CN106273696B - Fire-retardant carbon crystal heating board and preparation method thereof - Google Patents

Fire-retardant carbon crystal heating board and preparation method thereof Download PDF

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Publication number
CN106273696B
CN106273696B CN201610805800.XA CN201610805800A CN106273696B CN 106273696 B CN106273696 B CN 106273696B CN 201610805800 A CN201610805800 A CN 201610805800A CN 106273696 B CN106273696 B CN 106273696B
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Prior art keywords
resin layer
preparation
fire
hot pressing
heating board
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CN106273696A (en
Inventor
马西健
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Yongchun County Product Quality Inspection Institute Fujian fragrance product quality inspection center, national incense burning product quality supervision and Inspection Center (Fujian)
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Anhui Leking Environment Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/38Layered products comprising a layer of synthetic resin comprising epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/16Drying; Softening; Cleaning
    • B32B38/164Drying
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/22Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
    • H05B3/28Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
    • H05B3/286Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material the insulating material being an organic material, e.g. plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/206Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant

Landscapes

  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention discloses a kind of fire-retardant carbon crystal heating boards, including:1) first one end of copper bar is fixed on the front of the first resin layer and the other end extends to the outside of the first resin layer;2) then graphitic carbon slurry is painted on the front of the first resin layer to form graphite linings, and one end of copper bar is coated in graphitic carbon slurry painting;3) by the second resin layer hot pressing in obtaining battenboard in graphite linings;4) mica paper hot pressing is obtained to fire-retardant carbon crystal heating board behind the two sides of institute's core plate, natural cooling.The fire-retardant carbon crystal heating board can long-time consistent heat generation, it is high pressure resistant, heat-resist, it is safe to use.

