CN106269453B - Piezoelectric ceramic ring silver layer protective device and assembly method for ultrasonic transducer - Google Patents

Piezoelectric ceramic ring silver layer protective device and assembly method for ultrasonic transducer Download PDF

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Publication number
CN106269453B
CN106269453B CN201610808484.1A CN201610808484A CN106269453B CN 106269453 B CN106269453 B CN 106269453B CN 201610808484 A CN201610808484 A CN 201610808484A CN 106269453 B CN106269453 B CN 106269453B
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China
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ring
piezoelectric ceramic
silver layer
conducting ring
ceramic ring
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CN106269453A (en
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曾嫣
赵骁
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Harbin Longsheng Ultrasound Technology Co Ltd
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Harbin Longsheng Ultrasound Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transducers For Ultrasonic Waves (AREA)

Abstract

The present invention relates to ultrasonic transduction engineering device technique field more particularly to a kind of piezoelectric ceramic ring silver layer protective devices of ultrasonic transducer.The device includes interior conducting ring and elastic insulated protection ring, the interior conducting ring is open cyclic structure, and the lateral perimeter of the interior conducting ring is greater than the inside perimeter of piezoelectric ceramic ring, the interior conductive ring cover described in a circumferential direction and the inside silver layer for being close to the piezoelectric ceramic ring, the inside of the interior conducting ring is arranged in the elastic insulated protection ring, and setting is bonded with the interior conducting ring, protection is provided using relatively simple structure for silver layer, and interior conducting ring and outer conducting ring is set to be bonded setting with the inside and outside silver layer of piezoelectric ceramic ring respectively using prestressing force, not only have good conductive property it still, and it is easy for installation, silver layer on the inside of existing piezoelectric ceramic ring is solved to fall off, cause silver layer surface electric field uneven, class of insulation decline and piezoelectric ceramic ring vibration are uneven, the problem of easily leading to piezoelectric ceramic ring fragmentation.

