CN106268931A - A kind of hydrocracking catalyst containing composite molecular screen and application thereof - Google Patents
A kind of hydrocracking catalyst containing composite molecular screen and application thereof Download PDFInfo
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Abstract
A kind of hydrocracking catalyst and application thereof, containing carrier and at least one selected from VIII and at least one is selected from the metal component of group vib, described carrier contains Beta molecular sieve, Y type molecular sieve and aluminium oxide, on the basis of carrier, the content of Beta type molecular sieve is 3 weight %~80 weight %, the content of Y type molecular sieve is 3 weight %~80 weight %, the content of aluminium oxide is 15 weight %~90 weight %, it is characterized in that, described carrier is by Beta type molecular sieve, Y type molecular sieve mixes with boehmite, molding, it is dried and roasting obtains, described boehmite includes PB1, characterize with X-ray diffraction, the κ of described PB11And κ2It is respectively greater than 1 to less than or equal to 3, wherein, κ1=h2/h1、κ2=h3/h2, h1、h2And h3It is respectively in the x-ray diffraction spectra of PB1 the peak height of three diffraction maximums at 2 θ angles being 24 °~30 °, 35 °~41 ° and 46 °~52 °.Compared with providing catalyst with prior art, the present invention provides catalyst to have more preferable hydrogenation aromatics-removing performance.
Description
Technical field
The present invention relates to a kind of hydrocracking catalyst and application thereof.
Background technology
Beta molecular sieve has stronger isomerism ability owing to having three dimensional intersection pore passage structure, is hydrocracked and urges
Agent generally use this component reduce raw material condensation point.
CN1315883 discloses a kind of hydrocracking catalyst containing modified Beta zeolite, with catalyst
On the basis of percentage by weight, including: (a) Beta zeolite 5%~40%;(b) big pore volume refractory oxide
10%~70%;(c) little porous aluminum oxide 0%~30%;(d) group vib metal-oxide 10%~40%;(e)VIII
Metal-oxide 1%~10%;Described Beta zeolite SiO2/Al2O3Mol ratio is 20~150, > 2nm two
Secondary aperture pore volume accounts for more than the 40% of total pore volume, specific surface 500~750m2/ g, infrared acidity
0.05~0.5mmol/g, Na2< 0.2%, at 25 DEG C, when P/Po is 0.1, water adsorption amount is little for O weight content
In 5 weight %, n-butyl alcohol adsorption experiment residual value is less than 0.4, ion exchange capacity < 0.07.Described hole
Hold the refractory oxide mixture selected from aluminium oxide, sial or aluminium oxide with silicon oxide.
Using this catalyst to be hydrocracked, the measuring change of diesel oil solidifying point ratio in product is relatively low, can produce width and evaporate
Divide low freezing point diesel fuel.Industry is hydrocracked charging and includes 350~540 DEG C of fractions such as VGO, and reaction temperature is general
Between 350~440 DEG C, in charging, high boiling component contacts with catalyst in liquid form when reaction.
Now solve resistance to mass tranfer, improve catalyst activity product key issue.
Need to improve catalyst pore passage structure, improve reaction molecular and touch hydrogenation active metals in catalyst
Ability.Owing to molecular sieve and metal sulfide pore volume are less, particularly meet macromole required by PETROLEUM PROCESSING
The middle macropore that hydrocarbon feed requires is less, and conventional method can be big by introducing in carrier of hydrocracking catalyst
The method of pore volume heat-resistant inorganic oxide matrix realizes, such as, introduce alumina host.
ZL01123765.1 discloses a kind of catalyst for hydrogenation treatment of diesel oil, this catalyst contain a kind of carrier and
Load molybdenum on this carrier and/or tungsten and nickel and/or cobalt, it is characterised in that described carrier is by aluminium oxide
Forming with zeolite, aluminium oxide is 90:10~50:50 with the weight ratio of zeolite, and described aluminium oxide is by aperture
The aluminium oxide that aluminium oxide and macroporous aluminium oxide are composited according to the weight ratio of 75:25~50:50, wherein,
Little porous aluminum oxide is that diameter is less than the pore volume in 80 angstroms of holes and accounts for the aluminium oxide of total pore volume more than 95%, macropore
Aluminium oxide is the aluminium oxide that the pore volume in diameter 60~600 angstroms of holes accounts for total pore volume more than 70%.
Summary of the invention
It is an object of the invention to provide a kind of performance obtain improve hydrocracking catalyst and this catalyst should
With.
The content that the present invention relates to includes:
A kind of hydrocracking catalyst, is selected from at least one selected from VIII with at least one containing carrier
The metal component of group vib, described carrier contains Beta molecular sieve, Y type molecular sieve and aluminium oxide, with carrier
On the basis of, the content of Beta type molecular sieve is 3 weight %~80 weight %, and the content of Y type molecular sieve is 3
Weight %~80 weight %, the content of aluminium oxide is 15 weight %~90 weight %, it is characterised in that described load
Body is mixed with Y type molecular sieve, boehmite by Beta type molecular sieve, molding, be dried and roasting obtain
Arriving, described boehmite includes PB1, characterizes with X-ray diffraction, the κ of described PB11And κ2Value model
Enclosing is 1 < κ1≤ 3,1 < κ2≤ 3, wherein, κ1=h2/h1、κ2=h3/h2, h1、h2And h3It is respectively PB1's
At the peak height of three diffraction maximums that 2 θ angles are 24~30 °, 35~41 ° and 46~52 ° in x-ray diffraction spectra.
