CN106277699A - A kind of method of blade dryer mummification oily sludge - Google Patents

A kind of method of blade dryer mummification oily sludge Download PDF

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Publication number
CN106277699A
CN106277699A CN201610728669.1A CN201610728669A CN106277699A CN 106277699 A CN106277699 A CN 106277699A CN 201610728669 A CN201610728669 A CN 201610728669A CN 106277699 A CN106277699 A CN 106277699A
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China
Prior art keywords
oily sludge
blade
mummification
gas
dryer
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Pending
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CN201610728669.1A
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Chinese (zh)
Inventor
张立宏
刘凯
赵侣璇
宋红军
曾广庆
徐荣乐
覃楠钧
宋晓薇
冯媛
罗栋源
樊勇吉
刘文杰
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Scientific Research Academy of Guangxi Environmental Protection
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Scientific Research Academy of Guangxi Environmental Protection
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Priority to CN201610728669.1A priority Critical patent/CN106277699A/en
Publication of CN106277699A publication Critical patent/CN106277699A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1487Removing organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/18Absorbing units; Liquid distributors therefor
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/40Devices for separating or removing fatty or oily substances or similar floating material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/46Solid fuels essentially based on materials of non-mineral origin on sewage, house, or town refuse
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/02Temperature
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Analytical Chemistry (AREA)
  • Water Supply & Treatment (AREA)
  • Hydrology & Water Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Treatment Of Sludge (AREA)

Abstract

A kind of method of blade desiccant mummification oily sludge, comprises the following steps: (1) first oily sludge delivers into paddle-dryer by screw pump;(2) again saturated vapor is passed through blade dryer oily sludge is indirectly heated;(3), after oily sludge is heated, moisture and the evaporation of part volatile organic matter form gas, and gas enters scrubbing tower;(4) gas is by after scrubbing tower, and the sewage of the mainly oil-containing of condensation, by oil-water separation, recovered oil divides, and moisture enters Sewage Disposal;And incoagulable gas, then carry out burn processing;(5) dried oily sludge is discharged blade dryer.After the oily sludge sample of moisture content 77.6% is processed by the method for the present invention, the moisture content of the dewatered sludge obtained can be down to 30%, and calorific value reaches 4250kcal/kg, and the oily sludge after processing can use as fuel, turns waste into wealth.

