CN106279930B - The preparation method of chabasie-red phosphorus synergistic fire retardant - Google Patents

The preparation method of chabasie-red phosphorus synergistic fire retardant Download PDF

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CN106279930B
CN106279930B CN201610817141.1A CN201610817141A CN106279930B CN 106279930 B CN106279930 B CN 106279930B CN 201610817141 A CN201610817141 A CN 201610817141A CN 106279930 B CN106279930 B CN 106279930B
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chabasie
red phosphorus
fire retardant
duct
hydrogen
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CN106279930A (en
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徐会君
李森
王清涛
杜庆洋
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Shandong University of Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/12Adsorbed ingredients, e.g. ingredients on carriers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K2003/026Phosphorus
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Fireproofing Substances (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to a kind of preparation method of chabasie red phosphorus synergistic fire retardant, the method is by the NiCl of chabasie and a certain amount of 0.1mol/L2Solution mixes, at 60 DEG C after 30 120min of ion exchange, it is filtered, washed, dries, then it is placed in quartz tube reactor, 30 90min of hydrogen is passed through at 400 450 DEG C, 2 10h of hydrogen phosphide is passed through at 410 440 DEG C later, finally by sample in the reaction vessel of isolation air 10 60min of heating and thermal insulation at 260 290 DEG C, obtain load 4 32% in the duct in(Mass ratio)The chabasie red phosphorus synergistic fire retardant of red phosphorus.Preparation process of the present invention is simpler, solves and deficiency existing for red phosphorus combustion inhibitor is used alone, and the fire retardant of preparation has good flame retardant property.