The catalyst provided according to the present invention, under optimum condition, on the basis of carrier, Beta type molecular sieve
Content is 5 weight %~65 weight %, and the content of Y type molecular sieve is 5 weight %~65 weight %, aluminium oxide
Content be 30 weight %~90 weight %;Characterize with X-ray diffraction, the κ of described PB11And κ2It is respectively
1.02~2.4;Further preferably, the κ of described PB11It is 1.2~2.3, κ2It is 1.02~1.4;Described PB1's
Specific surface area is 100~350 meters2/ gram, pore volume is 0.7~1.2 ml/g, it is preferable that the ratio of described PB1
Surface area is 150~280 meters2/ gram, pore volume is 0.85~1.12 ml/g.
The catalyst provided according to the present invention, described Beta molecular sieve is hydrogen type molecular sieve, and described Beta divides
The silica alumina ratio of son sieve is 20~120, and specific surface area is 200~650 meters2/ gram, pore volume is 0.20~0.75 milliliter/
Gram;Described Y type molecular sieve is super-stable Y molecular sieves, and the lattice constant of described Y type molecular sieve is
2.460~2.430, specific surface area is 550~700 meters2/ gram, pore volume is 0.30~0.45 ml/g.
The catalyst provided according to the present invention, described Y type molecular sieve can contain phosphorus, with described molecular sieve be
Benchmark, the content of phosphorus is 0.1 weight %~2.5 weight %, preferably 0.4 weight %~2.0 weight %.
In the catalyst that the present invention provides, the metal component of described VIII is selected from nickel and/or cobalt, described
The metal component of group vib is selected from molybdenum/or tungsten, counts and on the basis of described catalyst by oxide, described nickel
And/or the content of cobalt is 1 weight %~15 weight %, preferably 2 weight %~10 weight %, described molybdenum/or tungsten
Content be 5 weight %~40 weight %, preferably 10 weight %~35 weight %.
The boehmite preparing catalyst of the present invention can be the mixture of PB1 and PB2, with butt
Counting and on the basis of carrier, the content of PB1 is 10~90 weight %, and the content of PB2 is 5~60 weight %,
With infrared spectrum characterization, the δ-value of PB2 is 1.5~4.5, wherein, δ=I1/(I2+I3), I1Thin for described plan
Diaspore infrared hydroxyl spectrum in 3665~3680cm-1The peak height of place's absworption peak, I2It is 3720~3730cm-1Place
The peak height of absworption peak, I3It is 3760~3780cm-1The peak height of place's absworption peak;Under preferable case, in terms of butt
And on the basis of carrier, the content of PB1 is 20 weight %~80 weight %, the content of PB2 is 10 weights
Amount %~50 weight %, the δ-value of described PB2 is 1.8~3.8.Described PB2 is the modifier of PB1, modified
Condition is that PB1 is dried 0.5~14 hour at 70~400 DEG C, it is preferable that modified condition is that PB1 exists
220~330 DEG C are dried 1~6 hour.
Preparing catalyst of the present invention, described drying condition includes: temperature is 50~350 DEG C, time
Between be 1~24 hour;Described roasting condition includes: temperature is 400~700 DEG C, and the time is 0.5~6 little
Time;Under optimum condition, described drying condition includes: temperature is 80~200 DEG C, and the time is 1~6 hour;
Described roasting condition includes: temperature is 550~650 DEG C, and the time is 1~3 hour.
Present invention also offers the application in hydrocarbon ils is processed of the described catalyst.
In the present invention, Beta zeolite is zeolite known to people, its Nomenclature Composition and Structure of Complexes at US3,308,069 Hes
Re28341 is already described.The catalyst provided according to the present invention, wherein suitably Beta zeolite can be
Commercially available commodity, it would however also be possible to employ prepared by any one prior art.Preferably zeolite is silicon oxide/oxidation
Aluminum (mol ratio) at least 25, such as the Beta zeolite of 30~500, the Beta zeolite being more highly preferred to is oxidation
Silicon/aluminium oxide (mol ratio) is 30~200, and EP164 is shown in the description for this Beta zeolite, 939,
US4,923,690, US5,164,169, CN1108213A, CN1108214A, CN1086792A etc. are special
Profit.On the basis of carrier, the content of Beta type molecular sieve is 3 weight %~80 weight %, preferably 5 weights
Amount %~65 weight %.
