CN106271691A - A kind of full-automatic index table controlled based on PLC - Google Patents

A kind of full-automatic index table controlled based on PLC Download PDF

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Publication number
CN106271691A
CN106271691A CN201610746205.3A CN201610746205A CN106271691A CN 106271691 A CN106271691 A CN 106271691A CN 201610746205 A CN201610746205 A CN 201610746205A CN 106271691 A CN106271691 A CN 106271691A
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China
Prior art keywords
plc
workbench
support platform
lower support
assembly
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CN201610746205.3A
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CN106271691B (en
Inventor
赵浩
冯浩
刘青松
王璇
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Tianjin Bohai IOT Technology Co., Ltd
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璧垫旦
赵浩
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Publication of CN106271691A publication Critical patent/CN106271691A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports
    • B23Q1/26Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q16/00Equipment for precise positioning of tool or work into particular locations not otherwise provided for
    • B23Q16/02Indexing equipment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machine Tool Units (AREA)

Abstract

nullThe invention discloses a kind of full-automatic index table controlled based on PLC,Workbench relies on magnetic levitation component and the rotating base being located at of guided rotation assembly,Workbench is provided with weight sensor,The rotation of workbench is driven rotating by directly driving assembly,Latch assembly is located at the side of workbench to lock workbench,Magnetic levitation component、Directly drive assembly and latch assembly is controlled by PLC,And the size of the magnetic suspension force of magnetic levitation component detected to weight sensor to the weight size of workpiece be directly proportional,The present invention utilizes PLC technology to achieve and automatically controls circular dividing table,Utilize the weight that PLC detects automatically according to weight sensor to control the magnetic suspension force size of electric magnet,The effective precision improving lower index rotation,Improve the machining accuracy of workpiece,The present invention uses PLC to control direct driving motor,Substantially reduce workbench volume,Improve drive efficiency,The indexing rotation achieving workbench automatically controls.

