CN106268096A - The manufacture method of the filter screen of cleaner unit - Google Patents

The manufacture method of the filter screen of cleaner unit Download PDF

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Publication number
CN106268096A
CN106268096A CN201610909167.9A CN201610909167A CN106268096A CN 106268096 A CN106268096 A CN 106268096A CN 201610909167 A CN201610909167 A CN 201610909167A CN 106268096 A CN106268096 A CN 106268096A
Authority
CN
China
Prior art keywords
filter screen
filter
framework
cleaner unit
filter material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610909167.9A
Other languages
Chinese (zh)
Inventor
黄方菊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Haibao Energy Technology Co Ltd
Original Assignee
Hefei Haibao Energy Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hefei Haibao Energy Technology Co Ltd filed Critical Hefei Haibao Energy Technology Co Ltd
Priority to CN201610909167.9A priority Critical patent/CN106268096A/en
Publication of CN106268096A publication Critical patent/CN106268096A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D39/00—Filtering material for liquid or gaseous fluids
    • B01D39/14—Other self-supporting filtering material ; Other filtering material
    • B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1692—Other shaped material, e.g. perforated or porous sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0002—Casings; Housings; Frame constructions
    • B01D46/0005—Mounting of filtering elements within casings, housings or frames
    • B01D46/0008—Two or more filter elements not fluidly connected positioned in the same housing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0084—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours provided with safety means
    • B01D46/0091—Including arrangements for environmental or personal protection
    • B01D46/0093—Including arrangements for environmental or personal protection against fire or explosion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/42—Auxiliary equipment or operation thereof
    • B01D46/4263—Means for active heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/42—Auxiliary equipment or operation thereof
    • B01D46/44—Auxiliary equipment or operation thereof controlling filtration
    • B01D46/448—Auxiliary equipment or operation thereof controlling filtration by temperature measuring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
    • B01D46/62—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10—Homopolymers or copolymers of propene
    • C08L23/12—Polypropene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00—Properties
    • C08L2201/02—Flame or fire retardant/resistant
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The present invention relates to dedusting technology field, particularly relate to the manufacture method of the filter screen of a kind of cleaner unit.Comprise the steps: 1., the making of framework；Using the forging and stamping of 55# steel to form, framework is square, and inner edge is double-decker, is used for clamping filter material；2., the making of filter material；After filter screen moulding material is added heat fusing, injecting in mould, pressurize 5 minutes under 5MPa pressure, then cooling, the demoulding, obtain filter material；3., the assembling of filter screen；After filter material is loaded framework, fluid sealant is used to be sealed by the contact surface of framework inner edge with filter material.The filter screen of cleaner unit and manufacture method thereof, by the structure of appropriate design filter screen, make be significantly improved the service life of the filter structure of cleaner unit.