In the present invention, described Y type molecular sieve is selected from HY (hydrogen Y type molecular sieve), REY (alkene soil Y
Type molecular sieve), PY (phosphorus-contained gamma-type molecular sieve), USY (super-stable Y molecular sieves), PUSY (contain
Phosphorus USY, including PHY, REUSY (the super steady Y of alkene soil)), USY, PUSY preferably wherein,
Further preferably PUSY.Described molecular sieve can be commercially available commodity, it would however also be possible to employ arbitrary existing skill
Prepared by art.Such as, the disclosed method preparing USY of ZL00123139.1, Zl200410071122.6 is public
The method preparing PUSY opened, the most all as reference.
Described molding is carried out according to a conventional method, such as extruded moulding.Can add when extrusion molding and help in right amount
Squeeze agent and/or adhesive, then extrusion molding.Described extrusion aid, the kind of peptizer and consumption are ability
Well known to field technique personnel, it is not repeated herein.
The described method being dried with roasting is conventional method, such as, uses baking oven, guipure, converter heating side
Method is dried, and drying condition includes temperature 50~350 DEG C, preferably 70~200 DEG C, time 1~24 hours,
Preferably 2~6 hours;Using baking oven, guipure, converter heating means to carry out roasting, roasting condition includes temperature
350~800 DEG C, preferably 400~700 DEG C, time 0.5~6 hours, preferably 1~4 hour.
Inventors of the present invention have surprisingly found that, characterize with X-ray diffraction, use and include that one meets κ1Value
It is 1 to less than or equal to 3 with κ2Value is 1 to the boehmite PB1 less than or equal to 3 and Beta molecule
Sieve and Y type molecular sieve prepare carrier, this carrier, when preparing hydrocracking catalyst, catalyst has higher
Aromatic hydrocarbons conversion performance.
Wherein, κ1=h2/h1、κ2=h3/h2, h1、h2And h3It is respectively in the x-ray diffraction spectra of PB1 at 2 θ
Angle is the peak height of three diffraction maximums of 24 °~30 °, 35 °~41 ° and 46 °~52 °.
According to the present invention, the κ of further preferred described PB11And κ2Value be respectively 1.02~2.3, more excellent
Select the κ of described PB11Value be 1.2~2.3, κ2Value be 1.02~1.4.
On the premise of being sufficient for application claims, the source of PB1 is not particularly limited by the present invention, example
As, can be commercially available commodity or use arbitrary existing method to prepare.Such as CN100999328B is open
The boehmite prepared of the class boehmite method that uses aluminum sulfate and sodium metaaluminate neutralisation to prepare
The requirement of the present invention can be met, herein by reference as quoting.
In the present invention, described PB1 is at κ1And κ2Value meet require on the premise of, specific surface preferably wherein
Amass is 100~350 meters2/ gram, pore volume is 0.7~1.2 ml/g, and further preferred specific surface area is 150~280
Rice2/ gram, pore volume is the boehmite of 0.85~1.12 ml/g.
In the present invention, the pore volume of described boehmite, specific surface area etc., be by described boehmite in
After 600 DEG C of roastings 4 hours, BET N2 adsorption characterize and obtain.
Inventor further study show that, is being done in 70~400 DEG C by the boehmite meeting aforementioned claim
Dry 0.5~14 hour, it is preferable over 220~330 DEG C and is dried after 1~6 hour, obtain the modifier PB2 of PB1,
Employing infrared absorption spectroscopy characterizes, and the δ-value of PB2 is 1.5~4.5, preferably 1.8~3.8.Use it and PB1
And Beta molecular sieve and Y type molecular sieve mixing, the carrier prepared of molding prepare hydrocracking catalyst
Time, the performance of catalyst is further enhanced.Wherein, δ=I1/(I2+I3), I1For described plan thin water aluminum
Stone infrared hydroxyl spectrum in 3665~3680cm-1The peak height of place's absworption peak, I2It is 3720~3730cm-1Place absorbs
The peak height at peak, I3It is 3760~3780cm-1The peak height of place's absworption peak.
The catalyst provided according to the present invention, described selected from VIII with selected from the containing of metal component of group vib
Amount is for the usual content of hydrocracking catalyst, such as, by the basis of catalyst and in terms of oxide, described in urge
Agent contains the group VIII metal component of 1 weight %~15 weight %, 5 weight %~the group vib of 40 weight %
Metal component;Preferably comprise the group VIII metal component of 2 weight %~10 weight %, 10 weight %~35 weights
The group vib metal component of amount %.One or more in Cr, Mo or W of described group vib metal,
Preferably Mo and/or W, one or more in Fe, Co or Ni of described group VIII metal component,
Preferably Co and/or Ni.Be enough to by described at least one selected from VIII and at least one is selected from group vib
Metal component be carried on described alumina support on the premise of, concrete carrying method is limited the most especially
System.Preferably method is infusion process.Including separately or concurrently preparing containing selected from VIII and the metal of group vib
The dipping solution of component composition, described dipping according to impregnation liquid consumption difference can be excess immersion stain,
The saturated dipping in hole, the mode difference realized according to dipping can be infusion method leaching, spray impregnating.Pass through
Concentration, consumption or the regulation of carrier consumption and control to dipping solution, can prepare appointment content
Described catalyst, this is that those skilled in the art are readily appreciated by, and does not repeats.