Description

A kind of full-automatic index table controlled based on PLC
Technical field
The present invention relates to a kind of full-automatic index table controlled based on PLC, belong to electromechanical integration technology area.
Background technology
The appearance of Digit Control Machine Tool and development, efficiently solve high accuracy, the production automation problem of complex parts.? During Digit Control Machine Tool is processed automatically, needing to rotate workpiece, the most general employing index table completes, but, Current index table, when employing automatically controls, typically cannot realize the requirement of heavy duty, or under fully loaded transportation condition, indexing The rotation indexing accuracy of workbench can reduce a lot, so affects machining accuracy.
And along with the development of electromechanical integration technology, the popularization of dynamo-electric integration technology improves control system with application Intelligence degree, the popularization of new and high technology makes long-range unmanned manipulation system be developed rapidly, so strengthen electromechanics dress How the mechanization attribute put, meanwhile, along with constantly application and the development of PLC technology, therefore, utilize electromechanical integration technology, Index table is improved, in order to realize it and the most still there is higher indexing rotation precision, in order to improve The precision of processing.
Summary of the invention
The present invention is directed to existing technical problem, it is provided that a kind of full-automatic index table controlled based on PLC, it is therefore an objective to There is provided a kind of to realize it the most still there is higher indexing rotation precision, in order to improve full-automatic point of precision of processing Degree workbench, intends to solve the problem that prior art exists.
For achieving the above object, the present invention provides following technical scheme: a kind of automatically index work based on what PLC controlled Platform, it include base, workbench, weight sensor, magnetic levitation component, guided rotation assembly, directly drive assembly, latch assembly and PLC, it is characterised in that described workbench rely on described in magnetic levitation component and guided rotation assembly is rotating sets Put on described base, described workbench is provided with weight sensor, rotating by described of described workbench Directly driving assembly to be driven rotating, described latch assembly is arranged on the side of described workbench to described workbench Lock, described magnetic levitation component, directly drive assembly and latch assembly and be controlled by described PLC, and institute The size of the magnetic suspension force of the magnetic levitation component stated detected with described weight sensor to the weight size of workpiece become Direct ratio.
Further, as preferably, described workbench includes object stage and lower support platform, the end of described upper object stage It is provided with cylindrical projection in the middle of face, is provided with recessed with what described cylindrical projection coordinated in the middle of the end face of described lower support platform Groove, described weight sensor is arranged in described cylindrical projection, and described upper object stage and described lower support platform it Between the most rotatably arrange, and the height of described cylindrical projection is more than described depth of groove 1-2mm, described lower support platform Bottom center is fixedly installed rotating shaft, described rotating shaft is fixedly installed and directly turns son, being provided centrally with of described base Blind hole, on the inwall of this blind hole, the position directly turning son described in correspondence is provided with and directly drives stator, and described directly turns son and institute The stator that directly drives stated constitutes direct driving motor, in order to the workbench described in rotating shaft drive described in driving rotates;Described magnetic suspension Assembly includes that electric magnet and lower electromagnet, described upper electric magnet are fixedly installed on the bottom surface of described lower support platform, institute The lower electromagnet stated is fixedly installed on described base, and described upper electromagnet and lower electromagnet are arranged at by lower support platform With in the stopper slot of base composition, described upper electromagnet and the magnetic force size of lower electromagnet are entered by described PLC Row controls, and described guided rotation assembly includes guiding optical axis, gathering sill, ball and retainer, wherein, described base sets It is equipped with gathering sill, the bottom surface of described lower support platform is provided with described guiding optical axis, fixing on the wall of described gathering sill Be provided with described retainer, in described retainer, be provided with ball, described guide optical axis be arranged on described ball it Between.
Further, as preferably, described latch assembly includes lock bracket, locking cylinder, check lock lever and locking head, its In, described lock bracket is fixedly installed on described base, and is positioned at the side of described lower support platform, described lower It is provided with locking hole in the circumferential wall of support platform, described lock bracket is provided with described locking cylinder, described locking gas The piston rod of cylinder is connected with described check lock lever, and the end of described check lock lever is provided with locking head, controls the electromagnetic valve of cylinder It is connected with described PLC, when workbench is locked by needs, the cylinder action described in PLC control, make Locking head described in locks with described locking hole.
Further, as preferably, on the described axis of guide, set is provided with wear-resisting fairlead, and described fairlead is with described Ball roll arrange.
Further, as preferably, the cylindrical projection of described upper object stage is provided with anti-rotation along axis direction protruding, It is provided with and the anti-rotation groove of described anti-rotation male cooperation on the wall of the groove of described lower support platform.
Further, as preferably, be made up of lower support platform and base for installing described upper electromagnet and lower electromagnetism The stopper slot surrounding of ferrum is provided with the shielding part preventing electric magnet from disturbing outside.
Further, as preferably, described upper object stage is provided with the fixture automatically controlled, and described in automatically control The controller of fixture is connected with described PLC, in order to carried out centralized Control by described PLC..
Compared with prior art, the invention has the beneficial effects as follows:
The present invention utilizes PLC technology to achieve and automatically controls circular dividing table, meanwhile, utilizes PLC automatically according to weight The weight that sensor detects, to control the magnetic suspension force size of electric magnet, effectively improves the precision that lower index rotates, Improving the machining accuracy of workpiece, the present invention uses PLC to control direct driving motor, substantially reduces the volume of workbench, improves and drive Efficiency of movement, it is achieved that the indexing of workbench rotates and automatically controls.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of a kind of full-automatic index table controlled based on PLC of the present invention;
Wherein, 1, base, 2, upper object stage, 3, lower support platform, 4, weight sensor, 5, directly turn son, 6, directly drive stator, 7, lock Locking bracket, 8, locking cylinder, 9, check lock lever, 10, locking head, 11, blind hole, 12, guide optical axis, 13, ball, 14, retainer, 15, upper electric magnet, 16, lower electromagnet, 17, locking hole, 18, rotating shaft.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise Embodiment, broadly falls into the scope of protection of the invention.
Referring to Fig. 1, the present invention provides a kind of technical scheme: a kind of full-automatic index table controlled based on PLC, its Including base 1, workbench, weight sensor 4, magnetic levitation component, guided rotation assembly, directly drive assembly, latch assembly and PLC control Device processed, it is characterised in that the described magnetic levitation component described in workbench dependence and guided rotation assembly are spindle rotationally arranged in On described base 1, described workbench is provided with weight sensor 4, rotating by described straight of described workbench Driving assembly to be driven rotating, described latch assembly is arranged on the side of described workbench to enter described workbench Row locking, described magnetic levitation component, directly drives assembly and latch assembly and is controlled by described PLC, and described The size of magnetic suspension force of magnetic levitation component detected with described weight sensor to the weight size of workpiece just become Ratio.
In the present embodiment, described workbench includes object stage 2 and lower support platform 3, the end of described upper object stage It is provided with cylindrical projection in the middle of face, is provided with recessed with what described cylindrical projection coordinated in the middle of the end face of described lower support platform 3 Groove, described weight sensor 4 is arranged in described cylindrical projection, and described upper object stage 2 and described lower support platform 3 Between the most rotatably arrange, and the height of described cylindrical projection is more than described depth of groove 1-2mm, described lower support platform Bottom center be fixedly installed rotating shaft 18, described rotating shaft is fixedly installed directly turn son 5, the center of described base sets Being equipped with blind hole, on the inwall of this blind hole, the position directly turning son 5 described in correspondence is provided with and directly drives stator 6, and described directly turns Son 5 and the described stator 6 that directly drives constitute direct driving motor, in order to the workbench described in rotating shaft drive described in driving rotates;Described Magnetic levitation component include that electric magnet 15 and lower electromagnet 16, described upper electric magnet are fixedly installed on described lower support platform Bottom surface on, described lower electromagnet is fixedly installed on described base 1, and described upper electromagnet and lower electromagnet are respectively provided with In the stopper slot being made up of lower support platform and base, described upper electromagnet and the magnetic force size of lower electromagnet are by described PLC is controlled, and described guided rotation assembly includes guiding optical axis 12, gathering sill, ball 13 and retainer 14, its In, described base 1 is provided with gathering sill, the bottom surface of described lower support platform 3 is provided with described guiding optical axis 12, institute It is fixedly installed described retainer 14 on the wall of the gathering sill stated, in described retainer 14, is provided with ball 13, described Guide optical axis to be arranged between described ball.
Wherein, described latch assembly includes lock bracket 7, locking cylinder 8, check lock lever 9 and locking head 10, wherein, institute The lock bracket 7 stated is fixedly installed on described base, and is positioned at the side of described lower support platform, described lower support platform Circumferential wall on be provided with locking hole 17, described lock bracket is provided with described locking cylinder 8, described locking cylinder The piston rod of 8 is connected with described check lock lever 9, and the end of described check lock lever 9 is provided with locking head 10, controls the electromagnetism of cylinder Valve is connected with described PLC, when workbench is locked by needs, and the cylinder action described in PLC control, Described locking head is locked with described locking hole.
Additionally, set is provided with wear-resisting fairlead on the described axis of guide, described fairlead rolls with described ball Arrange.In the cylindrical projection of described upper object stage, axis direction is provided with anti-rotation protruding, described lower support platform recessed It is provided with on the wall of groove and the anti-rotation groove of described anti-rotation male cooperation.Be made up of lower support platform and base is described for installing Upper electromagnet and the stopper slot surrounding of lower electromagnet be provided with the shielding part preventing electric magnet from outside being disturbed.Described Be provided with the fixture automatically controlled on upper object stage, and described in the controller of fixture that automatically controls and described PLC Connect, in order to carried out centralized Control by described PLC..
The present invention utilizes PLC technology to achieve and automatically controls circular dividing table, meanwhile, utilize PLC automatically according to The weight that weight sensor detects, to control the magnetic suspension force size of electric magnet, effectively improves the essence that lower index rotates Degree, improves the machining accuracy of workpiece, and the present invention uses PLC to control direct driving motor, substantially reduces the volume of workbench, improves Drive efficiency, it is achieved that the indexing of workbench rotates and automatically controls.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, permissible Understand and these embodiments can be carried out multiple change without departing from the principles and spirit of the present invention, revise, replace And modification, the scope of the present invention be defined by the appended.

