CN106270276A - Centrifugal wind wheel blade manufacture method and diel thereof - Google Patents

Centrifugal wind wheel blade manufacture method and diel thereof Download PDF

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Publication number
CN106270276A
CN106270276A CN201610796000.6A CN201610796000A CN106270276A CN 106270276 A CN106270276 A CN 106270276A CN 201610796000 A CN201610796000 A CN 201610796000A CN 106270276 A CN106270276 A CN 106270276A
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China
Prior art keywords
die
blade
shearing
punching press
cut
Prior art date
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Granted
Application number
CN201610796000.6A
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Chinese (zh)
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CN106270276B (en
Inventor
徐孝红
吕章钦
丁新法
施建栋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG XINGCHANG FAN CO Ltd
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ZHEJIANG XINGCHANG FAN CO Ltd
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Priority to CN201610796000.6A priority Critical patent/CN106270276B/en
Publication of CN106270276A publication Critical patent/CN106270276A/en
Application granted granted Critical
Publication of CN106270276B publication Critical patent/CN106270276B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/78Making other particular articles propeller blades; turbine blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/001Shaping combined with punching, e.g. stamping and perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/08Dies with different parts for several steps in a process

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Punching Or Piercing (AREA)

Abstract

nullCentrifugal wind wheel blade manufacture method and diel thereof,Belong to centrifugal wind wheel technical field,Use the banding coiled material that width is close with length of blade,Banding coiled material passes through winding up roller feeding between part of the upper die and part of the lower die,Die cavity corresponding to multiple continuous station that this mould set arranges along the direct of travel of coiled material is in a mould,During the one stroke of the downward punching press in part of the upper die,Die-cut horizontal technique limited impression can be completed simultaneously、Punching process correcting hole、Die-cut blade two ends portion、Die-cut blade、Punching press blade two ends head is bent into V-arrangement、Punching press blade two ends head is bent into Z-shaped、Punching press blade bent is that R water conservancy diversion arc and blade two ends head are rolled over 90 degree along refluence arc punching press and made card base molding and blade punching fall and the operation of waste material cut-out,Before treating the second time stroke of the downward punching press in part of the upper die, winding up roller is by banding coiled material feeding one segment distance,Distance between this segment distance and two stations is equal.The present invention substantially increases efficiency and machining accuracy.