Description

Piezoelectric ceramic ring silver layer protective device and assembly method for ultrasonic transducer
Technical field
The present invention relates to ultrasonic transduction engineering device technique field more particularly to a kind of piezoelectric ceramic ring silver layers of ultrasonic transducer Protective device.
Background technique
The interior outside of piezoelectric ceramic ring is equipped with silver layer inside energy converter currently on the market, and respectively as piezoelectric ceramics The anode and cathode of ring, and in use, piezoelectric ceramic ring is radial to be shaken, and welding lead can be understood on silver layer, makes to press The silver layer of electroceramics ring surfaces externally and internally easily partly or entirely falls off, cause silver layer surface electric field uneven, class of insulation decline and Piezoelectric ceramic ring vibration is uneven, easily leads to piezoelectric ceramic ring fragmentation, influences the bulk life time of piezoelectric ceramic ring.
Due to piezoelectric ceramic ring material brittle, and inside silver layer is located on the inside of piezoelectric ceramic ring, in piezoelectric ceramic ring radial direction , can be to piezoelectric ceramic ring central reduction on the inside of piezoelectric ceramic ring when vibration, the above-mentioned characteristic based on piezoelectric ceramic ring is pressed in protection Not only to consider protection problem when silver layer on the inside of electroceramics ring, it is also necessary to consider influence of the protective device to silver layer electric conductivity, And influence of the structure of protective device to piezoelectric ceramic ring, therefore protect the protection of inside silver layer relatively difficult.
Summary of the invention
(1) technical problems to be solved
The object of the present invention is to provide a kind of piezoelectric ceramic ring silver layer protective devices, are not influencing the normal work of piezoelectric ceramic ring Under the premise of work, solve silver layer on the inside of existing piezoelectric ceramic ring and fall off, cause uneven silver layer surface electric field, class of insulation decline and The problem of piezoelectric ceramic ring vibration is uneven, easily leads to piezoelectric ceramic ring fragmentation.
(2) technical solution
In order to solve the above-mentioned technical problems, the present invention provides a kind of piezoelectric ceramic ring silver layer guarantors for ultrasonic transducer Protection unit, including interior conducting ring and elastic insulated protection ring, the interior conducting ring are open cyclic structure, and the interior conduction The lateral perimeter of ring is greater than the inside perimeter of piezoelectric ceramic ring, and the interior conductive ring cover described in a circumferential direction is simultaneously close to the pressure The inside silver layer of electroceramics ring, the elastic insulated protection ring are arranged in the inside of the interior conducting ring, and with the interior conduction Ring fitting setting.
Preferably, the difference of the inside perimeter of the lateral perimeter and piezoelectric ceramic ring of the interior conducting ring is 0.2-0.8mm.
Preferably, the difference of the inside perimeter of the lateral perimeter and piezoelectric ceramic ring of the interior conducting ring is 0.5mm.
Preferably, the elastic insulated protection ring is open cyclic structure.
Preferably, the open end of the elastic insulated protection ring and the open end of the interior conducting ring are arranged in a staggered manner.
It preferably, further include outer conducting ring, the outer conducting ring is bonded setting with the outside silver layer of piezoelectric ceramic ring.
Preferably, winding layer is arranged in the outside of the outer conducting ring, and the winding layer is by indium steel wire, titanium steel silk or wolfram steel Silk is entwined.
Preferably, the outer conducting ring is made of copper sheet.
Preferably, the interior conducting ring is made of beryllium-bronze.
Piezoelectric ceramic ring silver layer protective device is assembled to the method on piezoelectric ceramic ring the present invention also provides a kind of, is wrapped It includes:
Piezoelectric ceramic ring is steadily placed, the interior conducting ring under normality is placed into the inside of piezoelectric ceramic ring, at this time institute The open end for stating interior conducting ring is the overlaying state that interlocks, and one of open end is not contacted with the inside silver layer of piezoelectric ceramic ring;
The open end applied force of the interior conducting ring of silver layer contact, makes the inside of itself and the piezoelectric ceramic ring on the inside of Xiang Weiyu The inside silver layer of silver layer contact, at this time two open ends docking of interior conducting ring, interior conducting ring and piezoelectric ceramic ring fits closely;
Elastic insulated protection ring is placed on the inside of the interior conducting ring, under the action of elastic force, the elastic insulated guarantor Retaining ring is close to the interior conducting ring;
