CN106272841A - A kind of manufacture method of special-shaped bamboo trunk - Google Patents

A kind of manufacture method of special-shaped bamboo trunk Download PDF

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Publication number
CN106272841A
CN106272841A CN201610904670.5A CN201610904670A CN106272841A CN 106272841 A CN106272841 A CN 106272841A CN 201610904670 A CN201610904670 A CN 201610904670A CN 106272841 A CN106272841 A CN 106272841A
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CN
China
Prior art keywords
special
bamboo
trunk
bamboo trunk
thick bamboo
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Pending
Application number
CN201610904670.5A
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Chinese (zh)
Inventor
许斌
李延军
宋路路
王新洲
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Nanjing Forestry University
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Nanjing Forestry University
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Priority to CN201610904670.5A priority Critical patent/CN106272841A/en
Publication of CN106272841A publication Critical patent/CN106272841A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27JMECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00Mechanical working of cane or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K9/00Chemical or physical treatment of reed, straw, or similar material
    • B27K9/002Cane, bamboo

Abstract

The present invention is the manufacture method of a kind of special-shaped bamboo trunk, comprises the technical steps that: (1) circle thick bamboo tube high-temperature steam sofening treatment;(2) the compression sizing of thick bamboo tube is justified;(3) dryness finalization of special-shaped bamboo trunk.Advantages of the present invention: fresh or soaked the round thick bamboo tube of water and soften in the saturated vapor tank that temperature is 160~190 DEG C and carbonization a period of time, then by compression by its heat treatment, be dried in fixture the most again and cooling, just obtained required special-shaped bamboo trunk.Can keep the optimum structure intensity that circle bamboo is original, and its mechanical property be improved, this abnormal shape bamboo trunk also has good looking appearance, good stability of the dimension, possess anticorrosion, mothproof and mildew-resistant effect, therefore, it can as house ornamentation, construction material and artware material, be a kind of continuable recycling economy.

