CN106270688B - A kind of commutator carbon plane automatic slot milling machine - Google Patents
A kind of commutator carbon plane automatic slot milling machine Download PDFInfo
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- CN106270688B CN106270688B CN201610791296.2A CN201610791296A CN106270688B CN 106270688 B CN106270688 B CN 106270688B CN 201610791296 A CN201610791296 A CN 201610791296A CN 106270688 B CN106270688 B CN 106270688B
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- cylinder
- servo
- sliding panel
- table top
- milling machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/28—Grooving workpieces
- B23C3/30—Milling straight grooves, e.g. keyways
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The present invention relates to a kind of commutator carbon plane automatic slot milling machines, including table top, sliding rail and driving motor, lateral arrangement has sliding rail on table top, it is disposed with sliding panel on the sliding rail, one end horizontal connection of the sliding panel has shifting material cylinder, rotary cylinder is installed on the table top of the other end, the upper end of the rotary cylinder is equipped with elevation and subsidence mechanical mobile phone structure, sliding panel upper horizontal is slidably fitted with servo-drive pedestal, the upper end of the servo-drive pedestal is equipped with servo indexing axle clamp cylinder, servo-drive pedestal has feed cylinder with material cylinder homonymy horizontal connection is moved, the side of sliding panel is equipped with driving motor, one end of the driving motor is equipped with the cutting sheet above servo-drive pedestal, the other side of the sliding panel is equipped with material path, the lower end of the material path is equipped with feed mechanism.The present invention has the function of self-feeding, cutting, blanking, and high degree of automation, using closed loop stepper motor, indexing rotation is accurate, greatly improves machining accuracy, improves production efficiency.
Description
Technical field
The present invention relates to commutator processing equipment fields, more particularly to a kind of commutator carbon plane automatic slot milling machine.
Background technology
Commutator is essential component in motor, and there are many type, and big ting model is also different, and each commutator exists
It is mostly manually to pick and place workpiece that the groove milling on carbon plane, present groove milling equipment are required for when processing, is manually operated
Indexing rotation, processing efficiency is low, and the precision position of groove milling is susceptible to deviation, influences the quality of product, causes waste product.
Invention content
Technical problem to be solved by the invention is to provide a kind of commutator carbon plane automatic slot milling machines, have and send automatically
Material is cut, the function of blanking, high degree of automation, and using closed loop stepper motor, indexing rotation is accurate, and it is smart to greatly improve processing
Degree improves production efficiency.
The technical solution adopted by the present invention to solve the technical problems is：It is proposed a kind of commutator carbon plane slotting
Machine, including table top, sliding rail and driving motor, lateral arrangement has sliding rail on the table top, and sliding panel is disposed on the sliding rail, should
One end horizontal connection of sliding panel has shifting material cylinder, is equipped with rotary cylinder on the table top of the other end, the upper end of the rotary cylinder
Elevation and subsidence mechanical mobile phone structure is installed, the sliding panel upper horizontal is slidably fitted with servo-drive pedestal, the servo-drive base
The upper end of seat is equipped with servo indexing axle clamp cylinder, and the servo-drive pedestal has feed gas with material cylinder homonymy horizontal connection is moved
The side of cylinder, the sliding panel is equipped with driving motor, and one end of the driving motor is equipped on servo-drive pedestal
The cutting sheet of side, the other side of the sliding panel are equipped with material path, and the lower end of the material path is equipped with feed mechanism.
As a supplement to the technical solution of the present invention, the material path be arranged side by side by two pieces of risers and
At.
Further, the feed mechanism includes being mounted on the delivery sheet of material path lower end and being connected to delivery sheet one end
Feeding cylinder, the extension bar of the feeding cylinder are connected with the feeding push plate on the upside of delivery sheet, the other end cloth of the delivery sheet
It is equipped with the locating slot to match with product.
Further, the elevation and subsidence mechanical mobile phone structure includes the pedestal and lifter plate being mounted on rotary cylinder, described
Pedestal upper end both sides it is vertically symmetrical guide rod is installed, the lifter plate is sleeved on two guide rods, the guide rod it is upper
End is equipped with top plate, and top plate upper end is vertically-mounted lifting cylinder for this, and the lower end extension bar of the lifting cylinder is connected with lifter plate,
It is cased with resetting spring on the guide rod, clamping limb is extended with to both sides are oblique on the lifter plate, the clamping limb
Product clamping head is installed on the downside of free end.