Description

The preparation method of chabasie-red phosphorus synergistic fire retardant
Technical field
The invention belongs to technical field of flame retardant, and in particular to a kind of preparation method of chabasie-red phosphorus synergistic fire retardant.
Background technology
With the enhancing of health of people environmental consciousness, seeks environmentally friendly, less toxic, efficient, multi-functional fire retardant and have become resistance Fire the inexorable trend of agent industry.The fire-retardant new technology such as fine technology, microencapsulation technology, compounded technology, crosslinking technological is It continues to develop.
In modern flame-retarded technology, the compounding of fire retardant is extremely important one side.Compounding is exactly to utilize fire retardant Between interaction, to improve flame retardant property, the i.e. synergistic effect of fire retardant.The fire-retardant effect of flame-retardant system with synergistic effect Fruit is good, and flame retardant property enhancing not only can be fire-retardant but also can press down cigarette, also have the function of that some are special, have a wide range of application, cost It is low, economic benefit can be significantly improved, is one of the effective way for realizing that fire retardant is non-halogen.Red phosphorus is used in combination with other fire retardants When, there is significant fire-resistant synergistic effect.
Inorganic combustion inhibitor has that stability is good, non-toxic or low-toxic, corrosivity is small, lower-price characteristic, but its fire-retardant effect Rate is low, it usually needs a large amount of additions can just have preferable flame retardant effect.Therefore, while improving fire block articles performance, add Work degradation, mechanical property decline to a great extent, and seriously affect the quality of product.Research shows that:The granularity of fire retardant is smaller, in base Dispersion degree is bigger in material, and flame retardant effect is better.In recent years, Nano-technology Development is rapid, and nano material is used widely, now Generally in the micron-scale, if being reduced to nanoscale, flame retardant effect will significantly improve the fire retardant grain size used, the addition of fire retardant Amount will be greatly lowered, and can solve the contradiction between Flame Retardancy energy and mechanical property.
For phosphorus flame retardant since it is efficient, low toxicity, low cigarette are as the active material of fire retardant, especially red phosphorus is a kind of excellent Fire retardant, fire retardant mechanism is:It is thermally decomposed, the metaphosphoric acid with extremely strong dehydration property is formed, to make the polymer of burning On the one hand superficial charring, charring layer can reduce the releasing of fuel gas, on the other hand also have heat-absorbing action;In addition, red phosphorus with After oxygen formation PO free radicals enter gas phase, a large amount of H, HO free radicals can be captured.But red phosphorus is when in use, is asked there are following Topic:Inflammable, explosive can release hypertoxic PH with air Long Term Contact3Gas;This easily makes color articles as red;It is easy to inhale Water, with polymer poor compatibility.Disadvantages mentioned above seriously limits the direct application of red phosphorus.By red phosphorus through microencapsulation technology at Reason can overcome the disadvantages mentioned above in red phosphorus performance, eliminate hidden danger of the red phosphorus in storing, production, process:Second is that can be white Degreeization widens the application range of red phosphorus to desalinate the color of red phosphorus;Third, the compatibility with base material can be improved, reduce to base material The influence of physical and mechanical property;Fourth, the compounding of a variety of ignition-proof elements (fire retardant) can be realized by the selection to capsule material, improve Flame-retardant smoke inhibition efficiency.Du Long is superfine to have studied the cooperative flame retardant of hydrotalcite and red phosphorus microcapsule to ethylene-vinyl acetate copolymer Effect(Longchao Du, Baojun Qu and Zhenjin Xu. Flammability characteristics and synergistic effect of hydrotalcite with microencapsulated red phosphorus in halogen-free flame retardant EVA composite. Polymer Degradation and Stability 91 (2006) 995-1001.).Although the flame retardant effect of red phosphorus microcapsule is pretty good, its preparation process is more complex, fire retardant Granular size is not easy to control, limits its extensive use.
Porous material can be applied in fire retardant the performance for improving fire retardant, especially to high molecular material thermal stability Raising it is particularly evident.Currently, having some researchers has carried out the research to such flame retardant performance.The researchs such as Ye Lei Multi-walled carbon nanotube and magnesium hydroxide work as multi-walled carbon nanotube to the cooperative flame retardant effect of ethylene-vinyl acetate copolymer Additive amount be 2% when, the heat release rate of ethylene-vinyl acetate copolymer can be substantially reduced, mass loss rate reaches 50%-60% makes the oxygen index (OI) of fire retardant improve 5%(Lei Ye, Qianghua Wu and Baojun Qu. Synergistic effects and mechanism of multiwalled carbon nanotubes with magnesium hydroxide in halogen-free flame retardant EVA/MH/MWNT nanocomposites. Polymer Degradation and Stability 94 (2009) 751–756.).
Chabasie is a kind of silicate, and molecular formula is (Ca, Na, K)4(Al4Si8O24)·12H2O.The crystal of chabasie has It is the nm of 0.38 nm × 0.38 to have eight yuan of pore canal systems of three-dimensional along crystallography a axis, b axis and c-axis, pore size.Chabasie Na, K, Ca in structure etc. cation Si-Al between bonding force it is weak, can by cation replacements such as Mg, Sr, Ba, Cu, Zn, Ni, With stronger ion-exchange capacity, also there is certain flame retardant property as inorganic material.
The purpose of the present invention is exactly to increase the advantage of good, the ultra-fine chabasie of red phosphorus flame-retardant performance and the collaboration of the compounding of fire retardant Effect concentrates on one, has not only solved to be used alone several respects deficiency existing for red phosphorus combustion inhibitor, but also it is Asia that can prepare granular size Micron, uniform particle sizes fire retardant.The fire retardant remains the advantage of efficient red phosphorus combustion inhibitor, low cigarette, low toxicity, and has played water chestnut Chemiluminescence of the zeolite to red phosphorus flame-retardant, moreover it is possible to which effectively control fire-retardant particles size, micro-denier flame resistant agent can also improve With the compatibility of organic material, the mechanical property and thermal stability of flame retardant composite material are helped to improve.Water chestnut prepared by the present invention Zeolite-loaded red phosphorus micro-denier flame resistant agent has broad application prospects in organic coating and high molecular film material flame retardant area.