Description

Centrifugal wind wheel blade manufacture method and diel thereof
Technical field
The invention belongs to centrifugal wind wheel technical field, especially with a kind of centrifugal wind wheel blade manufacture method and diel thereof Relevant.
Background technology
Centrifugal wind wheel is by driven by motor blade high speed rotating, and blade drives air high speed rotating, air high-speed rotary again Can produce centrifugal force when turning, air moves from the center of wind wheel to marginal portion under the influence of centrifugal force.Prior art from Each blade of heart-wind syndrome wheel is uniformly distributed along wind wheel circumferential direction, and blade is the strip plates of uniform thickness, and the two ends of blade set Putting the air inlet ring riveting of card base and blade two ends, when centrifugal wind wheel fan blade rotates, the air-flow on blade can be along the ventilation blower diameter of axle To motion.Raw material, when manufacturing blade, is the most first die-cut into the lamellar body similar with length of blade by prior art, then by punching Press carries out punch forming to two ends card base and the blade of blade, needs to complete through multiple working procedure, and every procedure is the most right Answering a molding to have so that mould handling is cumbersome, affect the molding concordance of blade, working (machining) efficiency is relatively low.
Summary of the invention
The purpose of the present invention is intended to overcome that the blade forming operation of existing centrifugal wind wheel is various, mould handling trouble, impact The defect of precision, it is provided that a kind of centrifugal wind wheel vane manufacturing mould that die cavity corresponding for multiple working procedure is integrated in a mould and The processing method using this mould.
To this end, the present invention is by the following technical solutions: centrifugal wind wheel blade manufacture method, it is characterized in that, use width with The banding coiled material that length of blade is close, banding coiled material by winding up roller feeding between part of the upper die and part of the lower die, this mould collection Close die cavity corresponding to multiple continuous station that the direct of travel along coiled material arranges in a mould, once going of the downward punching press in part of the upper die During journey, die-cut horizontal technique limited impression, punching process correcting hole, die-cut blade two ends portion, punching can be completed simultaneously Cut blade, punching press blade two ends head is bent into V-arrangement, to be bent into Z-shaped, punching press blade bent be that R leads to punching press blade two ends head Stream arc and blade two ends head along refluence arc punching press roll over 90 degree make card base molding and blade punching fall and waste material cut-out Operation, treat before the second time stroke of the downward punching press in part of the upper die winding up roller by banding coiled material feeding one segment distance, this segment distance with Distance between two stations is equal.
Centrifugal wind wheel blade diel, including part of the upper die, part of the lower die and guiding mechanism, is characterized in that, described Part of the upper die includes upper bolster and is set in turn in the upper padding plate below described upper bolster, upper mold and stripper, and upper mold includes Template and the first shearing upper slitter being set in turn on lower bolster lower surface, correcting hole drift, the second shearing upper slitter, the 3rd shearing Upper slitter, the first forming convax mould, the second forming convax mould, the 3rd forming convax mould and the 4th shear upper slitter;Described part of the lower die includes Die shoe and be installed on the lower bolster above die shoe and lower mold successively, lower mold includes lower bolster and is set in turn in described underlay The first lower cutter of shearing of plate lower surface, the punching of correcting hole, second shear lower cutter, the 3rd shear lower cutter, the first molding concave die, second Molding concave die, the 3rd molding concave die and the 4th shear lower cutter, and described first is sheared in upper slitter, correcting hole drift, the second shearing Cutter, the 3rd shearing upper slitter, the first forming convax mould, the second forming convax mould, the 3rd forming convax mould and the 4th are sheared upper slitter and are both passed through institute Stating stripper, the first described shearing upper slitter is sheared lower cutter with described first and is correspondingly formed the die-cut station of technique limited impression, Described correcting hole drift and described correcting hole punching are correspondingly formed the die-cut station in correcting hole, the second described shearing upper slitter with The lower cutter of the second described shearing is correspondingly formed the die-cut station of leaf head, and the 3rd described shearing upper slitter is sheared with the described the 3rd Lower cutter is correspondingly formed the die-cut station of blade, and the first described forming convax mould and the first described molding concave die are correspondingly formed head V Shape shaping station, the second described forming convax mould and the second described recessed film of molding are correspondingly formed the Z-shaped shaping station of head, described The 3rd forming convax mould and the 3rd described molding concave die be correspondingly formed head card base molding and blade R shape shaping station, institute The 4th shearing upper slitter stated is correspondingly formed blade up and down with the described the 4th lower cutter of shearing and rushes station, and described guiding mechanism includes Guide pin bushing and the guide pillar coordinated with guide pin bushing, described guide pin bushing is fixing with upper bolster to be connected, and described guide pillar is fixing with die shoe to be connected.