Further, the described servo indexing axle clamp cylinder includes cylindricality cylinder body and cross slider, the cylindricality cylinder body it is upper
End in emitting shape has been evenly arranged several cross sliders, is equipped on the cross slider and matches with the copper sheet hook part of commutator
Fixture block.
Further, the table top is located at the side of elevation and subsidence mechanical mobile phone structure and is equipped with receiver.
Further, it is also equipped with human-machine operation control panel on the table top.
Advantageous effect：The present invention relates to a kind of commutator carbon plane automatic slot milling machines, have self-feeding, cutting, blanking
Function, high degree of automation, use closed loop stepper motor indexing, every revolution decline to origin eliminate cumulative errors, and
Blade motor, which uses brshless DC motor, makes that small, torque is big, rotating speed is high, knife consumption is few, uses small and exquisite manipulator and sets
Meter, especially index mandrel component should index again firmly grasp product be processed, be ingenious, do not buy large volume
Rotating chuck.
Description of the drawings
Fig. 1 is the three-dimensional structure diagram of the present invention；
Fig. 2 is the amplification assumption diagram of feed mechanism of the present invention；
Fig. 3 is the amplification assumption diagram of elevation and subsidence mechanical mobile phone structure of the present invention；
Fig. 4 is the amplification assumption diagram of servo indexing axle clamp cylinder of the present invention；
Fig. 5 is the structure chart before the corresponding product processing of the present invention；
Fig. 6 is the structure chart after the corresponding product processing of the present invention.
Diagram：1. table top；2. feed mechanism；3. feed cylinder；4. servo-drive pedestal；5. human-machine operation control panel；
6. cutting sheet；7. driving motor；8, servo indexes axle clamp cylinder；9, receiver；10, elevation and subsidence mechanical mobile phone structure；11, rotary cylinder；
12, sliding rail；13, sliding panel；14, delivery sheet；15, feeding push plate；16, feeding cylinder；17, riser；18, lifter plate；19, it rises
Sending down abnormally ascending cylinder；20, pedestal；21, top plate；22, clamping limb；23, product clamping head；24, guide rod；25, cross slider；26, cylindricality cylinder
Body；27, fixture block；28, material cylinder is moved；29, material path.
Specific implementation mode
Present invention will be further explained below with reference to specific examples.It should be understood that these embodiments are merely to illustrate the present invention
Rather than it limits the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, people in the art
Member can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited
Range.
As shown in Figs 1-4, embodiments of the present invention are related to a kind of commutator carbon plane automatic slot milling machine, including table top 1,
Sliding rail 12 and driving motor 7, lateral arrangement has sliding rail 12 on the table top 1, is disposed with sliding panel 13 on the sliding rail 12, the cunning
One end horizontal connection of movable plate 13 has shifting material cylinder 28, is equipped with rotary cylinder 11 on the table top 1 of the other end, the rotary cylinder 11
Upper end elevation and subsidence mechanical mobile phone structure 10 is installed, 13 upper horizontal of sliding panel is slidably fitted with servo-drive pedestal 4, should
The upper end of servo-drive pedestal 4 is equipped with servo indexing axle clamp cylinder 8, the servo-drive pedestal 4 and shifting material 28 homonymy of cylinder
Horizontal connection has feed cylinder 3, the side of the sliding panel 13 to be equipped with driving motor 7, one end installation of the driving motor 7
There is the cutting sheet 6 positioned at 4 top of servo-drive pedestal, the other side of the sliding panel 13 is equipped with material path 29, under the material path 29
End is equipped with feed mechanism 2.
As a kind of embodiment of the present invention, when use, the carbon plane of commutator is sequentially overlapped upward and is placed on
In material path 29, then the product in material path 29 is released from the bottom of material path 29 by feed mechanism 2, elevation and subsidence mechanical mobile phone structure
Product is got hold of to be put on servo indexing axle clamp cylinder 8 and is clamped by 10, and then feed cylinder 3 acts, and pushes 4 He of servo-drive pedestal
Servo indexes axle clamp cylinder 8 and is moved to the direction of cutting sheet, is cut to the carbon plane of commutator by cutting sheet, then servo
It indexes axle clamp cylinder 8 and rotates an angle, servo indexing axle clamp cylinder 8 is moved to cutting sheet, cut again, cutting is several again
After secondary, the product machined is removed discharging by elevation and subsidence mechanical mobile phone structure 10, by next product while removing discharging
It is placed on servo indexing axle clamp cylinder 8.
Moving material cylinder 28 can push sliding panel 13 into line slip, realize and adjust.