The method for preparing catalyst provided according to the present invention, described vib metals compound is selected from these
One or more in the soluble compound of metal, for example, it may be silico-tungstic acid, silicotungstate, phosphorus molybdenum
In acid, phosphomolybdate, molybdate, paramolybdate, tungstates, metatungstate, ethyl metatungstate one
Plant or several.
Described group VIII metallic compound is selected from the salt of these metals, including their inorganic acid salt or have
Machine salt.Such as, described inorganic salt is selected from nitrate, carbonate, subcarbonate, hypophosphites, phosphoric acid
One or more in the partially decomposed product of salt, sulfate, chloride and these salts, it is preferable that
One or more in nitrate, carbonate or subcarbonate.Described organic salt be Organic substance with
Group VIII metal combines the salt or soluble complexes generated, and described Organic substance can be organic base, organic
Carboxylic acid, amine, ketone, ethers, alkyls, preferably organic carboxylate.
The catalyst provided according to the present invention, it is also possible to containing organic additive, with described catalyst as base
Standard, and in terms of carbon, the content of described organic additive is less than 10 weight %, the most not
More than 6 weight %.
One or more in oxygen-containing and/or nitrogenous Organic substance of described organic additive.Described contain
One or more in Organic Alcohol, the organic acid of oxygen compound, organic compounds containing nitrogen selected from organic amine,
One or more in organic ammonium salt.Specifically, selected from oxygen containing Organic substance selected from ethylene glycol, glycerol,
Polyethylene Glycol (molecular weight is 200~1500), diethylene glycol, butanediol, acetic acid, maleic acid, oxalic acid,
One or several in aminotriacetic acid, 1,2-CDTA, citric acid, tartaric acid, malic acid
Kind, wherein preferred ethylene glycol, glycerol, Polyethylene Glycol and citric acid;Nitrogenous Organic substance is selected from second two
Amine, diethylenetriamines, 1,2-diaminocyclohexane tetraacetic acid, glycine, nitrilotriacetic acid(NTA), EDTA and
One or more in ammonium salt, wherein preferred EDTA and nitrilotriacetic acid(NTA).Described organic additive is also
Can include containing Organic Alcohol and organic acid simultaneously.
The preparation method provided according to the present invention, when the catalyst of the present invention contains organic additive further
Time, also including the step introducing organic compound, described organic compound can be together with group VIII metal
Introduce, it is also possible to introduce after group VIII metal introducing, and be dried, preferably by Organic substance and the
Group VIII metal is configured to mixed solution and is simultaneously introduced by the way of dipping, is dried afterwards.Described dry
The selection of dry temperature and time except not enough so that group VIII metal salt or complex decompose in addition to, also should allow
Catalyst retains the Organic substance that major part is introduced, such as, retains the Organic substance of more than 50%, more preferably
Ground, retains the Organic substance of more than 70%.Its method can be that in prior art, any one can realize above-mentioned mesh
Method.Such as, heat drying, drying under reduced pressure and add the methods such as thermal drying under reduced pressure.When described
When drying means is heat drying, preferred baking temperature is less than 250 DEG C, is further preferably less than
200 DEG C, more preferably not more than 180 DEG C.
According to the conventional method in this area, described hydrotreating catalyst before the use, generally can be at hydrogen
In the presence of gas, at a temperature of 140~370 DEG C, carry out presulfurization with sulfur, hydrogen sulfide or sulfur-bearing raw material, this
Presulfurization can be carried out outside device also can be In-situ sulphiding in device, and the active metal component it loaded is converted into
Metal sulfide component.
The catalyst that the present invention provides can be used for hydrocracking or the hydro-upgrading of all kinds of hydrocarbon oil crude material.For adding
The reaction condition of hydrogen cracking or hydro-upgrading is usual hydrocracking or hydro-upgrading reaction condition, the most instead
Ying Wenwei degree 200~420 DEG C, more preferably 220~400 DEG C, pressure is 2~18 MPas, the most excellent
Electing 2~15 MPas as, liquid hourly space velocity (LHSV) is 0.3~10 hour-1, more preferably 0.3~5 hour-1, hydrogen oil
Volume ratio is 50~5000, more preferably 50~4000.
The device of the reaction of described hydrocracking or hydro-upgrading can make described raw oil add any being enough to
Hydrogen processes and carries out, such as, described solid in reaction dress device catalytic with described catalyst under reaction condition
Fixed bed reactor, moving-burden bed reactor or fluidized bed reactor are carried out.
Compared with providing catalyst with prior art, the present invention provides catalyst to have more preferable hydrogenation aromatics-removing
Energy.Such as, 4%~10% is added at the aromatic hydrocarbons activity of conversion using rear catalyst of the present invention.
Accompanying drawing explanation
Accompanying drawing is in order to a further understanding of the present invention, and constitutes the part of description, with following tool
Body embodiment is used for illustrating the present invention together, but is not intended that limitation of the present invention.In the accompanying drawings:
PB1-1 in Fig. 1 (XRD figure of boehmite) is the boehmite meeting application claims
XRD spectra;PB2-2 is a kind of modifier of PB1-1;SB (the plan thin water aluminum that Sasol company produces
Stone, trade name SB powder) it is the XRD spectra of a kind of boehmite that can not meet application claims.