As technique scheme being supplemented and perfect, present invention additionally comprises techniques below feature.
Be provided with the alignment pin of through described stripper on described cope match-plate pattern, alignment pin be positioned at described correcting hole drift and Second shears between upper slitter, and the upper end of described lower bolster is provided with the location hole corresponding with described alignment pin.
The present invention can reach following beneficial effect: by each operation station set by manufacturing blade to a mould In, during diel is one time punching molded, the processing of each operation needed for blade forming, coiled material can be completed simultaneously By the equidistant feeding of winding up roller, substantially increase efficiency and machining accuracy, reduce production cost, it is achieved continuous prodution.
Accompanying drawing explanation
Fig. 1 is the generalized section of the present invention.
Fig. 2 is the band-like steel material one-time formed schematic diagram of punching press on mould of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawings the detailed description of the invention of the present invention is described in detail.
As depicted in figs. 1 and 2, the diel of the present invention includes part of the upper die, part of the lower die and guiding mechanism, upper mold portion Dividing and include upper bolster 7 and be set in turn in the upper padding plate 23 below described upper bolster 7, upper mold and stripper 4, upper mold includes upper mold Plate 23 and the first shearing upper slitter 5 being set in turn on cope match-plate pattern 23 lower surface, correcting hole drift 8, second shear upper slitter 9, the Three shear upper slitter the 10, first forming convax mould the 11, second forming convax mould the 12, the 3rd forming convax mould 13 and the 4th shears upper slitter 14;Institute The part of the lower die stated includes die shoe 1 and is installed on the lower bolster 2 above die shoe 1 and lower mold successively, and lower mold includes lower bolster 3 Lower cutter 22, the punching of correcting hole, the second lower cutter the 20, the 3rd of shearing is sheared be set in turn in described lower bolster 2 lower surface first Shear lower cutter the 19, first molding concave die the 18, second molding concave die 17, the 3rd molding concave die 16 and the 4th shears lower cutter 15, described The first shearing upper slitter 5, correcting hole drift 8, second shears upper slitter the 9, the 3rd and shears upper slitter the 10, first forming convax mould 11, second Forming convax mould the 12, the 3rd forming convax mould 13 and the 4th shearing upper slitter 14 both pass through described stripper, the first described shearing upper slitter 5 Being correspondingly formed the die-cut station of technique limited impression 25 with the described lower cutter 22 of the first shearing, described correcting hole drift 8 is with described Correcting hole punching 21 be correspondingly formed the die-cut station in correcting hole 26, under the second described shearing upper slitter 9 is sheared with described second Cutter 20 is correspondingly formed the die-cut station of leaf head 27, and it is corresponding that lower cutter 19 sheared by the 3rd described shearing upper slitter 10 with the described the 3rd Forming the die-cut station of blade 28, the first described forming convax mould 11 is correspondingly formed head V-arrangement with the first described molding concave die 18 Shaping station 29, the second described forming convax mould 12 is correspondingly formed the Z-shaped shaping station of head with the second described recessed film of molding 17 30, the 3rd described forming convax mould 13 is correspondingly formed head card base molding and blade R shape with the 3rd described molding concave die 16 Shaping station 31, the 4th described shearing upper slitter 14 is correspondingly formed blade with the described the 4th lower cutter about 15 of shearing and rushes station 32, described guiding mechanism includes guide pin bushing and the guide pillar coordinated with guide pin bushing, and described guide pin bushing is fixing with upper bolster to be connected, described guide pillar and Die shoe 1 is fixing to be connected, and described cope match-plate pattern is provided with the alignment pin 24 of through described stripper, and alignment pin 24 is positioned at described Correcting hole drift 8 and second is sheared between upper slitter 9, and the upper end of described lower bolster is provided with and described corresponding the determining of alignment pin 24 Hole 23, position.
The manufacture method of the present invention, uses the banding coiled material that width is close with length of blade, and banding coiled material is sent by winding up roller Expect that this mould set is corresponding along the multiple continuous station of the direct of travel arrangement of coiled material between part of the upper die and part of the lower die Die cavity is in a mould, during the one stroke of the downward punching press in part of the upper die, can complete simultaneously die-cut horizontal technique limited impression, Punching process correcting hole, die-cut blade two ends portion, die-cut blade, punching press blade two ends head are bent into V-arrangement, punching press blade two End head bending is z-shape, punching press blade bent is R water conservancy diversion arc and blade two ends head is rolled over 90 degree along refluence arc punching press and made Card base molding and the operation that blade punching falls and waste material cuts off, before treating the second time stroke of the downward punching press in part of the upper die, winding up roller will Banding coiled material feeding one segment distance, the distance between this segment distance and two stations is equal.