Description

Fire-retardant carbon crystal heating board and preparation method thereof
Technical field
The present invention relates to carbon crystal heating boards, and in particular, to fire-retardant carbon crystal heating board and preparation method thereof.
Background technology
Carbon crystal heating board is the addition far infrared transmission agent and temperature limiting agent etc. in microcrystal grain, with special process and preparation Technology is made.It is adopted suitable for domestic heating, office building heating, school dormitory's office building, StoreFront heating, central heating auxiliary Warm, chess and card room, hospital, hotel, bath center, greenhouse booth thermal insulation, warehouse heat preservation etc..
The coverboard of most of carbon crystal heating board is all epoxy resin board at present, although resin plate has fine heat resistance Can, but the dangerous situation that temperature suddenly increases is susceptible to when carbon crystal heating board works long hours or high voltage heats, this is just It is required that carbon crystal heating board has good high temperature resistant, flame retardant property.And mica paper not only has good insulation performance, in addition cloud Female paper is resistant to 800 DEG C or so of high temperature, can be used as good fire proofing.
Invention content
The object of the present invention is to provide a kind of fire-retardant carbon crystal heating board, which can uniformly send out for a long time Heat, coverboard it is heat-resist, it is safe to use.
To achieve the goals above, the present invention provides a kind of preparation methods of fire-retardant carbon crystal heating board, including:
1) first one end of copper bar is fixed on the front of the first resin layer and the other end extends to the outer of the first resin layer Portion;
2) then graphitic carbon slurry is painted on the front of the first resin layer to form graphite linings, and one end packet of copper bar It is overlying in graphitic carbon slurry painting;
3) by the second resin layer hot pressing in obtaining battenboard in graphite linings;
4) mica paper hot pressing is obtained to fire-retardant carbon crystal heating board behind the two sides of institute's core plate, natural cooling;
Wherein, graphitic carbon slurry is by electrically conductive graphite powder, glass powder, zinc powder, diethylene adipate, ethyl cellulose and sodium metasilicate Allotment is made;Relative to the electrically conductive graphite powder of 100 parts by weight, the dosage of glass powder is 30-40 parts by weight, and the dosage of zinc powder is The dosage of 20-30 parts by weight, diethylene adipate is 15-25 parts by weight, and the dosage of ethyl cellulose is 5-10 parts by weight, silicic acid The dosage of sodium is 1-5 parts by weight.
Preferably, copper bar is to cut out copper foil by soldering iron to be prepared, and the temperature of soldering iron is 290-300 DEG C.
Preferably, the hot pressing in step 3) and step 4) is satisfied by:The temperature of hot pressing is 170-175 DEG C, hot pressing Time is 3-4h, and the pressure of hot pressing is 13-14MPa.
Preferably, the temperature of drying is 175-180 DEG C, and the time of drying is 0.3-0.8h.
Preferably, the thickness of the first resin layer is 0.1-0.2mm.
Preferably, the thickness of the second resin layer is 0.1-0.2mm.
Preferably, the thickness of mica paper is 0.2-0.3mm.
Preferably, the thickness of graphite linings is 0.2-0.4mm.
The present invention also provides one kind being made fire-retardant carbon crystal heating board by above-mentioned preparation method.
Through the above technical solution, the present invention is compound as carbon crystal heating board by selecting mica paper and epoxy resin board Coverboard material, first by copper bar regulation then brushing graphite linings on the first resin plate, in all fixed tree in the two sides of graphite linings Fat plate layer.On the one hand it can play the role of insulation protection, on the other hand be that the excellent caking property of resin is utilized in order to carry Height is made the safety of fire-retardant carbon crystal heating board while can also improve the hot pressing effect of mica paper layer, i.e., in being used as resin layer Between adhesive layer.
Other features and advantages of the present invention will be described in detail in subsequent specific embodiment part.
Description of the drawings
Attached drawing is to be used to provide further understanding of the present invention, an and part for constitution instruction, with following tool Body embodiment is used to explain the present invention together, but is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the structural schematic diagram of fire-retardant carbon crystal heating board.
Reference sign
1 first epoxy resin layer, 2 graphite linings
3 second epoxy resin layer, 3 mica layer
5 copper bars
Specific implementation mode
The specific implementation mode of the present invention is described in detail below.It should be understood that described herein specific Embodiment is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
The present invention will be described in detail by way of examples below.
Preparation example 1
The preparation of graphitic carbon slurry:By electrically conductive graphite powder, glass powder, zinc powder, diethylene adipate, ethyl cellulose and silicic acid Sodium is 100 according to weight proportion:30:20:15:5:2 mixing preparations are made.