The IR-OH spectrum of the modifier that PB2-2 is PB1-1 in Fig. 2 (the IR-OH figure of boehmite)
Figure;PB2-3 is that PB1-1 is in the IR-OH spectrogram of 600 DEG C of product of roastings.
Detailed description of the invention
The present invention is described further for the following examples.
In experiment, XRD is carried out on the D5005 type X-ray diffractometer of Siemens, Cu
Target, Ka radiates, solid probe, 40kV, 40mA, step-scan, stride 0.02 °, sweep limits
5 °~70 °.
IR-OH spectrogram is surveyed at U.S.'s BIO-RAD company FT3000 type Fourier transformation infrared spectrometer
Fixed, the self-supporting sheet of 15mm, and vacuum is to 10-3Pa, keeps 1h, scans after being cooled to room temperature
1000~4000cm-1Wave-number range.
In heavy oil, saturated hydrocarbons and aromatic hydrocarbons composition use SH/T0659-1998 method to measure with content.
Boehmite, preparation method or source used in embodiment and comparative example:
PB1-1
It is the sodium metaaluminate of 195g/L by the aluminum sulfate that 500mL concentration is 93g/L and the concentration of clear
(causticity coefficient is 1.6) is slowly added in the reactor of 2L band stirring, controls reaction temperature and is
40 DEG C, pH value 7.3.After reaction completely, it is that the sodium carbonate of 0.5mol/L is to pH value of solution that stirring adds concentration
Value is 9.7.After constant temperature 50 DEG C reacts 1 hour, filter, deionized water wash three times, baking oven ventilates
120 DEG C of temperature are dried 3hr, obtain boehmite PB1-1.The h1 of PB1-1, h2, h3, k1, k2With
And pore volume is listed in table 1.
PB1-2
The aluminum sulfate that 600mL concentration is 48g/L of clear and the ammonia of concentration 8% are slowly added simultaneously
Entering in the reactor of 2L band stirring, reaction is filtered, and add ammonia controlling reaction temperature is 35 DEG C, pH value
6.0.After reaction completely, filtering, pulled an oar by filter cake, stirring adds ammonium hydrogen carbonate and to solution ph is
9.5.After constant temperature 35 DEG C reacts 12 hours, filter, deionized water wash three times, baking oven ventilates 120 DEG C
Temperature is dried 3 hours, obtains boehmite PB1-2.The h1 of PB1-2, h2, h3, k1, k2And
Its pore volume is listed in table 1.
PB1-3
The aluminum sulfate that 600mL concentration is 93g/L of clear and the ammonia of concentration 8% are slowly added simultaneously
Entering in the reactor of 2L band stirring, controlling reaction temperature is 50 DEG C, pH value 4.6.After reaction completely, mistake
Filter, pulls an oar filter cake, and it is 8.4 that stirring adds sodium carbonate to solution ph.Constant temperature 35 DEG C reacts 0.5 hour
After, filtering, deionized water wash three times, 120 DEG C of temperature of ventilating in baking oven are dried 3 hours, obtain intending thin
Diaspore PB1-3.The h1 of PB1-3, h2, h3, k1, k2And its pore volume is listed in table 1.
SB
The boehmite that Sasol company produces, trade name SB powder.The h1 of SB, h2, h3, k1,
k2And its pore volume is listed in table 1.
Table 1 boehmite XRD characterizes data
Wherein, SB can not meet application claims.
Boehmite modifier used in embodiment and comparative example and preparation method thereof:
PB2-1
300 grams of PB1-1 are placed in Muffle furnace, are heated to 250 DEG C and constant temperature 3 hours at such a temperature,
Obtain PB2-1.The h1 of PB2-1, h2, h3, k1, k2 and its pore volume are listed in table 1, the I1 of PB2-1,
I2, I3 and δ-value are listed in table 2.
PB2-2
300 grams of PB1-1 are placed in Muffle furnace, are heated to 300 DEG C and constant temperature 3 hours at such a temperature,
Obtain PB2-2.The h1 of PB2-2, h2, h3, k1, k2 and its pore volume are listed in table 1, the I1 of PB2-2,
I2, I3 and δ-value are listed in table 2.
PB2-3
300 grams of PB1-1 are placed in Muffle furnace, are heated to 600 DEG C and constant temperature 3 hours at such a temperature,
Obtain PB2-3.The I1 of PB2-3, I2, I3 and δ-value are listed in table 2.
PB2-4
300 grams of PB1-2 are placed in Muffle furnace, are heated to 230 DEG C and constant temperature 5 hours at such a temperature,
Obtain PB2-4.The I1 of PB2-4, I2, I3 and δ-value are listed in table 2.
PB2-5
300 grams of PB1-3 are placed in Muffle furnace, are heated to 330 DEG C and constant temperature 2 hours at such a temperature,
Obtain PB2-5.The I1 of PB2-5, I2, I3 and δ-value are listed in table 2.