Description

A kind of method of blade dryer mummification oily sludge
Technical field
The invention belongs to Environmental pollution and control technical field, particularly relate to a kind of blade dryer mummification containing greasy dirt The method of mud.
Background technology
The oily sludge that sewage treatment plant of oil refining enterprise produces is mainly derived from oil interceptor bed mud, floation tank scum silica frost and crude oil Tank bottoms mud, is commonly called as " three mud ", owing to wherein containing the poisonous and harmful substances such as sulfide, benzene homologues, phenols, anthracene, pyrene, therefore, contains Greasy dirt is classified as dangerous solid waste (HW08) by country, includes danger wastes in and is managed.
Along with socioeconomic growing, China is increasingly strict to environmental requirement, petrochemical industry specific resistance to filtration skill The research and development of art are more and more important.At present, the process of oily sludge has been carried out widely studied by research worker both domestic and external, main Processing method has solvent extraction, burning disposal method, solidification method, biological treatment etc., and such as Shaanxi Oil chemical research sets The scientific research personnel of meter institute uses three-phase physical extraction method to process oily sludge and obtains good effect, after stirring mixes 20 minutes Extraction yield can reach 97.3%.Naggar et al. uses toluene as the petroleum hydrocarbon in extractant extraction and recovery oily sludge Class, it is thus achieved that the response rate of 75.9%.Burning method is a kind of method of volume that can reduce mud to greatest extent, current state Interior most refinery uses burning method to process oily sludge, and the technology that Shengli Oil Field utilizes oily sludge to generate electricity has reached good Environmental requirement, the application in oil field achieves notable achievement.Solidification method is wide variety of hazardous waste harmless treatment skill Art, but be typically considered to be not suitable for for processing debirs, because some organic compound can suppress cement class firming agent Hydration, and Organic substance generally the most not with firming agent generation chemical bond and effect, cause solidification effect the best.Athanasios Et al. research find, organic states of cure different in oily sludge are not quite similar by different types of cement, only one The mud dividing solidification reaches the standard of security landfill.Biological treatment is that Organic substance is decomposed by the metabolism utilizing microorganism, Thus repair the place polluted by mineral oil or make oily waste innoxious, the research worker of domestic University of Petroleum China will contain Carry out high-temperature aerobic fermentation after greasy dirt inoculation bacterium solution, the removing oil rate of mud 53% can be realized, but the method is the most also in reality Test room conceptual phase.The main methods of oily sludge is respectively arranged with pluses and minuses, but for the reality having a large population and a few land with China, is subtracting Little sludge volume aspect, burning method has certain advantage.
For the oily sludge that water content is high, the most additionally add fuel to carry out burning disposal, need it is carried out Drying and other treatment, to improve calorific value, reduces volume simultaneously.At present, the drying technique of oily sludge includes ultrasonic method for pretreating, mud Quenched method, hydrothermal treatment consists method, contact heat drying method and mediate contact heat drying method, relative to above several method, connect indirectly Touch the advantages such as heat drying method has that the thermal efficiency is high, exhaust emissions amount is low and apparatus and process is simple, and paddle-dryer is as one Planting efficient mediate contact drying equipment, because having compact conformation, floor space is little, heat utilization ratio is high and has self-purification capacity etc. Feature, and it is applicable to the drying and other treatment of oily sludge.
The present invention combines existing equipment and processes the feature of mud, utilizes paddle-dryer that oily sludge is carried out mummification Processing, establish applicable sludge drying control condition, the actual application for technique provides reference.
Summary of the invention
The feasibility of oily sludge is processed, with the oily sludge of sewage from oil refinery treatment plant in order to explore paddle-dryer Carry out drying and other treatment experimental study for processing object, analyze different mummification temperature, drying time and mud quantity delivered to discharging Moisture percentage in sewage sludge and the impact of calorific value, the present invention provides a kind of method of blade dryer mummification oily sludge.
In order to realize foregoing invention purpose, the present invention by the following technical solutions:
A kind of method of blade desiccant mummification oily sludge, comprises the following steps:
(1) first oily sludge delivers into paddle-dryer by screw pump;
(2) again saturated vapor is passed through in blade and the bore wall interlayer of blade dryer hollow, between oily sludge is carried out The heating connect;
(3), after oily sludge is heated, moisture and the evaporation of part volatile organic matter form gas, and gas enters washing Tower;
(4) gas is by after scrubbing tower, and the sewage of the mainly oil-containing of condensation, by oil-water separation, recovered oil divides, moisture Enter Sewage Disposal;And incoagulable gas, then carry out burn processing;
(5) dried oily sludge being discharged blade dryer, the oily sludge as mummification packs storage.
As preferably, the quantity delivered of the oily sludge described in step (1) is 30-100kg/h.
As preferably, the temperature of the saturated vapor described in step (2) is 150-200 DEG C.
As preferably, in step (2), the heat time heating time of blade dryer is 20-60min.
Compared with prior art, there is advantages that