As a supplement to the technical solution of the present invention, the material path 29 by two pieces of risers 17 and is arranged
It sets, facilitates placement product, be also convenient for the quantity of observation product.
Further, the feed mechanism 2 includes being mounted on the delivery sheet 14 of 29 lower end of material path and being connected to delivery sheet
The extension bar of the feeding cylinder 16 of 14 one end, the feeding cylinder 16 is connected with the feeding push plate 15 of 14 upside of delivery sheet, described
The other end of delivery sheet 14 is disposed with the locating slot to match with product, pushes feeding push plate 15 that can will expect by feeding cylinder 16
Product in road 29 is released from lower end, is slided into locating slot along delivery sheet 14, and easy of rise manipulator mechanism 10 captures.
Further, the elevation and subsidence mechanical mobile phone structure 10 includes the pedestal 20 being mounted on rotary cylinder 11 and lifting
Plate 18, the upper end both sides of the pedestal 20 are vertically symmetrical to be equipped with guide rod 24, and the lifter plate 18 is sleeved on two guide rods 24
On, the upper end of the guide rod 24 is equipped with top plate 21, and 21 upper end of top plate is vertically-mounted lifting cylinder 19 for this, the lifting air
The lower end extension bar of cylinder 19 is connected with lifter plate 18, is cased with resetting spring on the guide rod 24, on the lifter plate 18 to
Both sides are oblique to be extended with clamping limb 22, and product clamping head 23 is equipped on the downside of the free end of the clamping limb 22.
Rotary cylinder 11 can drive elevation and subsidence mechanical mobile phone structure 10 to rotate, and lifting cylinder 19 can drive lifter plate 18 to carry out
Pickup and part is put, the product clamping head 23 installed on two clamping limbs 22 can carry out fast clamp, two product clips to product
It holds first 23 and works at the same time and may be implemented to load onto next product while pickup discharging, greatly improve work efficiency.
Further, servo indexing axle clamp cylinder 8 includes cylindricality cylinder body 26 and cross slider 25, the cylindricality cylinder body
26 upper end has been evenly arranged several cross sliders 25 in emitting shape, and the copper with commutator is equipped on the cross slider 25
The fixture block 27 that piece hook part matches is combined servo dividing spindle together with folder cylinder, small, does not have to bigger index dial again
Installs fixture, it is very useful.
Cross slider 25 can be slided along the radial direction of cylindricality cylinder body 26, and fixture block 27 can hook the copper sheet on commutator
Portion is blocked, and positioning is facilitated to clamp.
Further, the table top 1 is located at the side of elevation and subsidence mechanical mobile phone structure 10 and is equipped with receiver 9, facilitates pickup
Discharging.
Further, it is also equipped with human-machine operation control panel 5 on the table top 1, the ginseng of device operation can be set
Number and time.
The present invention has the function of that self-feeding, cutting, blanking, high degree of automation use closed loop stepper motor point
Degree, every revolution is declined eliminates cumulative errors to origin, and blade motor uses brshless DC motor makes small, torque
Greatly, rotating speed is high, knife consumption is few, uses small and exquisite manipulator design, and especially indexing mandrel component should index promptly produces again
Product are processed, and are ingenious, are not bought the rotating chuck of large volume.
Claims (7)
1. a kind of commutator carbon plane automatic slot milling machine, including table top (1), sliding rail (12) and driving motor (7), feature exists
In lateral arrangement has sliding rail (12) on the table top (1), and sliding panel (13), the sliding panel are disposed on the sliding rail (12)
(13) one end horizontal connection has shifting material cylinder (28), and rotary cylinder (11), the rotary pneumatic are equipped on the table top (1) of the other end
The upper end of cylinder (11) is equipped with elevation and subsidence mechanical mobile phone structure (10), and the sliding panel (13) upper horizontal is slidably fitted with servo drive
The upper end of moving base (4), the servo-drive pedestal (4) is equipped with servo indexing axle clamp cylinder (8), the servo-drive pedestal
(4) there are feed cylinder (3), the side of the sliding panel (13) that driving electricity is installed with shifting material cylinder (28) homonymy horizontal connection
Machine (7), one end of the driving motor (7) are equipped with the cutting sheet above servo-drive pedestal (4), the sliding panel (13)
The other side is equipped with material path (29), and the lower end of the material path (29) is equipped with feed mechanism (2).
2. commutator carbon plane automatic slot milling machine according to claim 1, it is characterised in that：The material path (29) is by two
Block riser (17) is arranged side by side.