Description

A kind of manufacture method of special-shaped bamboo trunk
Technical field
The present invention relates to the manufacture method of a kind of special-shaped bamboo trunk, belong to the bamboo processing technical field in timber industry.
Background technology
The marvellous structure that the cylindrical structure of bamboo wood is naturally occurring, the equal strength in this structural composites mechanics sets Meter principle, can use as structural wood, and such as the bamboo tower of Yunnan the Dai nationality, main use circle bamboo builds up.The outer layer of bamboo wood is fine and close Intensity is high, is preferable structural material and ornament materials.Circular thick bamboo tube is processed in the case of hot mastication square, long The profiled-cross-section such as square and oval, is the new way of circle bamboo processing and utilization as house ornamentation, construction material and artware material.
The bamboo resource integrated distribution of China 14 provinces, municipalities and autonomous regions on the south the Changjiang river.China's bamboo grove area and bamboo wood Yield by nineteen fifty 1300000 hectares and 1,600,000 tons, increases to 538.1 ten thousand hectares and 16.44 hundred million of 2011.China has Area the widest Phyllostachys pubescens Mazei ex H.de Lebaie, and the bamboo wood such as Dendrocalamus sinicus, Dendrocalamus giganteus Munro of big footpath level, Yunnan sinocalamus latiflorus, lobule Dendrocalamus giganteus Munro etc., these bamboo woods Bamboo stem is thick logical straight, and bar is high 30 meters, diameter 20~30cm, internode length 17~22cm, and these bamboo woods the most suitably manufacture structure and use bamboo Pipe.
Use round thick bamboo tube that is fresh or that soaked water, through high-temperature steam 10~the fast softening of 30 minutes, then by pressure Contracting, by its heat treatment, is dried in fixture and cooling the most again, has just obtained required special-shaped bamboo trunk, this is because through too high The thick bamboo tube that temperature steam processes can allow thick bamboo tube be prone to compression and sizing, and free from flaw when dry, can keep round bamboo original Good structural strength, and its mechanical property is improved, the structure of outer layer densification makes entomogenous fungi etc. not enter;By quick high temperature After steam processes, the nutrient substance of the applicable entomogenous fungi growth in bamboo wood is decomposed, and its equilibrium moisture content is relatively low, so its chi Very little good stability, inherently has anticorrosion, mothproof and mildew-resistant effect, can be a kind of as house ornamentation, building and artwork Continuable recycling economy.
Along with socioeconomic development and the increase of population, global environment pressure strengthens, national governments and the environment of the people Consciousness strengthen, it is understood that the importance of ecological circulation, bamboo has once afforests successfully, subterraneous stem can every year row whip, go out Radix Crotalariae szemoensis, Well-thought-out plan, cuts selectively every year, life and growth in nature, continuous utilization.Rapidly, growth cycle is short in bamboo growth.It is unearthed to bamboo stem form from bamboo sprout Formation, it is only necessary to 50-60 days.As Phyllostachys pubescens Mazei ex H.de Lebaie, large-scale Scattered bamboos bamboo stem is reached maturity only needed for 4~5 years, Cluster Bamboo (as Dendrocalamus sinicus etc.) bamboo stem maturation time is shorter, and about 2~3 years.Bamboo wood has the sustainability of the utilization of resources, does not destroy forest money Source.
Summary of the invention
What the present invention proposed is the manufacture method of a kind of special-shaped bamboo trunk, and its purpose is intended to utilize the hollow intensity of thick bamboo tube high Innate advantage, by first softening it and carbonization in high-temperature steam, then by compression by its heat treatment, the most again at fixture In be dried and cooling, just obtained required special-shaped bamboo trunk.First by fresh or soaked the round thick bamboo tube of water temperature be 140~ In the saturated vapor tank of 180 DEG C, utilizing quickly heating and the damp and hot heat treatment of high-temperature steam, now hemicellulose is the highest Under temperature and humidity, hydrolysis and pyrolysis rapidly, reaches short time efficient carbonization and softens (higher than lignin and the glass of hemicellulose Change temperature) purpose.After high-temperature heat treatment, hemicellulose and the glass transition temperature of lignin in bamboo wood reduce, When bamboo trunk sizing is dried, being dried under higher than this vitrification point, the dry shrinkage of bamboo trunk does not results in cracking, special-shaped bamboo trunk Free from flaw can be reached be dried.Special-shaped bamboo trunk now has possessed good stability of the dimension and the high advantage of intensity, is provided simultaneously with preventing Rotten, mothproof and mildew-resistant effect, therefore, this special-shaped bamboo trunk invention is a kind of continuable recycling economy.
The technical solution of the present invention: the manufacture method of a kind of special-shaped bamboo trunk, comprises the technical steps that:
(1) thick bamboo tube high-temperature steam sofening treatment is justified;
