/min;Cylinder revolving speed is 300-500r/min;Doffing speed is 20-75r/min;Cover board working speed is 60-300r/min, and it is poor that the small heel of 0.4mm is arranged With 2.5mm facet, fiber is made to obtain sufficiently careful combing;Pre- point of comb is 1300-3000r/min.
In conjunction with Fig. 2, traction roller 1 is located at 2 top of traveller, and yarn forms inclined-plane knot between traction roller 1 and godet 2 Structure.In installation process, traction roller 1 is located at the top of godet 2, and in being located at 2 left side of godet on vertical direction, thus, yarn After coming out from raw yarn ingot A, when pile warp traction roller 1 to godet 2, bevel structure is formed between traction roller 1 and godet 2, This bevel structure is conducive to the abundant extension of yarn, and provides buffering for governing mechanism of tension 3, it is ensured that subsequent drawing-off is steadily just Often carry out.
In rove C forming process, fly frame sets base position and turns (rpm) as 5000-5500, revolving speed control lower and In relatively narrow range, prevent rail position from deviation occur;Resultant yarn coefficient of angularity is 2.0 seconds, and the angle size that will collapse is controlled in suitable model In enclosing, prevent occurring emitting yarn phenomenon in spinning.
Governing mechanism of tension 3 includes adjusting jockey pulley 31 and several tension pressure rollers 32, upper table of the raw yarn from tune jockey pulley 31 The lower surface of tension pressure roller 32 is streaked and is supplied in face, adjusts jockey pulley 31 that can move up and down, and then holding position is solid for tension pressure roller 32 It is fixed, in adjusting 31 moving process of jockey pulley, in the relative position change procedure of tension pressure roller 32 and tune jockey pulley 31, complete tension It adjusts and doffs.
Balance hook 4 is semi-enclosed cyclic structure, and rove enters balance hook 4, and manage 4 two sides of balance hook (can Solution is front and rear sides, and when wherein rove is through rearward sidewall, position is top, and when by front side wall, position is on the lower) it is connect respectively with rove The two sides side wall of touching, balance hook 4 combs rove and winds twisting.
In spun yarn D forming process, rolling density 54g/km;The twist: 25180 pools;First break draft multiple by adjust jockey pulley and Tension pressure roller is controlled 1.114.The setting of rolling density size can directly result in foot, influence the forming of yarn, rolling density mistake It is big or it is too small can all cause spool to cause the waste of raw material, and improve production cost with foot, and the present embodiment rolling density is set For 54 g/km, just, spool will not occur for size with foot phenomenon.The twist is 25180 pools, can effectively reduce yarn breakage, is improved Productivity reduces cost.
In above-mentioned forming process, jockey pulley 31 is adjusted lower in the vertical direction can to move, and tension pressure roller 32 does not occur then It is mobile, by adjusting moving up and down for jockey pulley 31, realize that first break draft multiple is 1.114, can also effectively reduce yarn broken end and Improve the quality of yarn;Balance hook 4 is ring structure, and opposite two sides are contacted with rove respectively thereon, in rove high-speed cruising In the process, the frictional force on balance hook side wall will drive yarn rotation, and twisting and pre-wound are completed in rotary course.
In winding procedure, parameter of doffing is 5.0 seconds;Winder seat 5 is during winder always in the shape that pumps State, and ramp up and stop 30 seconds when winder finishes;Determine wing revolving speed be 100-150rpm, with reduce spinning in broken end, Fly yarn phenomenon;Radial parameter is 3100 circles, keeps the forming of tubular yarn uniform.
The winder hole 51 of setting accommodating tubular yarn E at 5 center of winder seat, side opening plate 52 is arranged in 51 two sides of winder hole, in network During 5 oscilaltion of cylinder base, yarn is gradually configured to the tubular yarn E of shuttle shape structure in winder hole 51, and side opening plate 52 is then protected It has demonstrate,proved in 5 lifting process of winder seat, yarn not will receive the interference of external environment, and avoid the uniform of this influence of fluctuations winder Property.
Hopper 6 is that pyramidal structure, upper end opening 64, lower end back cover 63, and the 64(that is open are located at 63 top of back cover and and back cover 63 opposite sides are to be open) it is wide compared with back cover 63, the upper end is suspended on 5 lower section of winder seat by hook 61, and hook 61 is scalable, Ensure hopper 6 not as the lifting of winder seat 5 moves up and down;Hopper two sides setting through slot 62 is used as handle, convenient The movement of tubular yarn E.