Description

The manufacture method of the filter screen of cleaner unit
Technical field
The present invention relates to dedusting technology field, particularly relate to the manufacture method of the filter screen of a kind of cleaner unit.
Background technology
Cleaner unit is a kind of device for filtering dust, realizes the receipts to dust by the filter screen being arranged in cleaner unit Collection, makes gas be purified.But the filter material of most of filter screens is all incendive material in existing cleaner unit, so processing When burning gases or high-temperature gas, easily burnt damage, reduced the service life of cleaner unit, therefore, it is necessary to provide one Planting cleaner unit, structure and material to filter screen improve simultaneously, to solve the problems referred to above.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of cleaner unit, to solve existing cleaner unit in process combustion gas When body or high-temperature gas, easily burnt the problem of damage.Meanwhile, present invention also offers a kind of filter screen moulding material and system thereof Preparation Method, meanwhile, present invention also offers filter screen and the manufacture method thereof of a kind of cleaner unit.
For solving above-mentioned technical problem, the technical solution used in the present invention is:
A kind of cleaner unit, including: casing, is located at the air inlet of upper end, described casing side, is located at described casing opposite side The air outlet of lower end, it is located at several filter screens of described box house, is located at the cold wind mouth at described casing top；On described cold wind mouth It is provided with control valve；Described filter screen is provided with temperature sensor；Described temperature sensor is connected with described control valve.
The quantity of described filter screen is 3, and is parallel to each other and tilts and be located at described box house.
Filter screen moulding material, is made up of the raw material of following weight portion:
Polypropylene 50 parts, linear low density polyethylene (LLDPE) 15 parts, metallocene linear-low density polyethylene 10 parts, butadiene rubber 5 Part, nucleator 1 part, 1 part of antioxidant, fire retardant 2 parts, barbaloin 2 parts.
The preparation method of filter screen moulding material, comprises the steps:
1., premixing
By polypropylene 50 parts, linear low density polyethylene (LLDPE) 15 parts, metallocene linear-low density polyethylene 10 parts, butadiene rubber 5 parts, nucleator 1 part, 1 part of antioxidant, fire retardant 2 parts, barbaloin 2 parts be sequentially added into mixing plant, heat while stirring To 100 DEG C, stirring mixing 1 hour；
2., extruding pelletization
Premix is sent in extruder, processing temperature be 220 DEG C, screw speed be the condition of 300 revs/min Under, use extruder extruding pelletization, obtain filter screen moulding material.
The filter screen of cleaner unit, including framework and the filter material being located in described framework, filter material is made up of filter screen moulding material.
The manufacture method of the filter screen of cleaner unit, comprises the steps:
1., the making of framework
Using the forging and stamping of 55# steel to form, framework is square, and inner edge is double-decker, is used for clamping filter material；
2., the making of filter material
After filter screen moulding material is added heat fusing, inject in mould, pressurize 5 minutes under 5MPa pressure, then cool down, take off Mould, obtains filter material；
3., the assembling of filter screen
After filter material is loaded framework, fluid sealant is used to be sealed by the contact surface of framework inner edge with filter material.
Advantage for present invention with effect is:
1), cleaner unit, including: casing, be located at the air inlet of upper end, described casing side, be located under described casing opposite side The air outlet of end, it is located at several filter screens of described box house, is located at the cold wind mouth at described casing top；Set on described cold wind mouth There is control valve；Described filter screen is provided with temperature sensor；Described temperature sensor is connected with described control valve；By arranging temperature Sensor, detects filter screen temperature, the control valve in open cold air port when temperature is too high, is passed through cold wind in casing, is processing combustion Burn gas or during high-temperature gas, it is to avoid filter material is burnt damage, extends the service life of cleaner unit.
2), filter screen moulding material and preparation method thereof, by being rationally chosen to component and the proportioning of shaped material, make to make Filter screen there is flame-retarding characteristic, and its mechanical performance been significantly enhanced, and meets installation and the performance need of cleaner unit.
3), the filter screen of cleaner unit and manufacture method thereof, by the structure of appropriate design filter screen, make the filter structure of cleaner unit Service life be significantly improved.
Accompanying drawing explanation
The invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is the structural representation of the cleaner unit of the present invention；
Fig. 2 is the schematic diagram of the temperature sensor in Fig. 1.
In figure: casing 1, air inlet 2, air outlet 3, filter screen 4, cold wind mouth 6；Control valve 61, temperature sensor 5, include framework 41, filter material 42.
Detailed description of the invention
Embodiment 1
As shown in Figure 1 to Figure 2, the present invention provides a kind of cleaner unit, including: casing 1, is located at entering of upper end, casing 1 side Air port 2, it is located at the air outlet 3 of casing 1 opposite side lower end, is located at the several filter screens 4 within casing 1, is located at the cold of casing 1 top Air port 6.Cold wind mouth 6 is provided with control valve 61；Filter screen 4 is provided with temperature sensor 5；Temperature sensor 5 is connected with control valve 61. In the present embodiment, the quantity of filter screen 4 is 3, and is parallel to each other and tilts to be located at casing 1 inside.Filter screen 4 includes framework 41 He The filter material 42 being located in framework 41；The position near filter material 42 is located in framework 41 in temperature sensor 5, to detect near filter material 42 Temperature.
The cleaner unit of the present invention is when being used for processing burning gases or high-temperature gas, and once in casing 1, temperature is too high, temperature Sensor 5, by control valve 61 open cold air port 6, sends into cold wind in casing 1, reduces the temperature of casing 1, and then reduces filter screen The temperature of the filter material 42 of 4, it is to avoid filter material is burnt damage, extends the service life of cleaner unit.
Embodiment 2
Filter screen moulding material, is made up of the raw material of following weight portion:
Polypropylene 50 parts, linear low density polyethylene (LLDPE) 15 parts, metallocene linear-low density polyethylene 10 parts, butadiene rubber 5 Part, nucleator 1 part, 1 part of antioxidant, fire retardant 2 parts, barbaloin 2 parts.
The preparation method of filter screen moulding material, comprises the steps:
1., premixing
By polypropylene 50 parts, linear low density polyethylene (LLDPE) 15 parts, metallocene linear-low density polyethylene 10 parts, butadiene rubber 5 parts, nucleator 1 part, 1 part of antioxidant, fire retardant 2 parts, barbaloin 2 parts be sequentially added into mixing plant, heat while stirring To 100 DEG C, stirring mixing 1 hour；
2., extruding pelletization
Premix is sent in extruder, processing temperature be 220 DEG C, screw speed be the condition of 300 revs/min Under, use extruder extruding pelletization, obtain filter screen moulding material.
Embodiment 3
The filter screen of cleaner unit, including framework and the filter material being located in described framework, filter material is made up of filter screen moulding material.
The manufacture method of the filter screen of cleaner unit, comprises the steps:
1., the making of framework
Using the forging and stamping of 55# steel to form, framework is square, and inner edge is double-decker, is used for clamping filter material；
2., the making of filter material
After filter screen moulding material (being prepared from by embodiment 2) is added heat fusing, inject in mould, pressurize under 5MPa pressure 5 minutes, then cooling, the demoulding, obtained filter material；
3., the assembling of filter screen
After filter material is loaded framework, fluid sealant is used to be sealed by the contact surface of framework inner edge with filter material.
The present invention is not limited to above-described embodiment, and embodiment is exemplary, it is intended to be used for explaining the present invention, and can not It is interpreted as limitation of the present invention.