Invention content
The technical solution adopted by the present invention is:A kind of preparation method of chabasie-red phosphorus synergistic fire retardant, the present invention is with super Thin chabasie, hydrogen phosphide are primary raw material, first load Ni in chabasie duct, then make hydrogen phosphide quilt in chabasie duct Ni catalytic decompositions generate yellow phosphorus, and yellow phosphorus is then converted to red phosphorus, you can ultra-fine chabasie-red phosphorus synergistic fire retardant is made.Including with Lower step:
(1)By the NiCl of chabasie and a certain amount of 0.1mol/L2Solution mixes, the ion exchange certain time at 60 DEG C Afterwards, it is filtered, washed, dries, obtain loading Ni in duct2+Chabasie;
(2)It will(1)The sample of preparation is placed in quartz tube reactor, is passed through one timing of hydrogen reducing at a certain temperature Between, obtain the chabasie that Ni is loaded in duct;
(3)It will(2)The chabasie of the load Ni of preparation is passed through hydrogen phosphide one at a certain temperature in quartz tube reactor It fixes time, hydrogen phosphide is made to be decomposed into yellow phosphorus in chabasie duct;
(4)It will(3)The sample of preparation is heated to certain temperature in the reaction vessel of isolation air, held for some time, Yellow phosphorus is converted into red phosphorus, obtains the chabasie-red phosphorus synergistic fire retardant for loading red phosphorus in duct.
In a preferred embodiment, the chabasie grain size is 0.4-0.8 μm.
In a preferred embodiment, the NiCl of the chabasie and 0.1mol/L2Solution mixes, the ion exchange at 60 DEG C Time be 30-120min.
In a preferred embodiment, the Ni loaded in the chabasie duct2+The temperature restored in hydrogen is 400-450 DEG C, time 30-90min.
In a preferred embodiment, the temperature that the hydrogen phosphide decomposes in chabasie duct is 410-440 DEG C, and the time is 2-10h。
In a preferred embodiment, the heating temperature that the yellow phosphorus is converted to red phosphorus is 260-290 DEG C, time 10- 60min。
Product red phosphorus content prepared by the present invention is 4-32%(Mass ratio).
It is to solve that deficiency existing for red phosphorus combustion inhibitor is used alone the advantages of fire retardant prepared by the present invention, can prepares Submicron-scale, uniform particle sizes fire retardant.The fire retardant remains the advantage of efficient red phosphorus combustion inhibitor, low cigarette, low toxicity, and sends out Chemiluminescence of the chabasie to red phosphorus flame-retardant is waved, moreover it is possible to which effectively control fire-retardant particles size, micro-denier flame resistant agent may be used also To improve the compatibility with organic material, the mechanical property and thermal stability of flame retardant composite material are helped to improve.System of the present invention Standby technology can effectively control phosphine gas and be decomposed in chabasie duct, can control highly effective flame-retardant ingredient red phosphorus and only enter water chestnut Inside zeolite cavity, without being deposited in zeolite surface, preparation process is simpler.The present invention is also sodium hypophosphite industry byproduct The recycling of phosphine gas provides new way.
Specific implementation mode
Embodiment 1
By the NiCl that 20g medians are 0.4 μm of chabasie and 500mL 0.1mol/L2Solution mixes, and is stirred at 60 DEG C 120min is mixed, after being filtered, washed, drying, is placed in quartz tube reactor, after hydrogen 90min is passed through at 450 DEG C, is led at 440 DEG C Enter hydrogen phosphide, react 10h, after cooling, sample is heated to 290 DEG C in the reaction vessel of isolation air, 60min is kept the temperature, obtains The fire retardant of red phosphorus is loaded in the chabasie duct for being 32% to red phosphorus content, which is mixed with fire-retardant with polyethylene The oxygen index (OI) of material is 33.3.
Embodiment 2
By the NiCl that 20g medians are 0.8 μm of chabasie and 500mL 0.1mol/L2Solution mixes, and is stirred at 60 DEG C 30min is mixed, after being filtered, washed, drying, is placed in quartz tube reactor, after hydrogen 30min is passed through at 400 DEG C, is led at 410 DEG C Enter hydrogen phosphide, react 2h, after cooling, sample is heated to 260 DEG C in the reaction vessel of isolation air, 10min is kept the temperature, obtains The fire retardant of red phosphorus, the fire proofing which is mixed with polyethylene are loaded in the chabasie duct that red phosphorus content is 4% Oxygen index (OI) be 28.6.
Embodiment 3
By the NiCl that 20g medians are 0.6 μm of chabasie and 500mL 0.1mol/L2Solution mixes, and is stirred at 60 DEG C 75min is mixed, after being filtered, washed, drying, is placed in quartz tube reactor, after hydrogen 60min is passed through at 425 DEG C, is led at 425 DEG C Enter hydrogen phosphide, react 6h, after cooling, sample is heated to 275 DEG C in the reaction vessel of isolation air, 35min is kept the temperature, obtains The fire retardant of red phosphorus, the fire-retardant material which is mixed with polyethylene are loaded in the chabasie duct that red phosphorus content is 16% The oxygen index (OI) of material is 31.0.
Embodiment 4
By the NiCl that 20g medians are 0.4 μm of chabasie and 500mL 0.1mol/L2Solution mixes, and is stirred at 60 DEG C 120min is mixed, after being filtered, washed, drying, is placed in quartz tube reactor, after hydrogen 30min is passed through at 450 DEG C, is led at 440 DEG C Enter hydrogen phosphide, react 10h, after cooling, sample is heated to 290 DEG C in the reaction vessel of isolation air, 60min is kept the temperature, obtains The fire retardant of red phosphorus is loaded in the chabasie duct for being 10% to red phosphorus content, which is mixed with fire-retardant with polyethylene The oxygen index (OI) of material is 29.5.
Embodiment 5
By the NiCl that 20g medians are 0.4 μm of chabasie and 500mL 0.1mol/L2Solution mixes, and is stirred at 60 DEG C 120min is mixed, after being filtered, washed, drying, is placed in quartz tube reactor, after hydrogen 90min is passed through at 450 DEG C, is led at 440 DEG C Enter hydrogen phosphide, react 6h, after cooling, sample is heated to 290 DEG C in the reaction vessel of isolation air, 60min is kept the temperature, obtains The fire retardant of red phosphorus, the fire-retardant material which is mixed with polyethylene are loaded in the chabasie duct that red phosphorus content is 27% The oxygen index (OI) of material is 32.8.
Oxygen index (OI)(Flame retardant property)Test experiments:
Fire retardant and polyethylene prepared by above-described embodiment 1,2,3,4 and 5 mixes(Wherein fire retardant accounts for 30%), 120 The laminar sample that thickness is 1mm is made in twin-roll mixing 10min at DEG C.Oxygen index (OI) test is carried out according to GB/T2406-1993.

