CN106269882A - Cold continuous rolling working roll dynamic variable specification play method - Google Patents
Cold continuous rolling working roll dynamic variable specification play method Download PDFInfo
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- CN106269882A CN106269882A CN201510278463.9A CN201510278463A CN106269882A CN 106269882 A CN106269882 A CN 106269882A CN 201510278463 A CN201510278463 A CN 201510278463A CN 106269882 A CN106269882 A CN 106269882A
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Abstract
The invention discloses a kind of cold continuous rolling working roll dynamic variable specification play method, a length of L of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steelWeld=tWS(1)·V0Time, the 1st frame working roll starts by current location play to next coiled strip steel working roll play setting position.During welding seam distance the 1st frame of current coiled strip steel and next coiled strip steel a length of, the 2nd frame working roll starts by current location play to next coiled strip steel working roll play setting position.During welding seam distance the 1st frame of current coiled strip steel and next coiled strip steel a length of, the 3rd frame working roll starts by current location play to next coiled strip steel working roll play setting position.The present invention both ensure that strip steel head and the control accuracy of afterbody edge thinning, and strip steel can be prevented again at commissure broken belt.
Description
Technical field
The present invention relates to a kind of cold continuous rolling working roll dynamic variable specification play method, belong to roll control field.
Background technology
Cold continuous rolling is produced as continuous rolling pattern without a head, for meeting the demand of client's different product specification, often becomes
Change product specification, cause current the most just at the width of rolled band steel and the width of next coiled strip steel, steel grade and thickness the most not
With, adjacent two coiled strip steel laser welder together, form weld seam between two coiled strip steels.For common
Four-high mill and six-high cluster mill, due to working roll axial restraint, by dynamically adjusting roll gap, speed when becoming specification
It is capable of the width of adjacent two coiled strip steels, steel grade, the conversion of thickness equal-specification, it is ensured that when becoming specification with tension force
Stablizing of the operation of rolling.
For the single-ended traversing milling train of taper work roller, when becoming specification, need the change according to adjacent coiled strip steel width
Change the position dynamically adjusting working roll roll shifting hydraulic cylinder, in order to adjust the insertion of conical section, effectively control strip steel
Edge thinning.When the method generally used is welding seam distance first roller seam 10 meters, working roll starts play,
By factors such as working roll play speed, strip steel at entry velocity variations, each frame mill speed, each frame roll-forces
Impact, it is impossible to ensure that weld seam enters before roll gap working roll play to the working roll roll shifting setting of next coiled strip steel
Position, and then head and the control accuracy of afterbody strip steel edge thinning cannot be ensured.Meanwhile, the width of strip steel
When metric lattice change from small to big, if working roll fails to enter before roll gap play to the setting position of next coiled strip steel at weld seam
Put, can cause at commissure broken belt.
Summary of the invention
The invention provides a kind of cold continuous rolling working roll dynamic variable specification play method.Before weld seam enters roll gap,
Working roll play is to the working roll roll shifting setting position of next coiled strip steel.The working roll play of each frame arrives down
During the working roll roll shifting setting position of one coiled strip steel, strip steel weld joint apart from the distance of this frame roll gap less than 0.5 meter.
Both ensure that strip steel head and the control accuracy of afterbody edge thinning, strip steel can be prevented again at commissure broken belt.