Claims (1)

1. the manufacture method of the filter screen of a cleaner unit, it is characterised in that comprise the steps:
1., the making of framework
Using the forging and stamping of 55# steel to form, framework is square, and inner edge is double-decker, is used for clamping filter material；
2., the making of filter material
After filter screen moulding material is added heat fusing, inject in mould, pressurize 5 minutes under 5MPa pressure, then cooling, the demoulding, To filter material；
3., the assembling of filter screen
After filter material is loaded framework, fluid sealant is used to be sealed by the contact surface of framework inner edge with filter material.
CN201610909167.9A 2016-10-18 2016-10-18 The manufacture method of the filter screen of cleaner unit Pending CN106268096A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610909167.9A CN106268096A (en) 2016-10-18 2016-10-18 The manufacture method of the filter screen of cleaner unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610909167.9A CN106268096A (en) 2016-10-18 2016-10-18 The manufacture method of the filter screen of cleaner unit

Publications (1)

Publication Number Publication Date
CN106268096A true CN106268096A (en) 2017-01-04

Family

ID=57718927

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610909167.9A Pending CN106268096A (en) 2016-10-18 2016-10-18 The manufacture method of the filter screen of cleaner unit

Country Status (1)

Country Link
CN (1) CN106268096A (en)

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1228872A (en) * 1967-05-26 1971-04-21
CN201157735Y (en) * 2008-01-17 2008-12-03 邦泰复合材料股份有限公司 Dustfree high efficiency filter screen
CN201342299Y (en) * 2008-12-26 2009-11-11 同方人工环境有限公司 Roughing-efficiency plate filter
CN201445869U (en) * 2008-12-10 2010-05-05 宁波市镇海凯达汽车部件厂 Automobile air-conditioning filter screen
CN202128992U (en) * 2011-09-30 2012-02-01 河南中烟工业有限责任公司 Convenient plate-type primary-effect air filter capable of being washed repeatedly
CN103113666A (en) * 2012-12-19 2013-05-22 江苏苏东化工机械有限公司 Polypropylene composite material filter plate and preparation method thereof
CN203816395U (en) * 2014-03-31 2014-09-10 深圳麦克维尔空调有限公司 Plate filter
CN104383752A (en) * 2014-12-04 2015-03-04 张建东 Composite microporous filtering plate and manufacturing method thereof
CN104945703A (en) * 2015-01-23 2015-09-30 湖北步洲环保科技有限公司 Preparation method of foamed polyethylene filter material
CN204745912U (en) * 2015-01-14 2015-11-11 郑州鼎力新能源技术有限公司 Bag type dust collector
CN105754279A (en) * 2015-07-29 2016-07-13 安徽省东瑞装饰材料有限公司 Polypropylene modified material for air conditioner filter net and preparation method of polypropylene modified material
CN205461489U (en) * 2016-01-19 2016-08-17 刘伟华 Industrial waste gas purifying box

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1228872A (en) * 1967-05-26 1971-04-21
CN201157735Y (en) * 2008-01-17 2008-12-03 邦泰复合材料股份有限公司 Dustfree high efficiency filter screen
CN201445869U (en) * 2008-12-10 2010-05-05 宁波市镇海凯达汽车部件厂 Automobile air-conditioning filter screen
CN201342299Y (en) * 2008-12-26 2009-11-11 同方人工环境有限公司 Roughing-efficiency plate filter
CN202128992U (en) * 2011-09-30 2012-02-01 河南中烟工业有限责任公司 Convenient plate-type primary-effect air filter capable of being washed repeatedly
CN103113666A (en) * 2012-12-19 2013-05-22 江苏苏东化工机械有限公司 Polypropylene composite material filter plate and preparation method thereof
CN203816395U (en) * 2014-03-31 2014-09-10 深圳麦克维尔空调有限公司 Plate filter
CN104383752A (en) * 2014-12-04 2015-03-04 张建东 Composite microporous filtering plate and manufacturing method thereof
CN204745912U (en) * 2015-01-14 2015-11-11 郑州鼎力新能源技术有限公司 Bag type dust collector
CN104945703A (en) * 2015-01-23 2015-09-30 湖北步洲环保科技有限公司 Preparation method of foamed polyethylene filter material
CN105754279A (en) * 2015-07-29 2016-07-13 安徽省东瑞装饰材料有限公司 Polypropylene modified material for air conditioner filter net and preparation method of polypropylene modified material
CN205461489U (en) * 2016-01-19 2016-08-17 刘伟华 Industrial waste gas purifying box

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* Cited by examiner, † Cited by third party
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Application publication date: 20170104