Claims (3)

1. centrifugal wind wheel blade manufacture method, it is characterised in that: using the banding coiled material that width is close with length of blade, banding is rolled up Material is by winding up roller feeding between part of the upper die and part of the lower die, and this mould set is along multiple companies of the direct of travel arrangement of coiled material Die cavity corresponding to continuous station is in a mould, during the one stroke of the downward punching press in part of the upper die, can complete simultaneously die-cut laterally Technique limited impression, punching process correcting hole, die-cut blade two ends portion, die-cut blade, punching press blade two ends head are bent into V It is that R water conservancy diversion arc and blade two ends head are along refluence arc that shape, punching press blade two ends head are bent into Z-shaped, punching press blade bent Shape punching press rolls over 90 degree makes card base molding and blade punching fall and the operation of waste material cut-out, treats the second time of the downward punching press in part of the upper die Before stroke, winding up roller is by banding coiled material feeding one segment distance, and the distance between this segment distance and two stations is equal.
2. centrifugal wind wheel blade diel, including part of the upper die, part of the lower die and guiding mechanism, is characterized in that, described is upper Mould part includes upper bolster and is set in turn in the upper padding plate below described upper bolster, upper mold and stripper, and upper mold includes upper mold Plate and first be set in turn on lower bolster lower surface are sheared in upper slitter, correcting hole drift, the second shearing upper slitter, the 3rd shearing Cutter, the first forming convax mould, the second forming convax mould, the 3rd forming convax mould and the 4th shear upper slitter;Under described part of the lower die includes Die holder and be installed on the lower bolster above die shoe and lower mold successively, lower mold includes lower bolster and is set in turn in described lower bolster The first lower cutter of shearing of lower surface, the punching of correcting hole, second shear lower cutter, the 3rd shear lower cutter, the first molding concave die, the second one-tenth Type die, the 3rd molding concave die and the 4th shear lower cutter, described the first shearing upper slitter, correcting hole drift, second shear upper slitter, 3rd shearing upper slitter, the first forming convax mould, the second forming convax mould, the 3rd forming convax mould and the 4th shearing upper slitter unload described in both passing through Flitch, the first described shearing upper slitter is sheared lower cutter with described first and is correspondingly formed the die-cut station of technique limited impression, described Correcting hole drift and described correcting hole punching be correspondingly formed the die-cut station in correcting hole, the second described shearing upper slitter is with described The second lower cutter of shearing be correspondingly formed the die-cut station of leaf head, the 3rd described shearing upper slitter shears lower cutter with the described the 3rd Being correspondingly formed the die-cut station of blade, the first described forming convax mould is correspondingly formed head V-arrangement with the first described molding concave die and becomes Type station, the second described forming convax mould and the second described recessed film of molding be correspondingly formed the Z-shaped shaping station of head, and described the Three forming convax moulds and the 3rd described molding concave die are correspondingly formed head card base molding and blade R shape shaping station, described 4th shearing upper slitter is correspondingly formed blade up and down with the described the 4th lower cutter of shearing and rushes station, and described guiding mechanism includes guide pin bushing And the guide pillar coordinated with guide pin bushing, described guide pin bushing is fixing with upper bolster to be connected, and described guide pillar is fixed with die shoe and is connected.
Centrifugal wind wheel blade diel the most according to claim 1, it is characterised in that: it is provided with on described cope match-plate pattern The alignment pin of through described stripper, alignment pin is sheared between upper slitter at described correcting hole drift and second, described lower mold The upper end of plate is provided with the location hole corresponding with described alignment pin.
CN201610796000.6A 2016-08-31 2016-08-31 Centrifugal wind wheel blade manufacture method and its stamping die Active CN106270276B (en)

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CN106270276B CN106270276B (en) 2018-04-20