Claims (5)

1. a kind of scribbled processing technology, it is characterised in that: after terylene is mixed with viscose glue, form original through shredding, combing, drafting Yarn, raw yarn pile warp traction roller to godet form rove through governing mechanism of tension, and rove forms spun yarn and send through balance hook to network Winder is carried out at cylinder, after winder, winder seat rises, and tubular yarn automatically falls into the hopper below winder seat, removes i.e. Can, the governing mechanism of tension includes adjusting jockey pulley and several tension pressure rollers, is supplied downwards at the top of raw yarn pile warp tune jockey pulley To tension pressure roller, in the relative position change procedure of tension pressure roller and tune jockey pulley, completes tension adjustment and simultaneously doff;It is described Balance hook be cyclic structure, rove enter balance hook, and make balance hook two sides contacted respectively with rove, balance hook Two sides side wall rove is combed and winds twisting;The traction roller is located above traveller, and yarn is in traction roller Bevel structure is formed between godet;The winder hole of setting accommodating tubular yarn, winder hole two sides at the winder seat center Side opening plate is set;In the opening processes, the quantification of 300-700g/m of cotton layer;Licker-in roller revolving speed is 600-900r/min;Tin Woods revolving speed is 300-500r/min;Doffing speed is 20-75r/min;Cover board working speed is 60-300r/min, and is arranged The small heel difference of 0.4mm and 2.5mm facet, make fiber obtain sufficiently careful combing;Pre- point of comb is 1300-3000r/min;It is described Winding procedure in, parameter of doffing be 5.0 seconds;Winder seat during winder always in pumping state, and It ramps up and stops 30 seconds when winder finishes;Determining wing revolving speed is 100-150rpm, is showed with reducing the broken end in spinning, flying yarn As;Radial parameter is 3100 circles.
2. a kind of scribbled processing technology as described in claim 1, it is characterised in that: in the scribbled, terylene Mass ratio is 80-95%, and the mass ratio of viscose glue is 5-20%.
3. a kind of scribbled processing technology as described in claim 1, it is characterised in that: in the rove molding, rove Machine sets base position and turns as 5000-5500, and resultant yarn coefficient of angularity is 2.0 seconds.
4. a kind of scribbled processing technology as described in claim 1, it is characterised in that: in the spun yarn forming process, Rolling density 54g/km;The twist: 25180 pools;First break draft multiple is by adjusting jockey pulley and the control of tension pressure roller 1.114.
5. a kind of scribbled processing technology as described in claim 1, it is characterised in that: the hopper is pyramidal structure, Upper end opening, lower end back cover, and it is wide compared with back cover to be open.
CN201610782149.9A 2016-08-31 2016-08-31 A kind of scribbled processing technology Active CN106283311B (en)

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CN106283311B true CN106283311B (en) 2019-01-29

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2725325Y (en) * 2004-09-16 2005-09-14 青岛纺联集团六棉有限公司 Filament yarn cladding yarn device for spinning frame
CN102071503A (en) * 2011-03-04 2011-05-25 上海市毛麻纺织科学技术研究所 Filament tension control device for filament short-fiber composite spinning
CN103541080A (en) * 2013-10-22 2014-01-29 绍兴县万年红纱业有限公司 T/R yarn blending process
CN204224782U (en) * 2014-06-18 2015-03-25 王能生 The blending device of long filament and cotton yarn yarn

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101334886B1 (en) * 2013-06-12 2013-11-29 (주)와이엔스피닝 Core yarn having excellent coverage ratio and flexibility, manufacturing method thereof, and manufacturing device thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2725325Y (en) * 2004-09-16 2005-09-14 青岛纺联集团六棉有限公司 Filament yarn cladding yarn device for spinning frame
CN102071503A (en) * 2011-03-04 2011-05-25 上海市毛麻纺织科学技术研究所 Filament tension control device for filament short-fiber composite spinning
CN103541080A (en) * 2013-10-22 2014-01-29 绍兴县万年红纱业有限公司 T/R yarn blending process
CN204224782U (en) * 2014-06-18 2015-03-25 王能生 The blending device of long filament and cotton yarn yarn

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Effective date of registration: 20190412

Address after: 212300 Hengtang Revitalization Road, Yunyang Town, Danyang City, Zhenjiang City, Jiangsu Province

Patentee after: Danyang Yongtai Textile Co., Ltd.

Address before: 312000 Zhendong Road, Qianqing Textile and Garment Industry Agglomeration Area, Keqiao District, Shaoxing City, Zhejiang Province

Patentee before: Keqiao Shaoxing red yarn Co., Ltd.

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