Outer conducting ring is set on the outside of the piezoelectric ceramic ring, and is adjacent to the outside silver layer of the piezoelectric ceramic ring;
Winding layer is uniformly arranged on the outside of outer conducting ring.
(3) beneficial effect
Above-mentioned technical proposal of the invention has the advantages that the piezoelectric ceramics provided by the present invention for ultrasonic transducer Ring silver layer protective device, including interior conducting ring and elastic insulated protection ring, the interior conducting ring are open cyclic structure, and institute The lateral perimeter for stating interior conducting ring is greater than the inside perimeter of piezoelectric ceramic ring, and the interior conductive ring cover described in a circumferential direction is simultaneously tight Paste the inside silver layer of the piezoelectric ceramic ring, the elastic insulated protection ring is arranged in the inside of the interior conducting ring, and with institute Interior conducting ring fitting setting is stated, provides protection using relatively simple structure for silver layer, and make interior conduction using prestressing force Ring and outer conducting ring are bonded setting with the inside and outside silver layer of piezoelectric ceramic ring respectively, and not only making it still has good electric conductivity Can, and it is easy for installation, under the premise of not influencing piezoelectric ceramic ring normal work, solve silver layer on the inside of existing piezoelectric ceramic ring It falls off, causes uneven silver layer surface electric field, class of insulation decline and piezoelectric ceramic ring vibration uneven, it is broken to easily lead to piezoelectric ceramic ring The problem of splitting.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of one piezoelectric ceramic ring silver layer protective device of the embodiment of the present invention;
Fig. 2 is the diagrammatic cross-section of one piezoelectric ceramic ring silver layer protective device of the embodiment of the present invention;
Fig. 3 is the structural schematic diagram of conducting ring in the embodiment of the present invention one;
Fig. 4 is the structural schematic diagram of two piezoelectric ceramic ring silver layer protective device of the embodiment of the present invention;
Fig. 5 is the structural schematic diagram of conducting ring in the embodiment of the present invention two.
In figure: 1: piezoelectric ceramic ring;2: interior conducting ring;3: elastic insulated protection ring;4: outer conducting ring;5: winding layer;6: Wire bond pad;61: wire connection hole.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill people Member's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
Embodiment one
As shown in Figure 1, Figure 2 and Figure 3, the piezoelectric ceramic ring silver layer provided in an embodiment of the present invention for ultrasonic transducer is protected Protection unit, including interior conducting ring 2 and elastic insulated protection ring 3, wherein the inside of piezoelectric ceramic ring 1 is arranged in interior conducting ring 2, and Interior conducting ring 2 is open cyclic structure, and the lateral perimeter of the interior conducting ring 2 is greater than the inside perimeter of piezoelectric ceramic ring, when interior When the open end alignment of conducting ring 2, interior conducting ring 2 generates prestressing force, and interior conducting ring 2 is made comprehensively more to be adjacent to piezoelectric ceramic ring 1 inside silver layer, and prevent interior conducting ring 2 from falling off from piezoelectric ceramic ring 2, protect inside silver layer well.
It should be noted that Fig. 3 is interior 2 structure of conducting ring under normality, one of open end is pressed in another open end On, it is placed in piezoelectric ceramic ring 1, the alignment setting of two open end is made by external force.
Further, elastic insulated protection ring 3 is set in the inside of interior conducting ring 2, which all covers The inside of conducting ring 2 in covering, internal conducting ring play the role of support protection, interior conducting ring are further prevented to fall off, while Conducting wire can be placed between interior conducting ring 2 and elastic insulated protection ring 3, provide a kind of new conductor connections, and Connection type is without welding.
Since 1 material of piezoelectric ceramic ring is more crisp, in order to avoid piezoelectric ceramic ring 1 is broken, installation and interior conduction are comprehensively considered The stability maintenance of ring 2, it is preferable that the difference of the inside perimeter of the lateral perimeter and piezoelectric ceramic ring 1 of interior conducting ring 2 is 0.2- 0.8mm, in the range, convenient interior conducting ring 2 are installed, and the prestressing force generated is enough stably fixed to interior conducting ring 2 The inside of ceramic ring 1, it is highly preferred that the difference of the inside perimeter of the lateral perimeter of interior conducting ring and piezoelectric ceramic ring is 0.5mm.
