CN106270453A - A kind of processing method of multi-level flange - Google Patents
A kind of processing method of multi-level flange Download PDFInfo
- Publication number
- CN106270453A CN106270453A CN201610703047.3A CN201610703047A CN106270453A CN 106270453 A CN106270453 A CN 106270453A CN 201610703047 A CN201610703047 A CN 201610703047A CN 106270453 A CN106270453 A CN 106270453A
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- China
- Prior art keywords
- mould
- flange
- poured
- processing method
- liquid
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electroplating Methods And Accessories (AREA)
- Coating With Molten Metal (AREA)
Abstract
The processing method that the present invention relates to a kind of multi-level flange, it is characterised in that include first step heating and melting raw material: poured into by raw material in heater, be then heated to it and be melted into liquid；Second step is poured into a mould: will be melted among the material injecting mould part of liquid, occupies the 1/3 1/5 of mould；3rd step die casting: carry out extruded to the liquid charging stock among mould, discharges gas therein, increases compactness；4th step cooling: the liquid in mould is cooled to 250 400 degree；5th step is poured into a mould again: is injected among mould part by the liquid charging stock melted, occupies the 2/3 2/5 of mould；6th step repetitive operation the 3rd step is lowered the temperature, the 4th step is again poured into a mould and the 5th step is poured into a mould again, until being filled by mould full；The flange demoulding is cooled down by the 7th step；8th step polishing flange body is to smooth, smooth；9th step is zinc-plated.The present invention uses multilayered structure, thus overall structure will be made impaired because of the impaired of a level, thus increase the service life of flange.
Description
Technical field
The present invention relates to a kind of flange, a kind of anti-fracture flange production method.
Background technology
Existing flange is typically all and uses rustless steel or carbon steel material, if flange occurs fracture etc. than relatively thin being easy for
Situation, and behind the high generation crack of existing flange hardness, may result in overall disconnection, such flange cannot be used again, cause wave
Take.
Summary of the invention
For not enough present on prior art, the present invention provides the processing method of a kind of multi-level flange.
To achieve these goals, the present invention is to realize by the following technical solutions:
The processing method of a kind of multi-level flange, it is characterised in that comprise the following steps:
First step heating and melting raw material: poured into by raw material in heater, is then heated to it and is melted into liquid；
Second step is poured into a mould: will be melted among the material injecting mould part of liquid, occupies the 1/3-1/5 of mould；
3rd step die casting: carry out extruded to the liquid charging stock among mould, discharges gas therein, increases compactness；
4th step cooling: the liquid in mould is cooled to 250-400 degree；
5th step is poured into a mould again: is injected among mould part by the liquid charging stock melted, occupies the 2/3-2/5 of mould；
6th step repeats the 3rd step, the 4th step and the 5th step: the cooling of repetitive operation the 3rd step, the 4th step are poured into a mould and the 5th step again
Again pour into a mould, until mould being filled full；
7th step cooling: the flange demoulding after molding is cooled down；
8th step polishing: again flange is polishing to smooth, smooth after flange body cooling；
9th step is zinc-plated: carry out zinc-plated to the flange after polishing.
The processing method of aforesaid a kind of multi-level flange, it is characterised in that described die horizontal is placed.
The processing method of aforesaid a kind of multi-level flange, it is characterised in that the thickness of described second step cast is identical.
The processing method of aforesaid a kind of multi-level flange, it is characterised in that described 4th step is cooled to 350 degree.
The processing method of aforesaid a kind of multi-level flange, it is characterised in that described 7th step cooling is to be cooled down by flange
To less than 60 degree.
The processing method of aforesaid a kind of multi-level flange, it is characterised in that described 8th step zinc-plated employing electrogalvanizing.
By technique scheme, the invention has the beneficial effects as follows: the present invention uses multilayered structure, thus will not be because of
It is that the impaired of a level makes overall structure impaired, thus increases the service life of flange.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, below in conjunction with
Detailed description of the invention, is expanded on further the present invention.