(2) the compression sizing of thick bamboo tube is justified;
(3) dryness finalization of special-shaped bamboo trunk.
Advantages of the present invention: fresh or to soak the round thick bamboo tube of water soft in the saturated vapor tank that temperature is 140~180 DEG C Change and carbonization a period of time, then by compression by its heat treatment, be dried in fixture the most again and cooling, just obtained required Special-shaped bamboo trunk.This abnormal shape bamboo trunk has good looking appearance, and intensity is high, good stability of the dimension, possesses anticorrosion, mothproof and mildew-resistant merit Effect, therefore, it can as house ornamentation, construction material and artware material, is a kind of continuable recycling economy.
Accompanying drawing explanation
Accompanying drawing 1 is the schematic cross-section of special-shaped thick bamboo tube.
In figure, A is square sectional;B rectangular cross-sectional;C is elliptic cross-section.
Detailed description of the invention
The manufacture method of a kind of special-shaped bamboo trunk, comprises the technical steps that:
(1) thick bamboo tube high-temperature steam sofening treatment is justified;A diameter of 30~300mm fresh or soaked the round thick bamboo tube of water, on request Being cut into 30~3000mm long thick bamboo tubes, joint, every being punched from two ends, is 140~180 DEG C of high-temperature steams by being passed through temperature in tank, rises Being incubated 15~40 minutes after temperature, circle thick bamboo tube has softened and carbonization, now stops logical steam, drain tap is crack, in making tank Steam is slowly discharged, until steam is all discharged in tank;
(2) the compression sizing of thick bamboo tube is justified;The thick bamboo tube crossed by sofening treatment takes out, and by multi-varying section is the most at its elevated temperature By the compression device progressively compressed, described multi-varying section is made up of the rotating pressure roller of multiple combination of two, on this pressure roller Concave surface just with compacting cross sectional shape match, thick bamboo tube is just fixed to profiled-cross-section when longitudinally through rotating pressure roller Bamboo trunk, then fix with the fixture of supporting band spring;
(3) dryness finalization of special-shaped bamboo trunk, by the bamboo trunk of carrying jig, is dried through 85~120 DEG C of temperature, is dried by its moisture content To less than 10%, keeping bamboo trunk free from flaw when being dried, the fixture of band spring guarantees to be clamped by the bamboo trunk of drying shrinkage all the time;Bamboo green layer is protected Stay or by circular knife, its bamboo green layer is scraped off, or while going green grass or young crops, use the method staying green grass or young crops that its top layer is engraved as picture, increase It is attractive in appearance, is finally polished on its top layer with sand, removes its burr, and by its edge chamfering;Obtain prismatic length of requirement Square bamboo trunk.
The dryness finalization of the special-shaped bamboo trunk of described step (3) processes thick bamboo tube a diameter of 40~300mm, height be 30~ 3000mm。
The cross sectional shape of special-shaped bamboo trunk is square, rectangle or elliptical shape.
Embodiment, the manufacture method of a kind of special-shaped bamboo trunk is as follows:
(1) thick bamboo tube high-temperature steam sofening treatment is justified, the fresh round thick bamboo tube of a diameter of 100mm, it is cut into the long thick bamboo tube of 1000mm on request, Joint is every being punched from two ends.Being 170 DEG C of high-temperature steams by being passed through temperature in tank, be incubated 20 minutes after intensification, circle thick bamboo tube is the softest Change and carbonization, now stop logical steam, drain tap is crack, make the steam in tank slowly discharge, until steam is whole in tank Discharge;
(2) justifying the compression sizing of thick bamboo tube, the thick bamboo tube crossed by sofening treatment takes out, passes through multi-varying section the most at its elevated temperature The compression device of (progressively compression), this multi-varying section is made up of the rotating pressure roller of multiple combination of two, and thick bamboo tube is the most logical Just shaped when crossing rotating pressure roller the bamboo trunk of rectangular cross-sectional, then fixed with the fixture of supporting band spring;
(3) dryness finalization of special-shaped bamboo trunk, by the bamboo trunk of carrying jig, dries through 95 DEG C of temperature, its moisture content is dried to 10% Hereinafter, keeping bamboo trunk free from flaw when being dried, the fixture of band spring guarantees to be clamped by the bamboo trunk of drying shrinkage all the time;Bamboo green layer (mainly wraps Include exocuticle, endepidermis and three kinds of difform cellularities of endodermis) can retain, it is also possible to by circular knife, its bamboo is blue or green Layer scrapes off, and also can use the method staying green grass or young crops that its top layer is engraved as picture, increase it attractive in appearance while going green grass or young crops.Finally use sand Is polished in its top layer, remove its burr, and by its edge chamfering.Just obtain prismatic rectangle bamboo trunk of requirement.