3. commutator carbon plane automatic slot milling machine according to claim 2, it is characterised in that：The feed mechanism (2)
Including being mounted on the delivery sheet (14) of material path (29) lower end and being connected to the feeding cylinder (16) of delivery sheet (14) one end, the feeding
The extension bar of cylinder (16) is connected with the feeding push plate (15) on the upside of delivery sheet (14), the other end cloth of the delivery sheet (14)
It is equipped with the locating slot to match with product.
4. commutator carbon plane automatic slot milling machine according to claim 1, it is characterised in that：The elevation and subsidence mechanical mobile phone
Structure (10) includes the pedestal (20) being mounted on rotary cylinder (11) and lifter plate (18), the upper end both sides of the pedestal (20)
Vertically symmetrical to be equipped with guide rod (24), the lifter plate (18) is sleeved on two guide rods (24), the guide rod (24) it is upper
End is equipped with top plate (21), and top plate (21) upper end is vertically-mounted lifting cylinder (19) for this, and the lower end of the lifting cylinder (19) is stretched
Rod is connected with lifter plate (18), is cased with resetting spring on the guide rod (24), to two skew backs on the lifter plate (18)
To clamping limb (22) is extended with, product clamping head (23) is installed on the downside of the free end of the clamping limb (22).
5. commutator carbon plane automatic slot milling machine according to claim 1, it is characterised in that：The servo indexes axle clamp
Cylinder (8) includes cylindricality cylinder body (26) and cross slider (25), and the upper end of the cylindricality cylinder body (26) has been evenly arranged in emitting shape
Several cross sliders (25) are equipped with the fixture block (27) to match with the copper sheet hook part of commutator on the cross slider (25).
6. commutator carbon plane automatic slot milling machine according to claim 1, it is characterised in that：The table top (1) is located at
The side of elevation and subsidence mechanical mobile phone structure (10) is equipped with receiver (9).
7. commutator carbon plane automatic slot milling machine according to claim 1, it is characterised in that：On the table top (1) also
Human-machine operation control panel (5) is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610791296.2A CN106270688B (en) | 2016-08-31 | 2016-08-31 | A kind of commutator carbon plane automatic slot milling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610791296.2A CN106270688B (en) | 2016-08-31 | 2016-08-31 | A kind of commutator carbon plane automatic slot milling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106270688A CN106270688A (en) | 2017-01-04 |
| CN106270688B true CN106270688B (en) | 2018-08-31 |
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ID=57673413
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610791296.2A Active CN106270688B (en) | 2016-08-31 | 2016-08-31 | A kind of commutator carbon plane automatic slot milling machine |
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| CN (1) | CN106270688B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114734080B (en) * | 2021-11-05 | 2024-01-12 | 江苏愿景宏科技有限公司 | Automatic slot milling machine for preparing carbon commutator |
| CN117245428B (en) * | 2023-11-20 | 2024-02-06 | 宁波胜克换向器有限公司 | Automatic grooving machine for planar commutator and use method thereof |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3209214A1 (en) * | 1982-03-13 | 1983-09-15 | Bernhard 6259 Brechen Eisenbach | Drilling and milling apparatus |
| CN201685131U (en) * | 2010-05-10 | 2010-12-29 | 浙江聚利电动工具有限公司 | Feeding clamping device of commutator slot milling machine |
| CN102139380A (en) * | 2011-03-31 | 2011-08-03 | 温州科奇比威自动化设备有限公司 | Double-shaft and double-milling cutter tool rest mechanism for slot milling machine of reverser |
| CN202840212U (en) * | 2012-10-21 | 2013-03-27 | 滁州市荣德电子科技有限公司 | Motor rotor reverser milling groove workbench |
| CN104439455B (en) * | 2013-09-25 | 2017-08-04 | 无锡新力电器有限公司 | A kind of parallel slotter |
| CN105522208A (en) * | 2014-09-30 | 2016-04-27 | 宁波胜克换向器有限公司 | Mini-sized vertical slot milling machine |
| CN104842167B (en) * | 2015-04-23 | 2017-05-10 | 瑞安市博宇电器有限公司 | Full-automatic commutator production equipment |
| CN104816029B (en) * | 2015-04-23 | 2017-10-17 | 瑞安市博宇电器有限公司 | Full automatic commutator slotter |
| CN206065505U (en) * | 2016-08-31 | 2017-04-05 | 宁波胜克换向器有限公司 | A kind of diverter carbon plane automatic slot milling machine |
-
2016
- 2016-08-31 CN CN201610791296.2A patent/CN106270688B/en active Active
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| CN106270688A (en) | 2017-01-04 |
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