The processing method of a kind of multi-level flange, it is characterised in that comprise the following steps:
First step heating and melting raw material: poured into by raw material in heater, is then heated to it and is melted into liquid；
Second step is poured into a mould: will be melted among the material injecting mould part of liquid, occupies the 1/3-1/5 of mould；
3rd step die casting: carry out extruded to the liquid charging stock among mould, discharges gas therein, increases compactness；
4th step cooling: the liquid in mould is cooled to 250-400 degree；
5th step is poured into a mould again: is injected among mould part by the liquid charging stock melted, occupies the 2/3-2/5 of mould；
6th step repeats the 3rd step, the 4th step and the 5th step: the cooling of repetitive operation the 3rd step, the 4th step are poured into a mould and the 5th step again
Again pour into a mould, until mould being filled full；
7th step cooling: the flange demoulding after molding is cooled down；
8th step polishing: again flange is polishing to smooth, smooth after flange body cooling；
9th step is zinc-plated: carry out zinc-plated to the flange after polishing.
Above-mentioned die horizontal is placed, and the thickness of described second step cast is identical, and described 4th step is cooled to 350 degree, described
7th step cooling is that flange is cooled to less than 60 degree, described 8th step zinc-plated employing electrogalvanizing.
The present invention uses multilayered structure, thus overall structure will be made impaired because of the impaired of a level,
Thus increase the service life of flange.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.The technology of the industry
Personnel, it should be appreciated that the present invention is not restricted to the described embodiments, simply illustrating this described in above-described embodiment and description
The principle of invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, and these become
Change and improvement both falls within scope of the claimed invention.Claimed scope by appending claims and
Equivalent defines.
Claims (6)
1. the processing method of a multi-level flange, it is characterised in that comprise the following steps:
First step heating and melting raw material: poured into by raw material in heater, is then heated to it and is melted into liquid；
Second step is poured into a mould: will be melted among the material injecting mould part of liquid, occupies the 1/3-1/5 of mould；
3rd step die casting: carry out extruded to the liquid charging stock among mould, discharges gas therein, increases compactness；
4th step cooling: the liquid in mould is cooled to 250-400 degree；
5th step is poured into a mould again: is injected among mould part by the liquid charging stock melted, occupies the 2/3-2/5 of mould；
6th step repeats the 3rd step, the 4th step and the 5th step: the cooling of repetitive operation the 3rd step, the 4th step are poured into a mould and the 5th step again
Again pour into a mould, until mould being filled full；
7th step cooling: the flange demoulding after molding is cooled down；
8th step polishing: again flange is polishing to smooth, smooth after flange body cooling；
9th step is zinc-plated: carry out zinc-plated to the flange after polishing.
The processing method of a kind of multi-level flange the most according to claim 1, it is characterised in that described die horizontal is put
Put.
The processing method of a kind of multi-level flange the most according to claim 1, it is characterised in that the cast of described second step
Thickness is identical.
The processing method of a kind of multi-level flange the most according to claim 1, it is characterised in that described 4th step is cooled to
350 degree.
The processing method of a kind of multi-level flange the most according to claim 1, it is characterised in that described 7th step cooling is
Flange is cooled to less than 60 degree.
The processing method of a kind of multi-level flange the most according to claim 1, it is characterised in that described 8th step is zinc-plated adopts
Use electrogalvanizing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610703047.3A CN106270453A (en) | 2016-08-23 | 2016-08-23 | A kind of processing method of multi-level flange |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610703047.3A CN106270453A (en) | 2016-08-23 | 2016-08-23 | A kind of processing method of multi-level flange |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106270453A true CN106270453A (en) | 2017-01-04 |
Family
ID=57662110