Table 2 boehmite PB Infrared Characterization data
Comparative example 1
By 533 grams of boehmite SB, (butt 0.75, butt assay method is for insert a certain amount of former powder
Crucible with cover is put in Muffle furnace, is warming up to 700 DEG C of constant temperature after 1 hour, calculates the residue ratio with former powder
Value, lower with) with 62.5 mole sieve Beta (middle Effect of Catalysis In Petrochemistry Ji Jianchang branch company produces, silica alumina ratio 24,
Pore volume 0.39ml/g, butt 0.8), with 61.7g gram of phosphorous super stable molecular sieve PUSY (middle Effect of Catalysis In Petrochemistry agent
Branch company's Chang Ling catalyst plant produces, trade name USY-5, phosphorus pentoxide content 1.2%, lattice constant
24.44, pore volume 0.40ml/g, butt 0.81), the mixing of 16 grams of sesbania powder, being extruded into circumscribed circle diameter is 1.6
The trilobal bar of millimeter, dries 3 hours for 120 DEG C, 600 DEG C of roasting temperatures 3 hours, obtains carrier, catalysis
Agent carrier composition is shown in Table 3.
After being cooled to room temperature, take 100 grams of carriers with containing ammonium metatungstate (Zigong, Sichuan cemented carbide works, oxidation
W content is 82 weight %) 50 grams, basic nickel carbonate (Xu Chi Chemical Co., Ltd. of Jiangsu, oxidation
Nickel content is 51 weight %) 8.7 grams, 10.5g citric acid 70mL aqueous impregnation, 180 DEG C are dried 10 hours,
Obtain catalyst R-1.On the basis of catalyst total amount, in R1, the mass fraction of metal component is (for calculating
Value, lower same) it is listed in table 3.
Embodiment 1
By 533 grams of boehmite powder PB1-1 (butt 0.75) with 62.5 mole sieve Beta, 61.7g
Gram USY-5, the mixing of 16 grams of sesbania powder, be extruded into the trilobal bar that circumscribed circle diameter is 1.6 millimeters, 120 DEG C
Dry 3 hours, 600 DEG C of roasting temperatures 3 hours, obtain carrier, catalyst carrier composition is shown in Table 3.
After being cooled to room temperature, take 100 grams of carriers with containing ammonium metatungstate (Zigong, Sichuan cemented carbide works, oxidation
W content is 82 weight %) 51 grams, basic nickel carbonate (Xu Chi Chemical Co., Ltd. of Jiangsu, oxidation
Nickel content is 51 weight %) 8.7 grams, 10.5g citric acid 80mL aqueous impregnation, 180 DEG C are dried 10 hours,
Obtain catalyst C-1.On the basis of catalyst total amount, in C-1, the mass fraction of metal component is listed in table 3.
Embodiment 2
By 267 grams of boehmite powder PB1-1 with the PB2-2 of 214 grams of contents on dry basis 0.92,62.5 grams points
Son sieve Beta, 61.8g gram of USY-5, the mixing of 16 grams of sesbania powder, being extruded into circumscribed circle diameter is 1.6 millimeters
Trilobal bar, 120 DEG C of drying, 600 DEG C of roasting temperatures 3 hours, obtain carrier, catalyst carrier composition is shown in
Table 3.
After being cooled to room temperature, take 100g carrier with containing ammonium metatungstate (Zigong, Sichuan cemented carbide works, tungsten oxide
Content is 82 weight %) 51 grams, basic nickel carbonate (Xu Chi Chemical Co., Ltd. of Jiangsu, nickel oxide
Content is 51 weight %) 8.7 grams, 10.5g citric acid 85mL aqueous impregnation, 180 DEG C are dried 10 hours,
Obtain catalyst C-2.On the basis of catalyst total amount, in C-2, the mass fraction of metal component is listed in table 3.
Embodiment 3
By 460g gram of boehmite powder PB1-3 (butt 0.76) with the PB2-1 of 56g contents on dry basis 0.89,
62.5g molecular sieve Beta, 62gUSY-5, the mixing of 16 grams of sesbania powder, being extruded into circumscribed circle diameter is 1.6 millimeters
Trilobal bar, 120 DEG C of drying, 600 DEG C of roasting temperatures 3 hours, obtain carrier, catalyst carrier forms
It is shown in Table 3.
After being cooled to room temperature, take 100g carrier with containing ammonium metatungstate (Zigong, Sichuan cemented carbide works, tungsten oxide
Content is 82 weight %) 51 grams, basic nickel carbonate (Xu Chi Chemical Co., Ltd. of Jiangsu, nickel oxide
Content is 51 weight %) 8.7 grams, 10.5g citric acid 90ml aqueous impregnation, 140 DEG C are dried 3 hours,
Obtain catalyst C-3.On the basis of catalyst total amount, in C-3, the mass fraction of metal component is listed in table 3.
Embodiment 4
With embodiment 2, except that replace PB2-2 with 200gPB2-3, obtain catalyst C-4.To urge
On the basis of agent total amount, in C-4, the mass fraction of metal component is listed in table 3.