(1) after the oily sludge sample of moisture content 77.6% is processed by the method for the present invention, the dewatered sludge obtained Moisture content can be down to 30%, calorific value reaches 4250kcal/kg, will process after oily sludge can use as fuel, become Waste be changed into values.
(2) method of the present invention combines existing equipment and processes the feature of mud, utilizes paddle-dryer to containing greasy dirt Mud carries out drying and other treatment, research different operating condition on moisture percentage in sewage sludge, sludge calorific value and the impact of generation waste water COD content, To oily sludge drying process being applied the reference providing certain.
Accompanying drawing explanation
Fig. 1 is the process chart of the blade dryer mummification oily sludge of the present invention.
Detailed description of the invention
Following example are used for illustrating the present invention, but are not limited to the scope of the present invention.Without departing substantially from present invention spirit In the case of essence, the amendment that the inventive method, step or condition are made or replacement, belong to the scope of the present invention.
The heat exchange area of the paddle-dryer employed in embodiment 1-3 is 3m2, dischargeable capacity 0.06m3, the range of speeds 15-30rpm, thermal source is the saturated vapor of the waste heat boiler generation of this dangerous waste disposal center CIU.
The processing technological flow of oily sludge is as shown in Figure 1.Using Boiler Steam as thermal source, utilize blade dryer to containing Greasy dirt heats indirectly, makes sludge dehydrating and drying.The packed storage of mud after mummification, can be as boiler oil.Mummification The gas produced in journey is through supercooling scrubbing tower, it is impossible to the gas of condensation is delivered to CIU as fuel and carried out burning disposal, And the sewage condensed reclaims crude oil therein through oil-water separation system, aqueous phase is then sent to sewage disposal system and processes.
In embodiment 1-3, subjects is the oily sludge that ALONG GUANGXI COAST sewage from oil refinery treatment plant produces, moisture content High (77.6%), calorific value is the lowest, it is impossible to light, and through thoroughly there is higher calorific value after drying, its Main Ingredients and Appearance such as table 1.
Table 1 oily sludge key property
Embodiment 1:
A kind of method of blade desiccant mummification oily sludge, comprises the following steps:
(1) first oily sludge delivers into paddle-dryer by screw pump;The quantity delivered of described oily sludge is 30kg/h;
(2) again saturated vapor is passed through in blade and the bore wall interlayer of blade dryer hollow, between oily sludge is carried out The heating connect;The temperature of described saturated vapor is 150 DEG C;The heat time heating time of blade dryer is 20min;
(3), after oily sludge is heated, moisture and the evaporation of part volatile organic matter form gas, and gas enters washing Tower;
(4) gas is by after scrubbing tower, and the sewage of the mainly oil-containing of condensation, by oil-water separation, recovered oil divides, moisture Enter Sewage Disposal;And incoagulable gas, then carry out burn processing;
(5) dried oily sludge being discharged blade dryer, the oily sludge as mummification packs storage.
Embodiment 2:
A kind of method of blade desiccant mummification oily sludge, comprises the following steps:
(1) first oily sludge delivers into paddle-dryer by screw pump;The quantity delivered of described oily sludge is 100kg/h;
(2) again saturated vapor is passed through in blade and the bore wall interlayer of blade dryer hollow, between oily sludge is carried out The heating connect;The temperature of described saturated vapor is 200 DEG C;The heat time heating time of blade dryer is 60min;
(3), after oily sludge is heated, moisture and the evaporation of part volatile organic matter form gas, and gas enters washing Tower;
(4) gas is by after scrubbing tower, and the sewage of the mainly oil-containing of condensation, by oil-water separation, recovered oil divides, moisture Enter Sewage Disposal;And incoagulable gas, then carry out burn processing;
(5) dried oily sludge being discharged blade dryer, the oily sludge as mummification packs storage.
Embodiment 3:
A kind of method of blade desiccant mummification oily sludge, comprises the following steps:
(1) first oily sludge delivers into paddle-dryer by screw pump;The quantity delivered of described oily sludge is 60kg/h;
(2) again saturated vapor is passed through in blade and the bore wall interlayer of blade dryer hollow, between oily sludge is carried out The heating connect;The temperature of described saturated vapor is 180 DEG C;The heat time heating time of blade dryer is 25min;
(3), after oily sludge is heated, moisture and the evaporation of part volatile organic matter form gas, and gas enters washing Tower;
(4) gas is by after scrubbing tower, and the sewage of the mainly oil-containing of condensation, by oil-water separation, recovered oil divides, moisture Enter Sewage Disposal;And incoagulable gas, then carry out burn processing;
(5) dried oily sludge being discharged blade dryer, the oily sludge as mummification packs storage.
Dried oily sludge embodiment 1-3 obtained, is measured its moisture content and sludge calorific value, moisture content Employing weight method measures, and uses thermostatic drying chamber to be dried more than 6 hours under the conditions of 105 DEG C by mud sample, then claims Weight, calculates moisture content;Sludge calorific value uses the close logical XRY-1A type oxygen bomb calorimeter in Shanghai, according to GB/T 213-2008 " sending out of coal Calorimetry method " it is measured, result is as shown in table 2.
The method implementation result of the blade desiccant mummification oily sludge of table 2 present invention
Process Moisture content (%) Calorific value (kcal/kg)
Before process 77.6 Point is not so
Embodiment 1 28.5 4105
Embodiment 2 32.2 5440
Embodiment 3 30.1 4250
As shown in Table 2, oily sludge is after processing through the method for the present invention, and moisture content is significantly reduced, and contains Greasy dirt after treatment, can be as fuel feedback.