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610703047.3A Pending CN106270453A (en) | 2016-08-23 | 2016-08-23 | A kind of processing method of multi-level flange |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106270453A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111318670A (en) * | 2020-03-30 | 2020-06-23 | 青岛武晓制管有限公司 | Die-casting forming device of flange production usefulness |
| CN111889966A (en) * | 2020-07-07 | 2020-11-06 | 山东天原管业股份有限公司 | Method for processing flange for water pump |
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| US3998365A (en) * | 1974-07-10 | 1976-12-21 | Otto Junker Gmbh | Method and arrangement for dispensing quantities of molten metal by pneumatic pressure |
| JPS5647251A (en) * | 1979-09-25 | 1981-04-28 | Nissan Motor Co Ltd | Two-stage injection die-casting device |
| US20030141032A1 (en) * | 2000-02-25 | 2003-07-31 | Singer Robert F | Method for producing a composite structure with a foamed metal core |
| JP2005152934A (en) * | 2003-11-25 | 2005-06-16 | Toyota Industries Corp | Die casting method and die casting apparatus |
| DE102005019961A1 (en) * | 2005-04-29 | 2006-11-02 | Audi Ag | Production of cast parts in compound gas used in automobile production, e.g. for production of cylinder crankcases, comprises removal core medium in second casting process into cooling vessel in pressure casting machine |
| CN1923410A (en) * | 2006-09-01 | 2007-03-07 | 石家庄中煤装备制造有限公司 | Manufacturing technique of double-flange spheroidal graphite cast-iron pipe |
| KR20080095037A (en) * | 2007-04-23 | 2008-10-28 | 에이씨케이주식회사 | Multi-layered casting machine and vacuum and pressure casting(vnpc) method using thereof |
| DE102008017979A1 (en) * | 2008-04-09 | 2008-11-20 | Daimler Ag | Manufacturing composite component e.g. supporting frame structure of motor vehicle, comprises inserting an insert-part into interior of components manufactured as extruded profile section, and then casting the components in area-wise manner |
| CN101875090A (en) * | 2010-07-16 | 2010-11-03 | 吴江市液铸液压件铸造有限公司 | Flange casting production process |
| CN103736973A (en) * | 2013-12-05 | 2014-04-23 | 天水星火机床有限责任公司 | Method for pouring gear |
| CN103862024A (en) * | 2012-12-17 | 2014-06-18 | 中国兵器工业第五二研究所 | Aluminum-aluminum composite piston and preparation method thereof |
| CN105458226A (en) * | 2015-11-20 | 2016-04-06 | 平顶山市圣康炊具有限公司 | Casting technology of composite cast iron stir pan |
-
2016
- 2016-08-23 CN CN201610703047.3A patent/CN106270453A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3998365A (en) * | 1974-07-10 | 1976-12-21 | Otto Junker Gmbh | Method and arrangement for dispensing quantities of molten metal by pneumatic pressure |
| JPS5647251A (en) * | 1979-09-25 | 1981-04-28 | Nissan Motor Co Ltd | Two-stage injection die-casting device |
| US20030141032A1 (en) * | 2000-02-25 | 2003-07-31 | Singer Robert F | Method for producing a composite structure with a foamed metal core |
| JP2005152934A (en) * | 2003-11-25 | 2005-06-16 | Toyota Industries Corp | Die casting method and die casting apparatus |
| DE102005019961A1 (en) * | 2005-04-29 | 2006-11-02 | Audi Ag | Production of cast parts in compound gas used in automobile production, e.g. for production of cylinder crankcases, comprises removal core medium in second casting process into cooling vessel in pressure casting machine |
| CN1923410A (en) * | 2006-09-01 | 2007-03-07 | 石家庄中煤装备制造有限公司 | Manufacturing technique of double-flange spheroidal graphite cast-iron pipe |
| KR20080095037A (en) * | 2007-04-23 | 2008-10-28 | 에이씨케이주식회사 | Multi-layered casting machine and vacuum and pressure casting(vnpc) method using thereof |
| DE102008017979A1 (en) * | 2008-04-09 | 2008-11-20 | Daimler Ag | Manufacturing composite component e.g. supporting frame structure of motor vehicle, comprises inserting an insert-part into interior of components manufactured as extruded profile section, and then casting the components in area-wise manner |
| CN101875090A (en) * | 2010-07-16 | 2010-11-03 | 吴江市液铸液压件铸造有限公司 | Flange casting production process |
| CN103862024A (en) * | 2012-12-17 | 2014-06-18 | 中国兵器工业第五二研究所 | Aluminum-aluminum composite piston and preparation method thereof |
| CN103736973A (en) * | 2013-12-05 | 2014-04-23 | 天水星火机床有限责任公司 | Method for pouring gear |
| CN105458226A (en) * | 2015-11-20 | 2016-04-06 | 平顶山市圣康炊具有限公司 | Casting technology of composite cast iron stir pan |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111318670A (en) * | 2020-03-30 | 2020-06-23 | 青岛武晓制管有限公司 | Die-casting forming device of flange production usefulness |
| CN111889966A (en) * | 2020-07-07 | 2020-11-06 | 山东天原管业股份有限公司 | Method for processing flange for water pump |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170104 |