The present invention provides a kind of cold continuous rolling working roll dynamic variable specification play method, comprises the steps of
(1) the 1st frame working roll dynamic variable specification play
Length L of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steelWeldFor LWeld=tWS(1)·V0
Time, the 1st frame working roll initially axially play,
In formula: LWeldWhen 1st frame triggers working roll roll shifting, current coiled strip steel and the welding seam distance of next coiled strip steel
The strip length of the 1st frame, unit: m;
V0The speed of the 1st frame strip steel at entry, unit: m/s;
tWS(1) during dynamic variable specification, the play time of the 1st frame working roll, unit: s;
SWS(1) during dynamic variable specification, the play stroke of the 1st frame working roll, unit: m;
SWS(1)=W2-W1+ELset2(1)-ELset1(1)
W2Next coiled strip steel width, unit: m;
W1Current coiled strip steel width, unit: m;
ELset2(1) next coiled strip steel the 1st frame insertion, unit: m;
ELset1(1) current coiled strip steel the 1st frame insertion, unit: m;
VWS(1) during dynamic variable specification, the play speed of the 1st frame working roll, unit: m/s;
QNRated flow of servovalve, unit: m3/s;
PSOil supply pressure, unit: MPa;
S working roll roll shifting hydraulic cylinder force area, unit: m2;
ΔPNServo valve rated voltage drop, unit: MPa;
The working roll axial float power of the 1st frame of F (1), unit: N;
(2) the 2nd frame working roll dynamic variable specification plaies
Length L of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steelWeldForTime, during the 2nd frame working roll initially axially play,
In formula: LWeldWhen 2nd frame triggers working roll roll shifting, current coiled strip steel and the welding seam distance of next coiled strip steel
The strip length of the 1st frame, unit: m;
V1The speed of the 1st rack outlet strip steel, unit: m/s;
L121st frame roll gap and the 2nd frame roll gap distance, unit: m;
H11st rack outlet belt steel thickness, unit: m;
H01st frame strip steel at entry thickness, unit: m;
tWS(2) during dynamic variable specification, the roll shifting time of the 2nd frame working roll, unit: s;
SWS(2) during dynamic variable specification, the play stroke of the 2nd frame working roll, unit: m;
SWS(2)=W2-W1+ELset2(2)-ELset1(2)
W2Next coiled strip steel width, unit: m;
W1Current coiled strip steel width, unit: m;
ELset2(2) next coiled strip steel the 2nd frame insertion, unit: m;
ELset1(2) current coiled strip steel the 2nd frame insertion, unit: m;
VWS(2) during dynamic variable specification, the play speed of the 2nd frame working roll, unit: m/s;
QNRated flow of servovalve, unit: m3/s;
PSOil supply pressure, unit: MPa;
S working roll roll shifting hydraulic cylinder force area, unit: m2;
ΔPNServo valve rated voltage drop, unit: MPa;
The working roll axial float power of the 2nd frame of F (2), unit: N;
(3) the 3rd frame working roll dynamic variable specification plaies
Length L of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steelWeldForTime, the 3rd frame working roll initially axially play,
In formula: LWeldWhen 3rd frame triggers working roll roll shifting, current coiled strip steel and the welding seam distance of next coiled strip steel
The strip length of the 1st frame, unit: m;
V2The speed of the 2nd rack outlet strip steel, unit: m/s;
L131st frame roll gap and the 3rd frame roll gap distance, unit: m;
H22nd rack outlet belt steel thickness, unit: m;
H01st frame strip steel at entry thickness, unit: m.
tWS(3) during dynamic variable specification, the roll shifting time of the 3rd frame working roll, unit: s;
SWS(3) during dynamic variable specification, the play stroke of the 3rd frame working roll, unit: m;
SWS(3)=W2-W1+ELset2(3)-ELset1(3)
W2Next coiled strip steel width, unit: m;
W1Current coiled strip steel width, unit: m;
ELset2(3) next coiled strip steel the 3rd frame insertion, unit: m;
ELset1(3) current coiled strip steel the 3rd frame insertion, unit: m;
VWS(3) during dynamic variable specification, the play speed of the 3rd frame working roll, unit: m/s;
QNRated flow of servovalve, unit: m3/s;
PSOil supply pressure, unit: MPa;
S working roll roll shifting hydraulic cylinder force area, unit: m2;
ΔPNServo valve rated voltage drop, unit: MPa;
The working roll axial float power of the 3rd frame of F (3), unit: N;
The present invention has following characteristics and a beneficial effect:
The triggering of (1) the 1st frame working roll dynamic variable specification play is by the speed of the 1st frame strip steel at entry
V0, next coiled strip steel width W2, current coiled strip steel width W1, next coiled strip steel the 1st frame insertion
ELset2(1), current coiled strip steel the 1st frame insertion ELset1(1), the working roll axial float of the 1st frame
Power F (1) is dynamically determined jointly, and the pattern that solves triggers taking the lead of causing of working roll play and magnetic tape trailer edge thinning
The problem that control accuracy cannot ensure.