Claims (6)

1. a manufacture method for special-shaped bamboo trunk, is characterized in that comprising the technical steps that:
(1) thick bamboo tube high-temperature steam sofening treatment is justified;
(2) the compression sizing of thick bamboo tube is justified;
(3) dryness finalization of special-shaped bamboo trunk.
The manufacture method of a kind of special-shaped bamboo trunk, is characterized in that described step (1) circle thick bamboo tube high temperature Steam sofening treatment, a diameter of 30~300mm fresh or soaked the round thick bamboo tube of water, it is cut into 30~3000mm long bamboos on request Cylinder, joint, every being punched from two ends, is 140~180 DEG C of high-temperature steams by being passed through temperature in tank, is incubated 15~40 points after intensification Clock, circle thick bamboo tube has softened and carbonization, now stops logical steam, and drain tap is crack, makes the steam in tank slowly discharge, until In tank, steam is all discharged.
The manufacture method of a kind of special-shaped bamboo trunk the most according to claim 1, is characterized in that described step (2) circle thick bamboo tube Compression sizing, the thick bamboo tube crossed by sofening treatment takes out, the most at its elevated temperature by multi-varying section i.e. by progressively compressing Compression device, described multi-varying section is made up of the rotating pressure roller of multiple combination of two, the concave surface on this pressure roller just with pressure The cross sectional shape of system matches, and thick bamboo tube is just fixed to the bamboo trunk of profiled-cross-section when longitudinally through rotating pressure roller, then uses The fixture of supporting band spring is fixed.
The manufacture method of a kind of special-shaped bamboo trunk the most according to claim 1, is characterized in that the special-shaped bamboo trunk of described step (3) Dryness finalization, by the bamboo trunk of carrying jig, be dried through 85~120 DEG C of temperature, its moisture content be dried to less than 10%, be dried Time keep bamboo trunk free from flaw, the fixture of band spring guarantees the bamboo trunk of drying shrinkage to be clamped all the time;Bamboo green layer retains or will by circular knife Its bamboo green layer scrapes off, or while going green grass or young crops, uses the method staying green grass or young crops that its top layer is engraved as picture, increases that it is attractive in appearance, finally uses Being polished in its top layer by sand, removes its burr, and by its edge chamfering;Obtain prismatic rectangle bamboo trunk of requirement.
The manufacture method of a kind of special-shaped bamboo trunk the most according to claim 1, it is characterized in that processing thick bamboo tube a diameter of 40~ 300mm, height is 30~3000mm.
The manufacture method of a kind of special-shaped bamboo trunk the most according to claim 1, is characterized in that the cross sectional shape of special-shaped bamboo trunk is Square, rectangle or elliptical shape.
CN201610904670.5A 2016-10-18 2016-10-18 A kind of manufacture method of special-shaped bamboo trunk Pending CN106272841A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106926326A (en) * 2017-03-17 2017-07-07 南京林业大学 A kind of manufacture method of the thickness and variable-section thick bamboo tube such as
CN106985232A (en) * 2017-04-28 2017-07-28 凯里经济开发区大溪鸟笼工艺品农民专业合作社 A kind of birdcage and its manufacture craft
CN107457862A (en) * 2017-09-26 2017-12-12 阜南县腾祥工艺品有限公司 A kind of softening method for improving bamboo wood softening quality
CN109866293A (en) * 2019-03-22 2019-06-11 南京林业大学 A kind of end standardization manufacturing method of round bamboo component
CN110181637A (en) * 2019-05-23 2019-08-30 南京林业大学 A method of reducing timber band shrinkage
CN111055358A (en) * 2019-12-18 2020-04-24 董舰泽 Deep processing treatment process of building bamboo wood with durability
US11318635B2 (en) * 2019-04-10 2022-05-03 Nanjing Forestry University Bamboo strip shaping device and method

