CN106271578A - Screw installs anti-misoperation device and foolproof method thereof - Google Patents
Screw installs anti-misoperation device and foolproof method thereof Download PDFInfo
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- CN106271578A CN106271578A CN201610855659.4A CN201610855659A CN106271578A CN 106271578 A CN106271578 A CN 106271578A CN 201610855659 A CN201610855659 A CN 201610855659A CN 106271578 A CN106271578 A CN 106271578A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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Abstract
The present invention provides a kind of screw to install anti-misoperation device and foolproof method thereof, and device therein includes fuselage, the material detector drawn by fuselage, electric screwdriver and the control system being connected with electric screwdriver；Material detector is sticked in the fixing tool placing material, and for detecting the current status information of material and being passed to control system, control system controls corresponding counter resets to preset value according to status information；Screw passes through screw array machine feeding, is provided with the induction apparatus being connected with control system in screw array machine；Electric screwdriver carries out feeding to screw；Sensor obtains the feeding information of screw and is passed to control system；Screw after feeding is locked by electric screwdriver；Electric screwdriver obtains the locking state information of screw and is passed to control system；Control system counts electric screwdriver feeding the screw quantity locked according to feeding information and locking state information control counter.Every screw installation puts in place and locks to utilize foregoing invention to be able to ensure that.
Description
Technical Field
The invention relates to the technical field of screw installation, in particular to a fool-proof device for screw installation and a fool-proof method thereof.
Background
At present, the problems of screw missing and improper locking of products are important problems which plague each production line, products which are not in accordance with the requirements of screw installation cannot pass product tests smoothly, and need to be disassembled and recombined by an organizer, which wastes manpower and material resources, and also affects the quality and production efficiency of the products under serious conditions; in addition, undesirable products are being introduced into the client market, which also results in direct and indirect losses to the company.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a fool-proof device for screw installation and a fool-proof method thereof, so as to solve the problems of the prior art, such as missing locking and improper locking of screws, which may cause adverse effects on the quality and production efficiency of products.
According to one aspect of the invention, a screw installation fool-proofing device is provided, which comprises a machine body, a material detector led out of the machine body, an electric screwdriver and a control system connected with the electric screwdriver; the material detector is attached to the inside of a fixed tool for placing materials and used for detecting current state information of the materials and transmitting the current state information to the control system, and the control system controls the corresponding counter to reset to a preset value according to the state information; the method comprises the following steps that screws to be installed are fed through a screw arraying machine, and an inductor connected with a control system is arranged in the screw arraying machine; taking materials for screws in the screw arraying machine by an electric screwdriver; meanwhile, the sensor acquires the material taking information of the screw and transmits the material taking information to the control system; the electric screwdriver locks the screw after material taking; meanwhile, the screwdriver acquires the locking state information of the screw and transmits the locking state information to the control system; and the control system controls the counter to count the number of screws which are electrically batched, taken and locked according to the taking information and the locking state information.
In addition, the preferable scheme is that the control system judges whether the screw is successfully taken and locked according to the taking information and the locking state information; when the number of screws which are successfully taken and locked by the electric screwdriver corresponds to the preset value of the counter, the screws of the materials are completely installed; otherwise, alarm prompt is carried out.
In addition, the preferred scheme is that the intelligent alarm further comprises a main switch, a digital display and an alarm which are arranged on the machine body; the digital display is connected with the counter and used for displaying the current counting data of the counter; the alarm is connected with the control system and used for sending out an alarm prompt.
In addition, the alarm preferably comprises an indicator light and a buzzer; the indicator light and the buzzer are respectively used for light alarm and sound alarm.
In addition, the preferred scheme is that the control system is a single chip microcomputer or a control chip with a storage function.
According to another aspect of the present invention, there is provided a method for mounting a screw, which includes mounting the screw by using the above-mentioned screw mounting fool-proofing device; the method comprises the following steps: placing the material to be provided with the screw in the corresponding fixed tool, and feeding back the detected material state information to the control system by using a material detector in the fixed tool; the control system controls the corresponding counter to reset to a preset value according to the state information; the electric screwdriver picks up screws in the screw arraying machine, and a sensor positioned in the screw arraying machine acquires material taking information of the screws and transmits the material taking information to the control system; the electric screwdriver locks the screw after taking the material, acquires the locking state information of the screw and transmits the locking state information to the control system; and the control system controls the counter to count according to the material taking information and the locking state information.