The triggering of (2) the 2nd frame working roll dynamic variable specification plaies is by the speed of the 1st rack outlet strip steel
V1, the 1st frame roll gap and the 2nd frame roll gap distance L12, the 1st rack outlet belt steel thickness H1, the 1st machine
Frame strip steel at entry thickness H0, next coiled strip steel width W2, current coiled strip steel width W1, next coiled strip steel the 2nd
Frame insertion ELset2(2), current coiled strip steel the 2nd frame insertion ELset1(2), the work of the 2nd frame
Roller axial float power F (2) is dynamically determined jointly, solve pattern trigger working roll play cause taking the lead and carrying
The problem that tail edge thinning control accuracy cannot ensure.
The triggering of (3) the 3rd frame working roll dynamic variable specification plaies is by the speed of the 2nd rack outlet strip steel
V2, the 1st frame roll gap and the 3rd frame roll gap distance L13, the 2nd rack outlet belt steel thickness H2, the 1st machine
Frame strip steel at entry thickness H0, next coiled strip steel width W2, current coiled strip steel width W1, next coiled strip steel the 3rd
Frame insertion ELset2(3), current coiled strip steel the 3rd frame insertion ELset1(3), the work of the 3rd frame
Roller axial float power F (3) is dynamically determined jointly, solve pattern trigger working roll play cause taking the lead and carrying
The problem that tail edge thinning control accuracy cannot ensure.
(4) before weld seam enters roll gap, the working roll roll shifting setting position of working roll play to next coiled strip steel.
When the working roll play of each frame is to the working roll roll shifting setting position of next coiled strip steel, strip steel weld joint distance should
The distance of frame roll gap is less than 0.5 meter.Both strip steel head and the control accuracy of afterbody edge thinning had been ensure that, again
Strip steel can be prevented at commissure broken belt.
Accompanying drawing explanation
Fig. 1 cold continuous rolling dynamic variable specification schematic diagram (a) layout of equipment;B () strip steel narrows from the width
Schematic diagram;C () strip steel is by the narrow schematic diagram that broadens;(d) working roll axial float schematic diagram;Figure (a), figure
B the direction of arrow of () and figure (c) represents strip steel traffic direction;Figure (d) direction of arrow expression work roll shaft
To play direction, when strip steel narrows from the width, the conical section of upper and lower working roll to rolling centerline direction play,
When strip steel is by narrow broadening, the conical section of upper and lower working roll is to deviation rolling centerline direction play;
1 entrance profile gauge;2 5#S rollers;3 deviation rectification rollers;4 6#S rollers;5 slewing rollers;6 the 1st
Frame entrance laser velocimeter;7 the 1st frame entrance calibrators;8 the 1st frames;9 the 1st frames go out
Mouth calibrator;10 the 2nd frame entrance laser velocimeters;11 the 2nd frames;12 the 2nd rack outlet are surveyed
Thick instrument;13 the 3rd frame entrance laser velocimeters;14 the 3rd frames;15 the 3rd frame working rolls;16
2nd frame working roll;17 the 1st frame working rolls;
Fig. 2 working roll play control system schematic diagram
Fig. 3 practical application effect figure (a) the 1st frame working roll axial location working roll position;Figure
The length of welding seam distance the 1st frame of (b) current coiled strip steel and next coiled strip steel.
Detailed description of the invention
Below in conjunction with the accompanying drawings the present invention is described in further detail.
The present invention is applicable to the single-ended traversing milling train of taper work roller, and equipment composition is shown in Fig. 1.1st frame 8,
2 frame the 11, the 3rd frames 14 possess work traversing play function.Equipment includes entrance profile gauge 1,5#S roller
2, deviation rectification roller 3,6#S roller 4, slewing rollers the 5, the 1st frame entrance laser velocimeter the 6, the 1st frame entrance
Calibrator the 7, the 1st rack outlet calibrator the 9, the 2nd frame entrance laser velocimeter the 10, the 2nd rack outlet
Calibrator the 12, the 3rd frame entrance laser velocimeter 13.