Preparation example 2
The preparation of graphitic carbon slurry:By electrically conductive graphite powder, glass powder, zinc powder, diethylene adipate, ethyl cellulose and silicic acid Sodium is 100 according to weight proportion:40:30:25:10:5 mixing preparations are made.
Embodiment 1
1) first one end of copper bar 5 is fixed on the front of the first resin layer 1 (thickness 0.2mm) and the other end extends to The outside of first resin layer 1;
2) graphitic carbon slurry is then painted on the front of first resin layer 1 to (thickness is to form graphite linings 4 0.2mm), and one end of the copper bar 5 is coated in the graphitic carbon slurry coating;
3) by the second resin layer 2 (thickness 0.1mm) in the pressure of 13MPa, hot pressing 4h at 170 DEG C, hot pressing is in graphite linings 4 On obtain battenboard;
4) mica paper 3 (thickness 0.2mm) hot pressing is obtained to fire-retardant carbon crystal behind the two sides of the battenboard, natural cooling Heating board A1;
Wherein, graphitic carbon slurry is made by preparation example 1.
Embodiment 1
1) first one end of copper bar 5 is fixed on the front of the first resin layer 1 (thickness 0.2mm) and the other end extends to The outside of first resin layer 1;
2) then graphitic carbon slurry is painted on the front of first resin layer 1,0.8h is dried at 175 DEG C to be formed Graphite linings 4 (thickness 0.2mm), and one end of the copper bar 5 is coated in the graphitic carbon slurry coating;
3) by the second resin layer 2 (thickness 0.1mm) in the pressure of 13MPa, hot pressing 4h at 170 DEG C, hot pressing is in graphite linings 4 On obtain battenboard;
4) mica paper 3 (thickness 0.2mm) hot pressing is obtained to fire-retardant carbon crystal behind the two sides of the battenboard, natural cooling Heating board A1;
Wherein, graphitic carbon slurry is made by preparation example 1.
Embodiment 2
1) first one end of copper bar 5 is fixed on the front of the first resin layer 1 (thickness 0.1mm) and the other end extends to The outside of first resin layer 1;
2) then graphitic carbon slurry is painted on the front of first resin layer 1,0.4h is dried at 180 DEG C to be formed Graphite linings 4 (thickness 0.4mm), and one end of the copper bar 5 is coated in the graphitic carbon slurry coating;
3) by the second resin layer 2 (thickness 0.2mm) in the pressure of 13MPa, hot pressing 4h at 170 DEG C, hot pressing is in graphite linings 4 On obtain battenboard;
4) mica paper 3 (thickness 0.3mm) hot pressing is obtained to fire-retardant carbon crystal behind the two sides of the battenboard, natural cooling Heating board A2;
Wherein, graphitic carbon slurry is made by preparation example 2.
Embodiment 3
1) first one end of copper bar 5 is fixed on the front of the first resin layer 1 (thickness 0.2mm) and the other end extends to The outside of first resin layer 1;
2) then graphitic carbon slurry is painted on the front of first resin layer 1,0.4h is dried at 180 DEG C to be formed Graphite linings 4 (thickness 0.2mm), and one end of the copper bar 5 is coated in the graphitic carbon slurry coating;
3) by the second resin layer 2 (thickness 0.2mm) in the pressure of 14MPa, hot pressing 3h at 175 DEG C, hot pressing is in graphite linings 4 On obtain battenboard;
4) mica paper 3 (thickness 0.3mm) hot pressing is obtained to fire-retardant carbon crystal behind the two sides of the battenboard, natural cooling Heating board A3;
Wherein, graphitic carbon slurry is made by preparation example 2.
Detect example 1
It is as follows by being tested for the property to fire-retardant carbon crystal heating board A1-A3 made from embodiment;
The uniformity of generating heat test:The surface extreme value temperature difference of A1-A3 is less than 5 DEG C.
Low temperature places experiment:Resistance change rates of the A1-A3 at -60 DEG C is below 4%.
High temperature places experiment:Resistance change rates of the A1-A3 at 150 DEG C DEG C is below 4%.
High pressure resistant test result:A1-A3 is 3760V, electric current 1-5mA in thermal voltage, and heating 50-60s fevers are normal, do not go out It is now abnormal.
Power on/off is tested:Continuous power on/off 5000-5500 times, fire-retardant carbon crystal heating board does not occur exception, Thermal Cutoffs Intact, increased resistance value is less than 3%.
Above the experimental results showed that fire-retardant carbon crystal heating board provided by the invention coefficient safe to use is high, high pressure resistant, resistance to height Temperature, fever are stablized.
The preferred embodiment of the present invention is described in detail above in association with attached drawing, still, the present invention is not limited to above-mentioned realities The detail in mode is applied, within the scope of the technical concept of the present invention, a variety of letters can be carried out to technical scheme of the present invention Monotropic type, these simple variants all belong to the scope of protection of the present invention.
It is further to note that specific technical features described in the above specific embodiments, in not lance In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to it is various can The combination of energy no longer separately illustrates.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally The thought of invention, it should also be regarded as the disclosure of the present invention.