In addition, the preferable scheme is that in the process that the control system controls the counter to count according to the material taking information and the locking state information, when the material taking information and the locking state information meet the requirements, the control system controls the counter to count by one; and the electric screwdriver circularly takes and locks the screws until the preset value of the counter returns to zero.
In addition, the preferred scheme is that when the material taking information and the locking state information of all the screws picked up by the screwdriver meet the requirements, the screws of the materials are installed completely; otherwise, alarm prompt is carried out.
In addition, the preferred scheme is that the screw installation fool-proofing device also comprises a switch unit, a digital display unit and an alarm unit; the digital display unit is connected with the counter and is used for displaying current counting data; the alarm unit is connected with the control system and used for sending out an alarm prompt.
In addition, it is preferable that the alarm unit includes an optical alarm module and an acoustic alarm module.
By using the screw installation fool-proofing device and the fool-proofing method thereof, counting statistics can be carried out by the counter after the success of screw taking is confirmed and the locking state meets the requirement, so that the screw installation can be effectively monitored in the process, the screw installation of the product meets the requirement, the input cost of manpower and material resources for secondary repair of the product is reduced, the labor intensity is reduced, and the production efficiency is improved.
To the accomplishment of the foregoing and related ends, one or more aspects of the invention comprise the features hereinafter fully described. The following description and the annexed drawings set forth in detail certain illustrative aspects of the invention. These aspects are indicative, however, of but a few of the various ways in which the principles of the invention may be employed. Further, the present invention is intended to include all such aspects and their equivalents.
Drawings
Other objects and results of the present invention will become more apparent and more readily appreciated as the same becomes better understood by reference to the following description taken in conjunction with the accompanying drawings. In the drawings:
FIG. 1 is a schematic structural diagram of a screw-mounting fool-proofing device according to an embodiment of the present invention;
FIG. 2 is a schematic block diagram of a screw-mount fool-proofing device according to an embodiment of the present invention;
fig. 3 is a flowchart of a fool-proof method for screw installation according to an embodiment of the invention.
Wherein the reference numerals include: the device comprises a machine body 1 and a material detector 2.
The same reference numbers in all figures indicate similar or corresponding features or functions.
Detailed Description
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more embodiments. It may be evident, however, that such embodiment(s) may be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to facilitate describing one or more embodiments.
In order to describe the fool-proof device and the fool-proof method for screw installation in the embodiment of the present invention in detail, the following will describe the embodiments of the present invention in detail with reference to the accompanying drawings.
FIG. 1 illustrates the structure of a screw-mount fool-proofing device according to an embodiment of the present invention; fig. 2 illustrates the principle of screw-mounting fool-proofing devices according to an embodiment of the present invention.
As shown in fig. 1 and fig. 2, the screw installation fool-proofing device of the embodiment of the invention comprises a body 1 of a shell structure, a material detector 2 led out of the body 1, an electric screwdriver and a control system connected with the electric screwdriver and used for counting and counting the number of screws which are taken by the electric screwdriver and locked; the two material detectors 2 are led out of the machine body 1 through two leads, the material detectors 2 are attached to a fixed tool for placing materials, the material detectors 2 are used for detecting current state information of the materials and transmitting the current state information to the control system, and the control system controls the corresponding counter to reset to a preset value according to the state information; the method comprises the following steps that screws to be installed are fed through a screw arraying machine, and an inductor connected with a control system is arranged in the screw arraying machine; taking materials for screws in the screw arraying machine by an electric screwdriver; meanwhile, the sensor acquires the material taking information of the screw and transmits the material taking information to the control system; the electric screwdriver locks the screw after material taking; meanwhile, the screwdriver acquires the locking state information of the screw and transmits the locking state information to the control system; and the control system controls the counter to count the number of screws which are electrically batched, taken and locked according to the taking information and the locking state information.
Specifically, set up material detector 2 in the fixed frock with the material looks adaptation of waiting to install the screw, the operation personnel place the material behind fixed frock, and material detector 2 can detect the information that the material targets in place to transmit this information to control system, control system resets to the default according to the information control counter that receives. The preset value can be set according to the number of the screws to be installed on the material, so that the number of the screws to be actually installed on the material is consistent with the number of the screws set by the preset value, and the screws are prevented from being locked.
The screw arraying machine is provided with a sensor connected with a control system, and the sensor collects material taking information of the screw arraying machine and transmits the material taking information to the control system in the process of picking up screws (or taking materials for the screws) by an electric screwdriver; the dotted line in fig. 2 shows the direction of the screw, that is, the screw on the screw arraying machine is picked up and installed on the material in the fixing tool by the electric screwdriver.