Claims (4)

1. the method for a blade desiccant mummification oily sludge, it is characterised in that comprise the following steps:
(1) first oily sludge delivers into paddle-dryer by screw pump;
(2) again saturated vapor is passed through in blade and the bore wall interlayer of blade dryer hollow, oily sludge is carried out indirectly Heating;
(3), after oily sludge is heated, moisture and the evaporation of part volatile organic matter form gas, and gas enters scrubbing tower;
(4) gas is by after scrubbing tower, and the sewage of the mainly oil-containing of condensation, by oil-water separation, recovered oil divides, and moisture enters Sewage Disposal;And incoagulable gas, then carry out burn processing;
(5) dried oily sludge being discharged blade dryer, the oily sludge as mummification packs storage.
The method of blade desiccant mummification oily sludge the most according to claim 1, it is characterised in that institute in step (1) The quantity delivered of the oily sludge stated is 30-100kg/h.
The method of blade desiccant mummification oily sludge the most according to claim 1, it is characterised in that institute in step (2) The temperature of the saturated vapor stated is 150-200 DEG C.
The method of blade desiccant mummification oily sludge the most according to claim 1, it is characterised in that oar in step (2) The heat time heating time of leaf drying machine is 20-60min.
CN201610728669.1A 2016-08-25 2016-08-25 A kind of method of blade dryer mummification oily sludge Pending CN106277699A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110526544A (en) * 2019-09-23 2019-12-03 泽州县和美环保科技有限公司 A kind of industrial sludge minimizing processing method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101343137A (en) * 2008-05-28 2009-01-14 罗德春 Method for innocent treatment of bottom oil sludge, scruff and active sludge in petro-chemical industry
CN101798164A (en) * 2009-05-04 2010-08-11 上海蓝鸟环境科技发展有限公司 Hollow paddle type sludge drying technique
CN202881066U (en) * 2011-12-09 2013-04-17 华懋科技股份有限公司 Oil sludge treatment equipment
CN104788003A (en) * 2015-04-09 2015-07-22 天华化工机械及自动化研究设计院有限公司 Oily sludge vacuum drying method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101343137A (en) * 2008-05-28 2009-01-14 罗德春 Method for innocent treatment of bottom oil sludge, scruff and active sludge in petro-chemical industry
CN101798164A (en) * 2009-05-04 2010-08-11 上海蓝鸟环境科技发展有限公司 Hollow paddle type sludge drying technique
CN202881066U (en) * 2011-12-09 2013-04-17 华懋科技股份有限公司 Oil sludge treatment equipment
CN104788003A (en) * 2015-04-09 2015-07-22 天华化工机械及自动化研究设计院有限公司 Oily sludge vacuum drying method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110526544A (en) * 2019-09-23 2019-12-03 泽州县和美环保科技有限公司 A kind of industrial sludge minimizing processing method

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