Embodiment 5
By 197g gram of boehmite powder PB1-3 (butt 0.76) with the PB2-1 of 56g contents on dry basis 0.89,
344g molecular sieve Beta, 31gUSY-5, the mixing of 16 grams of sesbania powder, being extruded into circumscribed circle diameter is 1.6 millimeters
Trilobal bar, 120 DEG C of drying, 480 DEG C of roasting temperatures 8 hours, obtain carrier, catalyst carrier forms
It is shown in Table 3.
After being cooled to room temperature, take 100g carrier with containing ammonium metatungstate (Zigong, Sichuan cemented carbide works, tungsten oxide
Content is 82 weight %) 30 grams, basic nickel carbonate (Xu Chi Chemical Co., Ltd. of Jiangsu, nickel oxide
Content is 51 weight %) 18 grams, 25g citric acid 90ml aqueous impregnation, 110 DEG C are dried 20 hours,
To catalyst C-5.On the basis of catalyst total amount, in C-4, the mass fraction of metal component is listed in table 3.
Embodiment 6
With embodiment 5, except that molecular sieve Beta consumption is 31g, USY-5 consumption is 344g,
To catalyst C-6.On the basis of catalyst total amount, in C-6, the mass fraction of metal component is listed in table 3.
In table 3 catalyst, carrier and metal quality mark characterize data
Embodiment 7
This example demonstrates that the present invention provides the performance of catalyst.
In the present embodiment, the evaluation methodology of catalyst is: catalyst breakage becomes diameter 0.3~0.45 millimeter
Granule, loads catalyst 0.15 gram in 2 milliliters of fixed bed reactors and reacts.Reaction temperature 330 DEG C,
Reaction pressure 4.0 MPas, hydrogen-oil ratio (mol ratio) is 25, and liquid hourly space velocity (LHSV) is 30 hours-1, with containing tetrahydrochysene
The normal octane solution of naphthalene 5.61 weight % carries out micro anti-evaluation, and catalyst vulcanizes before entering reaction oil, sulfuration
Condition is: under conditions of Hydrogen Vapor Pressure 4.0MPa, is warming up to 60 DEG C, is passed through containing 6%CS2Normal hexane
Solution, is warming up to 360 DEG C, constant temperature 3 hours.
Aromatic hydrocarbons activity of conversion with following formula definition catalyst:
Aromatics conversion rate=(5.61%-w)/5.61% × 100%, wherein, w is the weight of naphthane in product
Percentage composition.
The results are shown in Table shown in 4:
Aromatics conversion rate under table 4 different catalysts effect
The aromatic hydrocarbons activity of conversion using rear catalyst of the present invention adds 4%~10%.
Claims (20)
1. a hydrocracking catalyst, containing carrier, selected from VIII and at least one is selected from group vib with at least one
Metal component, described carrier contains Beta molecular sieve, Y type molecular sieve and aluminium oxide, with carrier as base
Standard, the content of Beta type molecular sieve is 3 weight %~80 weight %, and the content of Y type molecular sieve is 3 weights
Amount %~80 weight %, the content of aluminium oxide is 15 weight %~90 weight %, it is characterised in that described load
Body is mixed with Y type molecular sieve, boehmite by Beta type molecular sieve, molding, be dried and roasting obtain
Arriving, described boehmite includes PB1, characterizes with X-ray diffraction, the κ of described PB11And κ2The biggest
In 1 to less than or equal to 3, wherein, κ1=h2/h1、κ2=h3/h2, h1、h2And h3It is respectively the X-ray of PB1
At the peak height of three diffraction maximums that 2 θ angles are 24~30 °, 35~41 ° and 46~52 ° in diffraction spectrogram.
Catalyst the most according to claim 1, it is characterised in that on the basis of carrier, Beta type molecular sieve
Content is 5 weight %~65 weight %, and the content of Y type molecular sieve is 5 weight %~65 weight %, aluminium oxide
Content be 30 weight %~90 weight %;Characterize with X-ray diffraction, the κ of described PB11And κ2It is respectively
1.02~2.4.
Catalyst the most according to claim 2, it is characterised in that characterize with X-ray diffraction, the κ of described PB11
It is 1.2~2.3, κ2It is 1.02~1.4.
Catalyst the most according to claim 1, it is characterised in that the specific surface area of described PB1 is 100~350
Rice2/ gram, pore volume is 0.7~1.2 ml/g.
Catalyst the most according to claim 4, it is characterised in that the specific surface area of described PB1 is 150~280
Rice2/ gram, pore volume is 0.85~1.12 ml/g.
Catalyst the most according to claim 1, it is characterised in that described Beta molecular sieve is that Hydrogen Beta divides
Son sieve.
Catalyst the most according to claim 6, it is characterised in that the silica alumina ratio of described Beta molecular sieve is
20~120, specific surface area is 200~650 meters2/ gram, pore volume is 0.20~0.75 ml/g.
Catalyst the most according to claim 1, it is characterised in that described Y type molecular sieve is superstable gamma-type molecule
Sieve.
Catalyst the most according to claim 8, it is characterised in that the lattice constant of described Y type molecular sieve is
2.460~2.430, specific surface area is 550~700 meters2/ gram, pore volume is 0.30~0.45 ml/g.