Working roll play control system constitutes and sees Fig. 2, including working roll play system (working roll dynamic variable specification
Play is included in), Process Control System, press control system, thickness control system, transmission control system
System, calibrator, tachymeter.
Tachymeter is sent to the parameter of thickness control system and includes: speed V of the 1st frame strip steel at entry0(unit:
M/s, the 1st frame entrance laser velocimeter 6);Speed V of the 1st rack outlet strip steel1(unit: m/s,
2nd frame entrance laser velocimeter 10);Speed V of the 2nd rack outlet strip steel2(unit: m/s, the 3rd
Frame entrance laser velocimeter 13).These parameters are sent to working roll play system by thickness control system again.
Process Control System is handed down to the data of working roll play system and includes: next coiled strip steel width W2(single
Position: m);Current coiled strip steel width W1(unit: m);Next coiled strip steel the 1st frame insertion ELset2(1)
(unit: m);Current coiled strip steel the 1st frame insertion ELset1(1) (unit: m);Next coiled strip steel the 2nd
Frame insertion ELset2(2) (unit: m);Current coiled strip steel the 2nd frame insertion ELset1(2) (unit:
m);Next coiled strip steel the 3rd frame insertion ELset2(3) (unit: m), current coiled strip steel the 3rd frame are inserted
Enter amount (unit: m) ELset1(3)。
Driving control system is sent to the data of working roll play system and includes: the mill speed of the 1st frame
Vs(1) (unit: m/s);Mill speed V of the 2nd frames(2) (unit: m/s);Rolling of 3rd frame
Speed V processeds(3) (unit: m/s).
Press control system to be sent to the data of working roll play system and include: roll-force P (1) of the 1st frame
(unit: N);Roll-force P (2) (unit: N) of the 2nd frame;Roll-force P (3) of the 3rd frame
(unit: N).
Strip tracking system is sent to the data of working roll play system and includes: current coiled strip steel and next coiled strip steel
The strip length L of welding seam distance the 1st frameWeld(unit: m).
Calibrator is sent to the data of thickness control system and includes: the 1st frame strip steel at entry thickness H0(unit:
m);1st rack outlet belt steel thickness H1(unit: m);2nd rack outlet belt steel thickness H2(unit:
m).These parameters are sent to working roll play system by thickness control system again.
Working roll axial float power F (1) (unit: N) of the 1st frame, the work roll shaft of the 2nd frame
To play power F (2) (unit: N), working roll axial float power F (3) (unit: N) of the 3rd frame
Measuring method: a kind of is the oil pressure using oil pressure sensor to measure in hydraulic cylinder, is then passed through conversion and obtains;
Another kind of method is that direct force cell is measured.
1st frame roll gap and the 2nd frame roll gap distance L12(unit: m), the 1st frame roll gap and the 3rd machine
Frame roll gap distance L13(unit: m) is all constant, can be checked in by plant equipment general installation drawing paper.
Working roll play hydraulic cylinder force area S (unit: m2) can be from working roll play hydraulic cylinder Machine Design
Drawing calculates.
Oil supply pressure PS(unit: MPa) is rolling mill hydraulic servosystem pump station pressure.
Rated flow of servovalve QN(unit: m3/ s), servo valve rated voltage drop Δ PN(unit: MPa) can
Checked in by servo valve catalog.
Length L of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steelWeld(unit: m) is
LWeld=tWS(1)·V0Time, the 1st frame working roll starts to be altered to next coiled strip steel working roll by current location play
Dynamic setting position.
Length L of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steelWeld(unit: m) isTime, the 2nd frame working roll starts by current location play to next winding
Steel working roll play setting position.
Length L of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steelWeld(unit: m) isTime, the 3rd frame working roll starts by current location play to next winding
Steel working roll play setting position.
Practical application effect is shown in Fig. 3, and figure (a) is the 1st frame working roll axial location change curve, along with
The change of strip width, the axial location of working roll also will be along with change.Working roll axial location change stop bit
Put and show that working roll dynamic variable specification play puts in place.