Claims (8)

1. a kind of preparation method of fire-retardant carbon crystal heating board, which is characterized in that the preparation method includes:
1) first one end of copper bar (5) is fixed on the front of the first resin layer (1) and the other end extends to first resin The outside of layer (1);
2) then graphitic carbon slurry is painted on the front of first resin layer (1) to form graphite linings (4), and the copper One end of item (5) is coated in the graphitic carbon slurry;
3) by (2) hot pressing of the second resin layer in obtaining battenboard in the graphite linings (4);
4) mica paper (3) hot pressing is obtained into fire-retardant carbon crystal heating board behind the two sides of the battenboard, natural cooling;
Wherein, the graphitic carbon slurry is by electrically conductive graphite powder, glass powder, zinc powder, diethylene adipate, ethyl cellulose and sodium metasilicate Allotment is made;Relative to the electrically conductive graphite powder of 100 parts by weight, the dosage of the glass powder is 30-40 parts by weight, the zinc powder Dosage is 20-30 parts by weight, and the dosage of the diethylene adipate is 15-25 parts by weight, and the dosage of the ethyl cellulose is The dosage of 5-10 parts by weight, the sodium metasilicate is 1-5 parts by weight;The hot pressing in step 3) and step 4) is satisfied by:Hot pressing Temperature be 170-175 DEG C, time of hot pressing is 3-4h, and the pressure of hot pressing is 13-14MPa.
2. preparation method according to claim 1, wherein the copper bar (5) is to cut out copper foil by soldering iron to be prepared, The temperature of the soldering iron is 290-300 DEG C.
3. preparation method according to claim 1, wherein further include baking step in the step 2):By the graphite Carbon slurry is painted on the front of first resin layer (1) after drying to form graphite linings (4);
The temperature of the drying is 175-180 DEG C, and the time of drying is 0.3-0.8h.
4. preparation method according to claim 3, wherein the thickness of first resin layer (1) is 0.1-0.2mm.
5. preparation method according to claim 4, wherein the thickness of second resin layer (2) is 0.1-0.2mm.
6. preparation method according to claim 5, wherein the thickness of the mica paper (3) is 0.2-0.3mm.
7. preparation method according to claim 5, wherein the thickness of the graphite linings (4) is 0.2-0.4mm.
8. a kind of fire-retardant carbon crystal heating board, which is characterized in that the fire-retardant carbon crystal heating board is by any one of claim 1-7 The preparation method is prepared.
CN201610805800.XA 2016-09-07 2016-09-07 Fire-retardant carbon crystal heating board and preparation method thereof Active CN106273696B (en)

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107071935A (en) * 2017-06-13 2017-08-18 芜湖桑乐金电子科技有限公司 Infrared hot plate and preparation method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201766722U (en) * 2010-06-21 2011-03-16 杭州暖洋洋科技有限公司 Carbon crystal heating sheet
CN202150955U (en) * 2011-07-28 2012-02-22 石伟 Nano-carbon crystal far-infrared mica electric hot plate
CN202979321U (en) * 2012-11-05 2013-06-05 杭州暖洋洋科技有限公司 Novel carbon crystal heating plate
CN105702384A (en) * 2016-03-24 2016-06-22 广州市尤特新材料有限公司 Sintered high-heating paste and preparation method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0311581A (en) * 1989-06-08 1991-01-18 Matsushita Electric Ind Co Ltd Temperature self-controlling heat generator

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201766722U (en) * 2010-06-21 2011-03-16 杭州暖洋洋科技有限公司 Carbon crystal heating sheet
CN202150955U (en) * 2011-07-28 2012-02-22 石伟 Nano-carbon crystal far-infrared mica electric hot plate
CN202979321U (en) * 2012-11-05 2013-06-05 杭州暖洋洋科技有限公司 Novel carbon crystal heating plate
CN105702384A (en) * 2016-03-24 2016-06-22 广州市尤特新材料有限公司 Sintered high-heating paste and preparation method thereof

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Patentee after: Yongchun County Product Quality Inspection Institute Fujian fragrance product quality inspection center, national incense burning product quality supervision and Inspection Center (Fujian)

Address before: 362600 Dongping cave, Jinxing village, Dapu Town, Yongchun County, Quanzhou City, Fujian Province

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