10. according to the catalyst described in any one of claim 1,8 or 9, it is characterised in that described Y type molecular sieve
Containing phosphorus, on the basis of described molecular sieve, the content of phosphorus is 0.1 weight %~2.5 weight %.
11. catalyst according to claim 10, it is characterised in that on the basis of described molecular sieve, described phosphorus
Content be 0.4 weight %~2.0 weight %.
12. catalyst according to claim 1, it is characterised in that the metal component of described VIII selected from nickel and
/ or cobalt, the metal component of described group vib is selected from molybdenum/or tungsten, counts with oxide and with described catalyst as base
Standard, the content of described nickel and/or cobalt is 1 weight %~15 weight %, and the content of described molybdenum/or tungsten is 5 weights
Amount %~40 weight %.
13. catalyst according to claim 12, it is characterised in that in terms of oxide and with described catalyst be
Benchmark, the content of described nickel and/or cobalt is 2 weight %~10 weight %, and the content of described molybdenum/or tungsten is 10
Weight %~35 weight %.
14. catalyst according to claim 1, it is characterised in that described boehmite is PB1 and PB2
Mixture, count and on the basis of carrier by butt, the content of PB1 is 10 weight %~90 weight %,
The content of PB2 is 5 weight %~60 weight %, and with infrared spectrum characterization, the δ-value of PB2 is 1.5~4.5,
Wherein, δ=I1/ (I2+I3), I1 be described boehmite infrared hydroxyl spectrum in 3665~3680cm-1
The peak height of place's absworption peak, I2 is 3720~3730cm-1The peak height of place's absworption peak, I3 is 3760~3780cm-1
The peak height of place's absworption peak.
15. catalyst according to claim 14, it is characterised in that count and on the basis of carrier by butt,
The content of PB1 is 20 weight %~80 weight %, and the content of PB2 is 10 weight %~50 weight %, described
The δ-value of PB2 is 1.8~3.8.
16. catalyst according to claim 14, it is characterised in that described PB2 is that PB1 is in 70~400 DEG C
It is dried the modifier of 0.5~14 hour.
17. catalyst according to claim 16, it is characterised in that described PB2 is that PB1 is in 220~330 DEG C
It is dried the modifier of 1~6 hour.
18. catalyst according to claim 1, it is characterised in that described drying condition includes: temperature is
50~350 DEG C, the time is 1~24 hour;Described roasting condition includes: temperature is 400~700 DEG C, time
Between be 0.5~6 hour.
19. catalyst according to claim 18, it is characterised in that described drying condition includes: temperature is
80~200 DEG C, the time is 1~6 hour;Described roasting condition includes: temperature is 550~650 DEG C, the time
It it is 1~3 hour.
20. according to the catalyst described in any one of claim 1~19 hydrocarbon ils process in application.
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CN110833848A (en) * | 2018-08-16 | 2020-02-25 | 中国石油化工股份有限公司 | Hydrocracking catalyst, preparation method and application thereof |
CN111097505A (en) * | 2018-10-26 | 2020-05-05 | 中国石油化工股份有限公司 | Hydrocracking catalyst containing Beta molecular sieve, and preparation method and application thereof |
CN112742440A (en) * | 2019-10-30 | 2021-05-04 | 中国石油化工股份有限公司 | Hydrocracking catalyst, preparation method and application thereof |
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CN1884082A (en) * | 2006-06-22 | 2006-12-27 | 武汉理工大学 | Method for preparing pseudo-boehmite with large pore volume and high specific surface area |
CN102188991A (en) * | 2010-03-04 | 2011-09-21 | 中国石油化工股份有限公司 | Hydrotreating catalyst and application thereof |
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CN1393521A (en) * | 2001-07-02 | 2003-01-29 | 中国石油化工股份有限公司 | Catalyst for hydrocracking medium oil and its preparing process |
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CN1884082A (en) * | 2006-06-22 | 2006-12-27 | 武汉理工大学 | Method for preparing pseudo-boehmite with large pore volume and high specific surface area |
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CN110833848A (en) * | 2018-08-16 | 2020-02-25 | 中国石油化工股份有限公司 | Hydrocracking catalyst, preparation method and application thereof |
CN110833848B (en) * | 2018-08-16 | 2023-04-07 | 中国石油化工股份有限公司 | Hydrocracking catalyst, preparation method and application thereof |
CN111097505A (en) * | 2018-10-26 | 2020-05-05 | 中国石油化工股份有限公司 | Hydrocracking catalyst containing Beta molecular sieve, and preparation method and application thereof |
CN111097505B (en) * | 2018-10-26 | 2023-02-17 | 中国石油化工股份有限公司 | Hydrocracking catalyst containing Beta molecular sieve, and preparation method and application thereof |
CN112742440A (en) * | 2019-10-30 | 2021-05-04 | 中国石油化工股份有限公司 | Hydrocracking catalyst, preparation method and application thereof |
CN112742440B (en) * | 2019-10-30 | 2023-08-08 | 中国石油化工股份有限公司 | Hydrocracking catalyst, and preparation method and application thereof |
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