Figure (b) is the length of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steel, also shows weldering
The position of seam.When the length of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steel is equal to 0, show
Weld seam enters the 1st frame roll gap.In the longitudinal dotted line moment shown in figure (a) and figure (b), the 1st frame work
When making the termination of roller axial change in location, the length of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steel
Being 0, weld seam is just into the 1st frame roll gap.
Weld seam according to the 1st frame working roll dynamic variable specification play method, current coiled strip steel and next coiled strip steel
Length L of distance the 1st frameWeldFor LWeld=tWS(1)·V0Time, the 1st frame working roll starts play.
Claims (2)
1. a cold continuous rolling working roll dynamic variable specification play method, it is characterised in that: comprise the steps of
(1) the 1st frame working roll dynamic variable specification play
Length L of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steelWeldFor LWeld=tWS(1)·V0
Time, the 1st frame working roll initially axially play,
In formula: LWeldWhen 1st frame triggers working roll roll shifting, current coiled strip steel and the welding seam distance of next coiled strip steel
The strip length of the 1st frame, unit: m;
V0The speed of the 1st frame strip steel at entry, unit: m/s;
tWS(1) during dynamic variable specification, the play time of the 1st frame working roll, unit: s;
SWS(1) during dynamic variable specification, the play stroke of the 1st frame working roll, unit: m;
SWS(1)=W2-W1+ELset2(1)-ELset1(1)
W2Next coiled strip steel width, unit: m;
W1Current coiled strip steel width, unit: m;
ELset2(1) next coiled strip steel the 1st frame insertion, unit: m;
ELset1(1) current coiled strip steel the 1st frame insertion, unit: m;
VWS(1) during dynamic variable specification, the play speed of the 1st frame working roll, unit: m/s;
QNRated flow of servovalve, unit: m3/s;
PSOil supply pressure, unit: MPa;
S working roll roll shifting hydraulic cylinder force area, unit: m2;
ΔPNServo valve rated voltage drop, unit: MPa;
The working roll axial float power of the 1st frame of F (1), unit: N;
(2) the 2nd frame working roll dynamic variable specification plaies
Length L of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steelWeldFor:Time, the 2nd frame working roll initially axially play,
In formula: LWeldWhen 2nd frame triggers working roll roll shifting, current coiled strip steel and the welding seam distance of next coiled strip steel
The strip length of the 1st frame, unit: m;
V1The speed of the 1st rack outlet strip steel, unit: m/s;
L121st frame roll gap and the 2nd frame roll gap distance, unit: m;
H11st rack outlet belt steel thickness, unit: m;
H01st frame strip steel at entry thickness, unit: m;
tWS(2) during dynamic variable specification, the roll shifting time of the 2nd frame working roll, unit: s;
SWS(2) during dynamic variable specification, the play stroke of the 2nd frame working roll, unit: m;
SWS(2)=W2-W1+ELset2(2)-ELset1(2)
W2Next coiled strip steel width, unit: m;
W1Current coiled strip steel width, unit: m;
ELset2(2) next coiled strip steel the 2nd frame insertion, unit: m;
ELset1(2) current coiled strip steel the 2nd frame insertion, unit: m;
VWS(2) during dynamic variable specification, the play speed of the 2nd frame working roll, unit: m/s;
QNRated flow of servovalve, unit: m3/s;
PSOil supply pressure, unit: MPa;
S working roll roll shifting hydraulic cylinder force area, unit: m2;
ΔPNServo valve rated voltage drop, unit: MPa;
The working roll axial float power of the 2nd frame of F (2), unit: N;
(3) the 3rd frame working roll dynamic variable specification plaies
Length L of welding seam distance the 1st frame of current coiled strip steel and next coiled strip steelWeldFor:Time, the 3rd frame working roll initially axially play,
In formula: LWeldWhen 3rd frame triggers working roll roll shifting, current coiled strip steel and the welding seam distance of next coiled strip steel
The strip length of the 1st frame, unit: m;
V2The speed of the 2nd rack outlet strip steel, unit: m/s;
L131st frame roll gap and the 3rd frame roll gap distance, unit: m;
H22nd rack outlet belt steel thickness, unit: m;
H01st frame strip steel at entry thickness, unit: m;
tWS(3) during dynamic variable specification, the roll shifting time of the 3rd frame working roll, unit: s;
SWS(3) during dynamic variable specification, the play stroke of the 3rd frame working roll, unit: m;
SWS(3)=W2-W1+ELset2(3)-ELset1(3)
W2Next coiled strip steel width, unit: m;
W1Current coiled strip steel width, unit: m;
ELset2(3) next coiled strip steel the 3rd frame insertion, unit: m;
ELset1(3) current coiled strip steel the 3rd frame insertion, unit: m;
VWS(3) during dynamic variable specification, the play speed of the 3rd frame working roll, unit: m/s;
QNRated flow of servovalve, unit: m3/s;
PSOil supply pressure, unit: MPa;
S working roll roll shifting hydraulic cylinder force area, unit: m2;
ΔPNServo valve rated voltage drop, unit: MPa;
The working roll axial float power of the 3rd frame of F (3), unit: N.