Claims (1)

1. a kind of preparation method of chabasie-red phosphorus synergistic fire retardant, which is characterized in that include the following steps:With sub-micron water chestnut Zeolite, hydrogen phosphide are primary raw material, by the NiCl of chabasie and a certain amount of 0.1mol/L2Solution mixes, and ion is handed at 60 DEG C It changes after a certain period of time, is filtered, washed, dries, obtain loading Ni in duct2+Chabasie, be then placed in quartz tube reactor, It is passed through hydrogen at a certain temperature, obtains the chabasie for loading Ni in duct, is passed through hydrogen phosphide at a certain temperature later, makes phosphorus Change hydrogen and be decomposed into yellow phosphorus in chabasie duct, it is heated to certain temperature in the reaction vessel of isolation air, by yellow phosphorus Red phosphorus is converted to, the chabasie-red phosphorus synergistic fire retardant for loading red phosphorus in duct is obtained;The grain size of chabasie is 0.4-0.8 μm; Chabasie and NiCl2The time that solion exchanges is 30-120min;The Ni loaded in chabasie duct2+It is restored in hydrogen Temperature be 400-450 DEG C, time 30-90min;Hydrogen phosphide decomposition temperature in chabasie duct is 410-440 DEG C, the time For 2-10h;The heating temperature that yellow phosphorus is converted to red phosphorus is 260-290 DEG C, time 10-60min;The fire retardant red phosphorus of preparation contains Amount is 4-32wt%.
CN201610817141.1A 2016-09-12 2016-09-12 The preparation method of chabasie-red phosphorus synergistic fire retardant Expired - Fee Related CN106279930B (en)

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* Cited by examiner, † Cited by third party
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EP1669398A1 (en) * 2003-09-10 2006-06-14 Fuji Electric Holdings Co., Ltd. Reactive flame retardant and flame-retardant processed resin obtained with the same
CN102172536A (en) * 2011-03-16 2011-09-07 天津工业大学 Method for preparing loaded phosphide catalyst by taking red phosphorus as phosphorus source
CN103506146A (en) * 2013-10-09 2014-01-15 周口师范学院 Catalyst for decomposing hydrogen phosphide gas as well as preparation method and application thereof

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JP6006716B2 (en) * 2011-03-03 2016-10-12 株式会社カネカ Novel insulating film and printed wiring board with insulating film

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1669398A1 (en) * 2003-09-10 2006-06-14 Fuji Electric Holdings Co., Ltd. Reactive flame retardant and flame-retardant processed resin obtained with the same
CN102172536A (en) * 2011-03-16 2011-09-07 天津工业大学 Method for preparing loaded phosphide catalyst by taking red phosphorus as phosphorus source
CN103506146A (en) * 2013-10-09 2014-01-15 周口师范学院 Catalyst for decomposing hydrogen phosphide gas as well as preparation method and application thereof

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