Further, as shown in Figure 1, for the interior conducting ring 2 of easy for installation and support, elastic insulated protection ring 3 is to open Formula cyclic structure, and during installation, the open end of spring insulating protection ring 3 and the open end of interior conducting ring 2 are arranged in a staggered manner, preferably Ground, the open end opposite side setting of the two.
Wherein, the material of elastic insulated protection ring 3 be preferably polyethylene, polypropylene, polystyrene resin, polyimides, Polycarbonate or polytetrafluoroethylene (PTFE) have appropriate elastic effect more preferable.
In order to preferably protect the outside silver layer of piezoelectric ceramic ring 1, it is preferable that as depicted in figs. 1 and 2, in piezoelectric ceramics Outer conducting ring 4 is arranged in the outside of ring 1, and outer conducting ring 4 is bonded the outside silver layer setting of piezoelectric ceramic ring 1, in order to not influence outside The electric conductivity of silver layer, it is preferable that be equipped with winding layer 5 in the outside of outer conducting ring 4, it is preferable that winding layer 5 is by indium steel wire, titanium The uniform windings such as steel wire or wolfram steel silk form.
Wherein, the thermal expansion coefficient of indium steel wire is small, and effect is best, thermally expands in piezoelectric ceramic ring 1 and outer conducting ring When, under the action of indium steel wire, outer conducting ring 4, which is still able to maintain, is bonded setting with the outside silver layer of piezoelectric ceramic ring 1.
Preferably, the beryllium-bronze material that outer conducting ring and interior conducting ring are all made of high conductivity is made.
Above-mentioned silver layer protective device is assembled to the method on piezoelectric ceramic ring the embodiment of the invention also provides a kind of, it should Method the following steps are included:
S1, piezoelectric ceramic ring 1 is steadily placed, the interior conducting ring 2 under normality is placed into the inside of piezoelectric ceramic ring 1, At this point, as shown in figure 3, the open end of the interior conducting ring 2 be staggeredly overlaying state, one of open end not with piezoelectric ceramics The inside silver layer of ring 1 contacts;
The open end applied force of the interior conducting ring 2 of silver layer contact, makes itself and the piezoelectric ceramic ring 1 on the inside of S2, Xiang Weiyu The contact of inside silver layer, at this time as shown in Figure 1, two open ends of interior conducting ring 2 docks, interior conducting ring 2 and piezoelectric ceramic ring 1 Inside silver layer fit closely;
S3, elastic insulated protection ring 3 is placed on 2 inside of interior conducting ring, under the action of elastic force, the elasticity is absolutely Edge protection ring 3 is close to the interior conducting ring 2;
S4, outer conducting ring is set on the outside of the piezoelectric ceramic ring, entirety is adjacent to the outside of the piezoelectric ceramic ring Silver layer;
S5, finally in the outside of outer conducting ring 4 it is uniformly arranged winding layer 5, so that outer conducting layer 4 is close to piezoelectric ceramic ring 1 Outside silver layer.
It should be noted that above-mentioned each sequence of steps is only that more preferably sequence, sequence according to circumstances can be adjusted suitably It is whole, such as outer conducting ring 4 can be first installed, then winding layer 5 is set, finally successively install again in conducting ring 2 and elastic insulated Protection ring 3.
Embodiment two
As shown in Figure 4 and Figure 5, the present embodiment two is basically the same as the first embodiment, and something in common repeats no more, difference It is: at least stretches out a wire bond pad 6 in outer conducting ring 4 and interior conducting ring 2, and be equipped on the wire bond pad 6 For wearing the wire connection hole 61 of conducting wire.
Preferably, as shown in figure 4, being all provided on interior conducting ring 2 and outer conducting ring 4 there are two wire bond pad 6, and four Wire bond pad 6 is arranged in a staggered manner, and conducting wire is facilitated to connect.
In conclusion provided by the present invention for the piezoelectric ceramic ring silver layer protective device of ultrasonic transducer, using opposite Simple structure is that silver layer provides protection, and using prestressing force (prestressing force including the application of indium steel wire) make interior conducting ring with Outer conducting ring is bonded setting with the inside and outside silver layer of piezoelectric ceramic ring respectively, not only has good conductive property it still, and And it is easy for installation, under the premise of not influencing piezoelectric ceramic ring normal work, solves silver layer on the inside of existing piezoelectric ceramic ring and fall off, It causes uneven silver layer surface electric field, class of insulation decline and piezoelectric ceramic ring vibration uneven, easily leads to piezoelectric ceramic ring fragmentation Problem.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features; And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and Range.