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107597967A (en) * 2017-10-19 2018-01-19 湖州求精汽车链传动有限公司 Thicken the manufacture method and equipment of tooth shape chain board
CN109454162A (en) * 2018-12-29 2019-03-12 四川川锅锅炉有限责任公司 Self-lock pressing plate progressive press tool
CN111451409A (en) * 2020-05-10 2020-07-28 陈光荣 A equipment for producing integral type blade
WO2020154919A1 (en) * 2019-01-29 2020-08-06 温州美葆科技技术有限公司 Method for manufacturing a plurality of supporting frameworks and method for manufacturing a plurality of razor blades
CN112191738A (en) * 2020-08-10 2021-01-08 唐山兴民钢圈有限公司 Valve latch hook processing frock
CN113926925A (en) * 2021-10-13 2022-01-14 上海裕达实业有限公司 Punch forming die for vacuum obtaining equipment impeller
CN116329369A (en) * 2023-03-31 2023-06-27 国邦电子科技(江苏)有限公司 Aluminum sheet punching device based on positioning

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Publication number Priority date Publication date Assignee Title
US2242586A (en) * 1939-02-23 1941-05-20 Morrison Products Inc Method of making blowers
US3008630A (en) * 1957-04-01 1961-11-14 Torrington Mfg Co Blower wheel and blade strip therefor and method of making blade strip
JPS58192999A (en) * 1982-05-06 1983-11-10 Akaishi Kinzoku Kogyo Kk Cylinder type multi-blade fan and manufacturing thereof
CN102357591A (en) * 2011-08-24 2012-02-22 青岛德力源五金制品有限公司 Method and die for continuous production of one group of asymmetric hinge blades
CN102873195A (en) * 2012-09-17 2013-01-16 宁波市奇精机械有限公司 Progressive die for brake caliper blade

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2242586A (en) * 1939-02-23 1941-05-20 Morrison Products Inc Method of making blowers
US3008630A (en) * 1957-04-01 1961-11-14 Torrington Mfg Co Blower wheel and blade strip therefor and method of making blade strip
JPS58192999A (en) * 1982-05-06 1983-11-10 Akaishi Kinzoku Kogyo Kk Cylinder type multi-blade fan and manufacturing thereof
CN102357591A (en) * 2011-08-24 2012-02-22 青岛德力源五金制品有限公司 Method and die for continuous production of one group of asymmetric hinge blades
CN102873195A (en) * 2012-09-17 2013-01-16 宁波市奇精机械有限公司 Progressive die for brake caliper blade

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107597967A (en) * 2017-10-19 2018-01-19 湖州求精汽车链传动有限公司 Thicken the manufacture method and equipment of tooth shape chain board
CN107597967B (en) * 2017-10-19 2024-03-26 湖州求精汽车链传动有限公司 Method and equipment for manufacturing thickened toothed chain plate
CN109454162A (en) * 2018-12-29 2019-03-12 四川川锅锅炉有限责任公司 Self-lock pressing plate progressive press tool
CN109454162B (en) * 2018-12-29 2024-04-16 四川川锅锅炉有限责任公司 Self-locking pressure plate continuous stamping die
WO2020154919A1 (en) * 2019-01-29 2020-08-06 温州美葆科技技术有限公司 Method for manufacturing a plurality of supporting frameworks and method for manufacturing a plurality of razor blades
CN111451409A (en) * 2020-05-10 2020-07-28 陈光荣 A equipment for producing integral type blade
CN112191738A (en) * 2020-08-10 2021-01-08 唐山兴民钢圈有限公司 Valve latch hook processing frock
CN112191738B (en) * 2020-08-10 2022-07-29 唐山兴民钢圈有限公司 Valve latch hook processing frock
CN113926925A (en) * 2021-10-13 2022-01-14 上海裕达实业有限公司 Punch forming die for vacuum obtaining equipment impeller
CN113926925B (en) * 2021-10-13 2024-04-02 上海裕达实业有限公司 Stamping forming die for impeller of vacuum obtaining equipment
CN116329369A (en) * 2023-03-31 2023-06-27 国邦电子科技(江苏)有限公司 Aluminum sheet punching device based on positioning
CN116329369B (en) * 2023-03-31 2023-09-29 国邦电子科技(江苏)有限公司 Aluminum sheet punching device based on positioning

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Denomination of invention: Manufacturing method and stamping die for centrifugal wind turbine blades

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