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EP0161766A1 (en) * 1984-03-30 1985-11-21 Kuo Cheng Shen Composite products from lignocellulosic materials
CN1053767A (en) * 1991-04-01 1991-08-14 许忠修 Bentwood furniture
JPH0957714A (en) * 1995-06-14 1997-03-04 Tanakamasakatsu Kenchiku Sekkei Jimusho:Kk Laminated material of bamboo for structure and its manufacture
CN1827322A (en) * 2006-04-11 2006-09-06 徐纪芳 Bend forming process for bamboo products and forming die thereof
CN1986179A (en) * 2006-12-01 2007-06-27 李文勋 Full bamboo pipe
JP2009269223A (en) * 2008-05-01 2009-11-19 Technical System Keep:Kk Method of manufacturing smoked bamboo product
JP2011067996A (en) * 2009-09-25 2011-04-07 Panasonic Electric Works Co Ltd Processed wood manufacturing method and woody plate-like building material using the processed wood
CN102233602A (en) * 2010-05-03 2011-11-09 唐君畏 Compressed wood short-period production technology
CN105599096A (en) * 2016-01-21 2016-05-25 中山市大涌镇生产力促进中心 Manufacturing method of solid wood furniture bent parts
CN105643750A (en) * 2016-02-25 2016-06-08 南京林业大学 Efficient carbonization and crack-free treatment method of bamboo pipes
CN105856367A (en) * 2016-04-01 2016-08-17 南京林业大学 Flattening method for bamboo tubs in high-temperature tank

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0161766A1 (en) * 1984-03-30 1985-11-21 Kuo Cheng Shen Composite products from lignocellulosic materials
CN1053767A (en) * 1991-04-01 1991-08-14 许忠修 Bentwood furniture
JPH0957714A (en) * 1995-06-14 1997-03-04 Tanakamasakatsu Kenchiku Sekkei Jimusho:Kk Laminated material of bamboo for structure and its manufacture
CN1827322A (en) * 2006-04-11 2006-09-06 徐纪芳 Bend forming process for bamboo products and forming die thereof
CN1986179A (en) * 2006-12-01 2007-06-27 李文勋 Full bamboo pipe
JP2009269223A (en) * 2008-05-01 2009-11-19 Technical System Keep:Kk Method of manufacturing smoked bamboo product
JP2011067996A (en) * 2009-09-25 2011-04-07 Panasonic Electric Works Co Ltd Processed wood manufacturing method and woody plate-like building material using the processed wood
CN102233602A (en) * 2010-05-03 2011-11-09 唐君畏 Compressed wood short-period production technology
CN105599096A (en) * 2016-01-21 2016-05-25 中山市大涌镇生产力促进中心 Manufacturing method of solid wood furniture bent parts
CN105643750A (en) * 2016-02-25 2016-06-08 南京林业大学 Efficient carbonization and crack-free treatment method of bamboo pipes
CN105856367A (en) * 2016-04-01 2016-08-17 南京林业大学 Flattening method for bamboo tubs in high-temperature tank

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106926326A (en) * 2017-03-17 2017-07-07 南京林业大学 A kind of manufacture method of the thickness and variable-section thick bamboo tube such as
CN106926326B (en) * 2017-03-17 2019-02-12 南京林业大学 A kind of manufacturing method of equal thickness and variable-sections thick bamboo tube
CN106985232A (en) * 2017-04-28 2017-07-28 凯里经济开发区大溪鸟笼工艺品农民专业合作社 A kind of birdcage and its manufacture craft
CN107457862A (en) * 2017-09-26 2017-12-12 阜南县腾祥工艺品有限公司 A kind of softening method for improving bamboo wood softening quality
CN109866293A (en) * 2019-03-22 2019-06-11 南京林业大学 A kind of end standardization manufacturing method of round bamboo component
US11318635B2 (en) * 2019-04-10 2022-05-03 Nanjing Forestry University Bamboo strip shaping device and method
CN110181637A (en) * 2019-05-23 2019-08-30 南京林业大学 A method of reducing timber band shrinkage
CN111055358A (en) * 2019-12-18 2020-04-24 董舰泽 Deep processing treatment process of building bamboo wood with durability

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