After the counter is reset to a preset value, manually operating the screwdriver to take materials from the screws, and transmitting material taking information to a control system by using a sensor in the screw arraying machine; after the screw is successfully taken, locking the taken screw through the electric screwdriver again; meanwhile, the electric screwdriver collects the locking state information of the screw and transmits the information to the control system; and the control system judges whether the screw is installed in place and locked according to the material taking information and the locking state information.
When the screw is successfully taken and the locking degree indicated by the locking state information meets the requirement, the control system controls the counter to be reduced by one, otherwise, the counter is unchanged. If the number of the screws actually locked in place is consistent with the preset value of the counter (the number of the screws preset by the counter), the fact that the screws of the material are installed is indicated, and the screws are locked in place according to the set torque; if the number of the screws actually locked is smaller than the preset value of the counter, the situation that the screws are not locked or cannot be locked is indicated, the screw installation fool-proofing device can automatically alarm, and the process supervision of screw installation is realized.
It should be noted that, the fool-proof device for screw installation in the embodiment of the present invention satisfies the following two conditions: (1) successfully taking the screws in the screw arraying machine by the electric screwdriver; (2) the screw locking degree of the material taking meets the requirement, and the counter can count; when a certain screw is not locked in place for one time and needs to be locked for the second time, the counter can not count, so that the data recorded by the counter can be ensured to be real and effective, and the fool-proof effect is achieved.
In other words, the electric screwdriver takes the screw, and when the electric screwdriver successfully takes the screw and the locking degree of the taken screw meets the preset torque (the locking degree of the screw meets the requirement), the control system controls the counter to be decreased by one; and the electric batch circularly takes materials until the preset value of the counter returns to zero.
For example, after a certain screw is locked and reaches the torque rated parameter, the conventional counter is adapted to once confirm the habitual confirmation of an operator, which easily causes the torque rated parameter signal of the same screw to be output twice, and the conventional counter automatically reduces two values, thereby causing data errors and failing to refer to the data. Under the same condition, the process of locking and confirming the screw again in the embodiment of the invention does not influence the counter, and ensures that the numerical value displayed by the counter is real and reliable.
In one embodiment of the invention, the screw installation fool-proofing device further comprises a main switch, a digital display and an alarm which are arranged on the machine body; the digital display is connected with the counter and is used for displaying the current counting data of the counter; the alarm is connected with the control system and used for giving an alarm prompt when the screw installation of the material is not satisfactory. Wherein, the alarm further comprises an indicator light and a buzzer; the indicator light and the buzzer are respectively used for light alarm and sound alarm, so that an operator can find problems and timely solve the problems.
The control system judges whether the screw is successfully taken and locked or not according to the taking information and the locking state information; when the number of screws which are successfully taken and locked by the electric screwdriver corresponds to the preset value of the counter, the screws of the materials are completely installed; otherwise, alarm prompting is carried out through an alarm.
In addition, the control system in the embodiment of the invention can be realized by adopting a single chip microcomputer or a control chip with a storage function, and a corresponding algorithm is stored in the control chip.
According to the screw installation fool-proofing device provided by the invention, after the screw taking action is executed and the torque or the locking of the screw is in place, the total number of the screws displayed by the counter is reduced by one, and before the next screw taking signal is triggered, even if the screw is repeatedly locked or picked up, the number of the screws displayed by the counter is not reduced, so that the disorder of the number of the screws caused by the repeated torque of one screw is avoided. In addition, when the materials after the screws are installed are taken away, the control system can generally judge the number of the screw torques in place (namely the number of the screws which are drilled and in place) after the screw taking action is executed, if the total number of the screw torques in place is different from the total number (preset value) of the screws to be drilled, the situation that the screws are drilled in a missing way or are not drilled in place is indicated, and an alarm is given to prompt an operator to check; if the total number is the same as the total number of the screws to be screwed, no alarm is given, new materials are placed into the fixed tool, and the control system controls the counter to reset to the total number of the screws to be screwed.
Corresponding to the screw installation fool-proofing device, the invention also provides a screw installation fool-proofing method, which utilizes the screw installation fool-proofing device to install screws.
Specifically, fig. 3 shows a flow of a screw installation fool-proofing method according to an embodiment of the present invention.
As shown in fig. 3, the fool-proof method for screw installation according to the embodiment of the present invention includes the following steps:
s310: and placing the material to be provided with the screw in the corresponding fixed tool, and feeding back the detected material state information to the control system by the material detector in the fixed tool.