Claims (7)

1. the full-automatic index table controlled based on PLC, it includes base, workbench, weight sensor, magnetic suspension group Part, guided rotation assembly, directly drive assembly, latch assembly and PLC, it is characterised in that described workbench relies on described Magnetic levitation component and guided rotation assembly be spindle rotationally arranged on described base, described workbench is provided with weight Quantity sensor, rotating of described workbench is driven rotating by the described assembly that directly drives, and described latch assembly is arranged on Assembly and locking, to lock described workbench, described magnetic levitation component, are directly driven in the side of described workbench Assembly is controlled by described PLC, and the size of the magnetic suspension force of described magnetic levitation component and described weight Quantity sensor detected to the weight size of workpiece be directly proportional.
A kind of full-automatic index table controlled based on PLC the most according to claim 1, it is characterised in that: described Workbench includes object stage and lower support platform, is provided with cylindrical projection in the middle of the bottom surface of described upper object stage, described under Supporting and be provided with, in the middle of the end face of platform, the groove coordinated with described cylindrical projection, described weight sensor is arranged on described The most rotatably arrange between upper object stage in cylindrical projection and described and described lower support platform, and described cylindrical projection Height more than described depth of groove 1-2mm, the bottom center of described lower support platform is fixedly installed rotating shaft, and described turns Be fixedly installed on axle and directly turn son, described base be provided centrally with blind hole, straight described in correspondence on the inwall of this blind hole The position turning son is provided with and directly drives stator, and described directly turning sub Yu described directly drives stator composition direct driving motor, in order to drive The dynamic described workbench described in rotating shaft drive rotates;Described magnetic levitation component includes electric magnet and lower electromagnet, described Upper electric magnet be fixedly installed on the bottom surface of described lower support platform, described lower electromagnet is fixedly installed on described base On, described upper electromagnet and lower electromagnet are arranged in the stopper slot being made up of lower support platform and base, and described powers on The magnetic force size of magnet and lower electromagnet is controlled by described PLC, and described guided rotation assembly includes leading To optical axis, gathering sill, ball and retainer, wherein, described base is provided with gathering sill, the bottom surface of described lower support platform On be provided with described guiding optical axis, the wall of described gathering sill is fixedly installed described retainer, described retainer Inside being provided with ball, the described optical axis that guides is arranged between described ball.
A kind of full-automatic index table controlled based on PLC the most according to claim 1, it is characterised in that: described Latch assembly includes lock bracket, locking cylinder, check lock lever and locking head, and wherein, described lock bracket is fixedly installed on institute On the base stated, and it is positioned at the side of described lower support platform, the circumferential wall of described lower support platform is provided with locking hole, institute Being provided with described locking cylinder on the lock bracket stated, the piston rod of described locking cylinder is connected with described check lock lever, The end of described check lock lever is provided with locking head, and the electromagnetic valve controlling cylinder is connected with described PLC, when needs are right Cylinder action when workbench is locked, described in PLC control so that described locking head is joined with described locking hole Close locking.
A kind of full-automatic index table controlled based on PLC the most according to claim 3, it is characterised in that: described On the axis of guide, set is provided with wear-resisting fairlead, and described fairlead rolls with described ball and arranges.
A kind of full-automatic index table controlled based on PLC the most according to claim 1, it is characterised in that: described In the cylindrical projection of upper object stage, axis direction is provided with anti-rotation protruding, the wall of the groove of described lower support platform is arranged Have and the anti-rotation groove of described anti-rotation male cooperation.
6., according to a kind of full-automatic index table controlled based on PLC described in claim 1-5 any one, its feature exists In: be made up of lower support platform and base is provided with anti-for installing the stopper slot surrounding of described upper electromagnet and lower electromagnet The shielding part that only outside is disturbed by electric magnet.
7., according to a kind of full-automatic index table controlled based on PLC described in claim 1-5 any one, its feature exists In: be provided with the fixture automatically controlled on described upper object stage, and described in the controller of fixture that automatically controls with described PLC connects, in order to carried out centralized Control by described PLC.
CN201610746205.3A 2016-08-29 2016-08-29 A kind of full-automatic index table based on PLC controls Active CN106271691B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107116414A (en) * 2017-06-29 2017-09-01 黄石鑫华轮毂有限公司 A kind of aluminium alloy wheel hub of vehicle surface grinding swinging roller bed
CN108942179A (en) * 2018-08-31 2018-12-07 芜湖科翔动力机械有限公司 Engine cylinder cover wedge circle conduit rotary tooling
CN110754906A (en) * 2018-07-27 2020-02-07 深圳博科智能科技有限公司 Curtain control method and intelligent curtain

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD222747A1 (en) * 1983-11-30 1985-05-22 Zeiss Jena Veb Carl X-Y FLAECHEN DRIVE WITH LIMITED PHI TURN AND Z SHIFT
JPH06198528A (en) * 1993-01-05 1994-07-19 Mitsubishi Heavy Ind Ltd Turntable driving device
CN1318006A (en) * 1998-08-07 2001-10-17 W·I·T·维默斯新技术有限公司 Method and device for mechanically machining work pieces and for assembling/disassembling modules
CN101489717A (en) * 2006-08-02 2009-07-22 谢夫勒两合公司 Rotary table mounting and drive device
CN104092410A (en) * 2014-06-16 2014-10-08 浙江大学 Heating type boundary layer control resistance-reducing ultra-precise magnetic suspension guide rail working table system and method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD222747A1 (en) * 1983-11-30 1985-05-22 Zeiss Jena Veb Carl X-Y FLAECHEN DRIVE WITH LIMITED PHI TURN AND Z SHIFT
JPH06198528A (en) * 1993-01-05 1994-07-19 Mitsubishi Heavy Ind Ltd Turntable driving device
CN1318006A (en) * 1998-08-07 2001-10-17 W·I·T·维默斯新技术有限公司 Method and device for mechanically machining work pieces and for assembling/disassembling modules
CN101489717A (en) * 2006-08-02 2009-07-22 谢夫勒两合公司 Rotary table mounting and drive device
CN104092410A (en) * 2014-06-16 2014-10-08 浙江大学 Heating type boundary layer control resistance-reducing ultra-precise magnetic suspension guide rail working table system and method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107116414A (en) * 2017-06-29 2017-09-01 黄石鑫华轮毂有限公司 A kind of aluminium alloy wheel hub of vehicle surface grinding swinging roller bed
CN110754906A (en) * 2018-07-27 2020-02-07 深圳博科智能科技有限公司 Curtain control method and intelligent curtain
CN108942179A (en) * 2018-08-31 2018-12-07 芜湖科翔动力机械有限公司 Engine cylinder cover wedge circle conduit rotary tooling

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Effective date of registration: 20180622

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