A kind of cold continuous rolling working roll dynamic variable specification play method the most according to claim 1, it is special
Levy and be: being controlled by working roll play control system, this system includes working roll play system, process control
System, press control system, thickness control system, driving control system, calibrator, tachymeter, wherein:
Tachymeter be sent to thickness control system parameter include: speed V of the 1st frame strip steel at entry0(single
Position: m/s);Speed V of the 1st rack outlet strip steel1(unit: m/s);The speed of the 2nd rack outlet strip steel
V2(unit: m/s);These parameters are sent to working roll play system by thickness control system again;
Process Control System is handed down to the data of working roll play system and includes: next coiled strip steel width W2(single
Position: m);Current coiled strip steel width W1(unit: m);Next coiled strip steel the 1st frame insertion ELset2(1)
(unit: m);Current coiled strip steel the 1st frame insertion ELset1(1) (unit: m);Next coiled strip steel the 2nd
Frame insertion ELset2(2) (unit: m);Current coiled strip steel the 2nd frame insertion ELset1(2) (unit:
m);Next coiled strip steel the 3rd frame insertion ELset2(3) (unit: m), current coiled strip steel the 3rd frame are inserted
Enter amount (unit: m) ELset1(3);
Driving control system is sent to the data of working roll play system and includes: the mill speed of the 1st frame
Vs(1) (unit: m/s);Mill speed V of the 2nd frames(2) (unit: m/s);Rolling of 3rd frame
Speed V processeds(3) (unit: m/s);
Press control system to be sent to the data of working roll play system and include: roll-force P (1) of the 1st frame
(unit: N);Roll-force P (2) (unit: N) of the 2nd frame;Roll-force P (3) of the 3rd frame
(unit: N);
Strip tracking system is sent to the data of working roll play system and includes: current coiled strip steel and next coiled strip steel
The strip length L of welding seam distance the 1st frameWeld(unit: m);
Calibrator is sent to the data of thickness control system and includes: the 1st frame strip steel at entry thickness H0(unit:
m);1st rack outlet belt steel thickness H1(unit: m);2nd rack outlet belt steel thickness H2(unit:
m);These parameters are sent to working roll play system by thickness control system again;
Working roll axial float power F (1) (unit: N) of the 1st frame, the work roll shaft of the 2nd frame
To play power F (2) (unit: N), working roll axial float power F (3) (unit: N) of the 3rd frame
Measuring method: a kind of is the oil pressure using oil pressure sensor to measure in hydraulic cylinder, is then passed through conversion and obtains;
Another kind of method is that direct force cell is measured;
1st frame roll gap and the 2nd frame roll gap distance L12(unit: m), the 1st frame roll gap and the 3rd machine
Frame roll gap distance L13(unit: m) is all constant, is checked in by plant equipment general installation drawing paper;
Working roll play hydraulic cylinder force area S (unit: m2) from working roll play hydraulic cylinder Machine Design figure
Paper calculates;
Oil supply pressure PS(unit: MPa) is rolling mill hydraulic servosystem pump station pressure;
Rated flow of servovalve QN(unit: m3/ s), servo valve rated voltage drop Δ PN(unit: MPa) by
Check on servo valve catalog.
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