Claims (8)

1. a kind of piezoelectric ceramic ring silver layer protective device for ultrasonic transducer, it is characterised in that: including interior conducting ring and bullet Property insulating protection ring, the interior conducting ring is open cyclic structure, one of open side pressure of the interior conducting ring under normality On another open end, and the lateral perimeter of the interior conducting ring is greater than the inside perimeter of piezoelectric ceramic ring, in circumferencial direction The upper interior conductive ring cover and the inside silver layer for being close to the piezoelectric ceramic ring, the elastic insulated protection ring are arranged described The inside of interior conducting ring, and setting is bonded with the interior conducting ring, the elastic insulated protection ring is open cyclic structure;Also Including outer conducting ring, the outer conducting ring is bonded setting with the outside silver layer of piezoelectric ceramic ring.
2. piezoelectric ceramic ring silver layer protective device according to claim 1, it is characterised in that: the outside of the interior conducting ring The difference of the inside perimeter of perimeter and piezoelectric ceramic ring is 0.2-0.8mm.
3. piezoelectric ceramic ring silver layer protective device according to claim 2, it is characterised in that: the outside of the interior conducting ring The difference of the inside perimeter of perimeter and piezoelectric ceramic ring is 0.5mm.
4. piezoelectric ceramic ring silver layer protective device according to claim 1, it is characterised in that: the elastic insulated protection ring Open end and the open end of the interior conducting ring be arranged in a staggered manner.
5. piezoelectric ceramic ring silver layer protective device according to claim 1, it is characterised in that: the outside of the outer conducting ring Winding layer is set, and the winding layer is entwined by indium steel wire, titanium steel silk or wolfram steel silk.
6. piezoelectric ceramic ring silver layer protective device according to claim 5, it is characterised in that: the outer conducting ring is copper sheet It is made.
7. piezoelectric ceramic ring silver layer protective device according to claim 1-6, it is characterised in that: the interior conduction Ring is made of beryllium-bronze.
8. a kind of be assembled to the method on piezoelectric ceramic ring for piezoelectric ceramic ring silver layer protective device, it is characterised in that:
Piezoelectric ceramic ring is steadily placed, the interior conducting ring under normality is placed into the inside of piezoelectric ceramic ring, it is described at this time interior The open end of conducting ring is the overlaying state that interlocks, and one of open end is not contacted with the inside silver layer of piezoelectric ceramic ring;
The open end applied force of the interior conducting ring of silver layer contact, makes its inside silver layer with the piezoelectric ceramic ring on the inside of Xiang Weiyu The inside silver layer of contact, at this time two open ends docking of interior conducting ring, interior conducting ring and piezoelectric ceramic ring fits closely;
Elastic insulated protection ring is placed on the inside of the interior conducting ring, under the action of elastic force, the elastic insulated protection ring It is close to the interior conducting ring;
Outer conducting ring is set on the outside of the piezoelectric ceramic ring, and is adjacent to the outside silver layer of the piezoelectric ceramic ring;
Winding layer is uniformly arranged on the outside of outer conducting ring.
CN201610808484.1A 2016-09-07 2016-09-07 Piezoelectric ceramic ring silver layer protective device and assembly method for ultrasonic transducer Active CN106269453B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4244661A (en) * 1979-07-23 1981-01-13 Mcdonnell Douglas Corporation Fastener means and joint for laminates
US5099460A (en) * 1990-08-13 1992-03-24 Seabeam Instruments, Inc. Sonar transducer
CN2589095Y (en) * 2002-12-30 2003-12-03 罗伟 Piezo-electric ring of ultrasonic transducer
CN102547542A (en) * 2012-01-20 2012-07-04 天津大学 High-power composite piezoelectric transducer
CN202725460U (en) * 2012-04-17 2013-02-13 苏州工业园区海纳科技有限公司 Circular type energy converter
CN203695368U (en) * 2014-02-25 2014-07-09 温州市龙立方机械科技有限公司 Ultrasonic transduction pipe
CN206009167U (en) * 2016-09-07 2017-03-15 哈尔滨龙声超声技术有限公司 Piezoelectric ceramic ring silver layer protection device for power ultrasonic transducer

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4244661A (en) * 1979-07-23 1981-01-13 Mcdonnell Douglas Corporation Fastener means and joint for laminates
US5099460A (en) * 1990-08-13 1992-03-24 Seabeam Instruments, Inc. Sonar transducer
CN2589095Y (en) * 2002-12-30 2003-12-03 罗伟 Piezo-electric ring of ultrasonic transducer
CN102547542A (en) * 2012-01-20 2012-07-04 天津大学 High-power composite piezoelectric transducer
CN202725460U (en) * 2012-04-17 2013-02-13 苏州工业园区海纳科技有限公司 Circular type energy converter
CN203695368U (en) * 2014-02-25 2014-07-09 温州市龙立方机械科技有限公司 Ultrasonic transduction pipe
CN206009167U (en) * 2016-09-07 2017-03-15 哈尔滨龙声超声技术有限公司 Piezoelectric ceramic ring silver layer protection device for power ultrasonic transducer

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