Wherein, the material detector sets up in the fixed frock with the material looks adaptation of waiting to install the screw, and this fixed frock can be changed according to the material structure of waiting to install the screw, and the operation personnel place the material behind fixed frock, and the material detector can detect the information that the material targets in place to with this information transfer to control system, control system can reset to the default according to the information control counter that receives, the screw number that the material needs to be installed promptly.
S320: and the control system controls the corresponding counter to be reset to a preset value according to the state information.
Wherein, after control system confirms that the material is placed in fixed frock, control counter resets. The preset value is set according to the number of the screws to be installed on the material, so that the number of the screws actually installed on the material is consistent with the number of the screws set by the preset value, and the screws are prevented from being locked or not locked in place.
S330: the electric screwdriver picks up screws in the screw arraying machine, and a sensor in the screw arraying machine acquires material taking information of the screws and transmits the material taking information to the control system.
The screw arraying machine is provided with a sensor connected with the control system, and the sensor can collect material taking information of the screw arraying machine and transmit the material taking information to the control system in the process of picking up the screws through the screwdriver.
S340: and the electric screwdriver locks the screw after taking the material, acquires the locking state information of the screw and transmits the locking state information to the control system.
The screw arraying machine comprises a screw arraying machine, a screw driver, a sensor, a control system and a screw driver, wherein the screw driver is manually operated to take materials, and the sensor in the screw arraying machine transmits material taking information to the control system; after the screw is successfully taken, locking the taken screw through the electric screwdriver again; meanwhile, the electric screwdriver collects the locking state information of the screw and transmits the information to the control system; and the control system judges whether the screw is installed in place or not according to the material taking information and the locking state information and meets the requirements.
S350: and the control system controls the counter to count according to the material taking information and the locking state information.
When the electric screwdriver successfully takes the screws in the screw arraying machine and the locking degree of the taken screws meets the requirement, the counter counts by one; in other words, when the material taking information and the locking state information meet the requirements, the control system controls the counter to count by one; and the electric screwdriver circularly takes and locks the screws until the preset value of the counter returns to zero.
In a specific implementation manner of the embodiment of the invention, the screw installation fool-proofing device further comprises a switch unit, a digital display unit and an alarm unit; the digital display unit is connected with the counter and is used for displaying the current counting data of the counter; the alarm unit is connected with the control system and used for sending out an alarm prompt. Wherein, the alarm unit can further comprise an optical alarm module and an acoustic alarm module.
When the material taking information and the locking state information of all the screws picked up by the screwdriver meet the requirements, the screws of the material are mounted; otherwise, the alarm unit is used for carrying out alarm prompt.
It should be noted that in the screw installation fool-proofing device and the fool-proofing method thereof in the embodiments of the present invention, the material detector may be used to determine the taking and placing of the material, when the material after the screw installation is taken away, the material detector may trigger the control system to determine the number of the remaining screws to be installed, and when the number of the remaining screws is zero, it is determined that the screw installation of the material is completed and the installation requirement is met; when the number of the residual screws is not zero, the situation that the screws are not locked or are not locked in place is indicated, and an alarm is triggered to give an alarm; and when the next material is put into the fixed tool, the material detector can also trigger the control system to control the reset of the preset value of the counter.
According to the screw installation fool-proofing device and the fool-proofing method thereof, counting statistics can be carried out by the counter after the fact that the screws are successfully taken and the locking state meets the requirement, and the data recorded by the counter is guaranteed to be real and effective, so that the process supervision of the screw installation is realized, and the input cost of manpower and material resources for secondary repair of products is reduced; in addition, the labor intensity of operators can be reduced, and the qualification rate and the production efficiency of products are ensured.
The screw-mounting fool-proofing device and the fool-proofing method thereof according to the present invention are described above by way of example with reference to the accompanying drawings. However, it should be understood by those skilled in the art that various modifications can be made to the screw installation fool-proofing device and the fool-proofing method thereof without departing from the scope of the present invention. Therefore, the scope of the present invention should be determined by the contents of the appended claims.
Claims (10)
1. A screw installation fool-proofing device is characterized by comprising a machine body, a material detector, an electric screwdriver and a control system, wherein the material detector is led out of the machine body; wherein,
the material detector is attached in a fixed tool for placing materials and used for detecting the current state information of the materials and transmitting the current state information to the control system, and the control system controls the corresponding counter to reset to a preset value according to the state information;
the method comprises the following steps that screws to be installed are fed through a screw arraying machine, and an inductor connected with a control system is arranged in the screw arraying machine;
the electric screwdriver takes materials for the screws in the screw arraying machine; meanwhile, the sensor acquires the material taking information of the screw and transmits the material taking information to the control system;
the electric screwdriver locks the screw after material taking; meanwhile, the electric screwdriver acquires the locking state information of the screw and transmits the locking state information to the control system;
and the control system controls the counter to count the number of screws which are taken and locked by the electric screwdriver according to the taking information and the locking state information.
2. The screw-mounting fool-proofing device of claim 1,
the control system judges whether the screw is successfully taken and locked according to the taking information and the locking state information; wherein,
when the number of screws which are successfully taken and locked by the electric screwdriver corresponds to the preset value of the counter, the screws of the materials are completely installed; otherwise, alarm prompt is carried out.
3. The screw installation fool-proofing device of claim 1, further comprising a main switch, a digital display and an alarm arranged on said body; wherein,
the digital display is connected with the counter and is used for displaying the current counting data of the counter;
the alarm is connected with the control system and used for sending out an alarm prompt.
4. The screw mounting fool-proofing device of claim 3, wherein said alarm comprises an indicator light and a buzzer;
the indicator light and the buzzer are respectively used for light alarm and sound alarm.
5. The screw-mounting fool-proofing device of claim 1,
the control system is a single chip microcomputer or a control chip with a storage function.
6. A screw installation fool-proofing method, characterized in that the screw installation is carried out by using the screw installation fool-proofing device according to any one of claims 1 to 5; the method comprises the following steps:
placing materials to be provided with screws in corresponding fixed tools, and feeding back detected material state information to a control system by a material detector in the fixed tools;
the control system controls the corresponding counter to reset to a preset value according to the state information;
the electric screwdriver picks up screws in the screw arraying machine, and a sensor positioned in the screw arraying machine acquires material taking information of the screws and transmits the material taking information to the control system;
the electric screwdriver locks the screw after material taking, acquires locking state information of the screw and transmits the locking state information to the control system;
and the control system controls the counter to count according to the material taking information and the locking state information.
7. The screw installation fool-proofing method of claim 6, wherein in the process that the control system controls the counter to count according to the material taking information and the locking state information,
when the material taking information and the locking state information meet the requirements, the control system controls the counter to count by one;
and the electric screwdriver is used for circularly taking and locking the screws until the preset value of the counter returns to zero.
8. The screw installation fool-proofing method of claim 6,
when the material taking information and the locking state information of all the screws picked up by the screwdriver meet the requirements, the screws of the material are mounted; otherwise, alarm prompt is carried out.
9. The screw installation fool-proofing method of claim 6, wherein the screw installation fool-proofing device further comprises a switch unit, a digital display unit and an alarm unit; wherein,
the digital display unit is connected with the counter and is used for displaying current counting data;
the alarm unit is connected with the control system and used for sending out an alarm prompt.
10. The screw installation fool-proofing method of claim 9,
the alarm unit comprises an optical alarm module and an acoustic alarm module.
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| CN201610855659.4A CN106271578B (en) | 2016-09-27 | 2016-09-27 | Screw installs anti-misoperation device and its foolproof method |
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| CN201610855659.4A CN106271578B (en) | 2016-09-27 | 2016-09-27 | Screw installs anti-misoperation device and its foolproof method |
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| CN106271578B CN106271578B (en) | 2019-07-05 |
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| CN109813925A (en) * | 2019-02-19 | 2019-05-28 | 厦门盈趣科技股份有限公司 | The method and its hand of a kind of electric screwdriver lock screw quality inspection wear equipment |
| CN110125638A (en) * | 2019-06-03 | 2019-08-16 | 格力电器（武汉）有限公司 | Method and tool for element installation detection |
| CN111070162A (en) * | 2020-01-07 | 2020-04-28 | 英华利汽车模具系统（深圳）有限公司 | Screw locking machine with torque mistake proofing and screw leakage prevention functions |
| CN112621191A (en) * | 2019-10-09 | 2021-04-09 | 鸿富锦精密电子(郑州)有限公司 | Intelligent fool-proof device for locking screw |
| CN113305527A (en) * | 2021-05-20 | 2021-08-27 | 山东英信计算机技术有限公司 | Detection method for server production screw lock with missing lock |
| CN114669988A (en) * | 2022-05-07 | 2022-06-28 | 浙江正泰电器股份有限公司 | Low-voltage electrical apparatus production line |
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