CN106264024B - A kind of industrial plastic floor mat and its manufacturing process - Google Patents
A kind of industrial plastic floor mat and its manufacturing process Download PDFInfo
- Publication number
- CN106264024B CN106264024B CN201610765875.XA CN201610765875A CN106264024B CN 106264024 B CN106264024 B CN 106264024B CN 201610765875 A CN201610765875 A CN 201610765875A CN 106264024 B CN106264024 B CN 106264024B
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- China
- Prior art keywords
- plastic
- plastic strip
- lateral
- longitudinal
- upper strata
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G27/00—Floor fabrics; Fastenings therefor
- A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
- A47G27/0212—Carpets; Stair runners; Bedside rugs; Foot mats to support or cushion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/732—Floor coverings
- B29L2031/7324—Mats
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Floor Finish (AREA)
Abstract
The present invention relates to a kind of industrial plastic floor mat, including upper strata longitudinal direction plastic strip, lower floor's lateral plastic item.The upper strata longitudinal direction plastic strip lower surface passes through solder bond with lower floor's lateral plastic upper surface, there is upper strata interval between the plastic strip of upper strata longitudinal direction, there is lower floor interval, upper strata longitudinal direction plastic strip and lower floor's lateral plastic item form the adhesive tape net with engraved structure between lower floor's lateral plastic item.The invention further relates to the manufacturing methods of above-mentioned industrial plastic floor mat, include the following steps：（1）Produce plastic strip：Using extrusion process, plastic material is processed into plastic strip；（2）Arrangement：By plastic strip proper alignment on longitudinal roller of with groove, longitudinal plastic strip is formed, in the vertical direction of longitudinal adhesive tape, plastic strip proper alignment is formed into lateral plastic item in the transverse rollers of with groove；（3）Welding：Lateral plastic upper surface with longitudinal plastic strip lower surface by heat source heating is welded, forms two layers of adhesive tape net with engraved structure up and down.
Description
Technical field
The present invention relates to industrial plastic floor mat field, it is related specifically to a kind of be easy and fast to installation, conveniently arrange
The industrial plastic floor mat of coiled material and its manufacturing method.
Background technology
Ground cushion in Modern Significance is the sixties in last century to develop by federal DS states and be gradually commercialized earliest, it
Technique be by strip of the extrusion with card slot by aluminium ingot, then the carpet gluing for cutting strip is embedded in aluminium alloy card slot
In, then will cut the aluminum alloy bar of inlaying carpet according to usable floor area and be cascaded with wire with regard to composition is aluminium alloy
Ground cushion.Until the industrial ground cushion of more than 80% today still adopts this aluminium alloy ground cushion, this is the industrial ground cushion of the first generation.
Last century the nineties, the blocky plastic floor mat of modularization injection molding start for commercial application field, this is the second foundry
Industry ground cushion.Plastic floor mat of the present invention is the industrial ground cushion of the third generation.
The industrial ground cushion of the first generation（Aluminium alloy ground cushion）Adopt always has following reason so far：It is aluminium alloy type first
The powerful supporting function of material industry.Aluminium alloy extrusions is applied to the building fields such as door, window earliest, in order to expand aluminium alloy extrusions
Application range, aluminium alloy extrusions producer need to only put into the fund of very little（Process different section bar molds）, it is possible to expand and rich
The rich product category of oneself.On the other hand, aluminium alloy extrusions producer in upstream saves largely for downstream aluminium alloy ground cushion producer
Investment so that ground cushion production industry can be entered by putting into a small amount of fund.Due to entry threshold bottom, cause today it is small in this way and
It dissipates, situation in full flourish.Such situation benefit is that the people participated in is more, the expansion of popularization, market cognition degree to ground cushion industry
Serve greatly critically important.Industrial ground cushion accomplishes tens scale of domestic market with entering this today as side door industry
The numerous size producer of industry, businessman have much relations.With in recent years enter this industry it is more and more, late comer in order to
It contends for markets only to take and enter the market at a low price, the aluminium alloy ground cushion in originally even 1,000 yuan of seven, 800 yuan of every square metre of market is present
Four, 500 yuan are down to, some are even down to more than 300 yuan.Price harmful competition has greatly reduced the normal profit margin of industry,
Ground cushion producer will constantly reduce cost in order to lucrative, and general section bar thickness cannot be below 2.5mm as industrial ground cushion
（The requirement that foreign countries have not bottom in 4mm）, the thickness of aluminium alloy extrusions has been down to 0.7mm now with producer, such section bar is thick
The aluminium alloy ground cushion quality made is spent to well imagine.The biggest factor for restricting the development of aluminium alloy ground cushion is exactly to install, although installation
It is not so difficult, it is easy to grasp, but installation will dig pit in advance, when labor cost is relatively low, it is little that expense accounts for cost, present labor
Power cost is more and more high, if user fills 4,5 square metres of ground cushion, businessman first sends two workers first to dig pit, cement smoothes out, and waits several
Its in-site installation of sending someone again after theing cement solidifies, so both expenses, laborious or take manually.Some users dislike aluminium alloy ground cushion to destroy
Original ground（Some, which rents a house to provide in agreement not allow, destroys original ground）And the primary problem that the popularization of aluminium alloy ground cushion encounters.
For the problem that aluminium alloy ground cushion industry faces, the industrial ground cushion of the second generation is applied and is given birth to.It is to be molded into module
Plastic floor mat, it is long that it overcomes aluminium alloy ground cushion installation period, the shortcomings that needing to dig pit in advance.Modularization is Product transport side
Just, the buckle structure up and down of its own is that product installation is very convenient,.But limitation that this product has it natural can not overcome
Shortcoming.First, the modularized design of product makes the associative perception of product poor, and matched carpet can not be continuous, secondly, encounters use
Family requirement is laid with irregular ground cushion（Such as circular rotating door ground cushion）With regard to helpless.The shortcomings that maximum is and aluminium alloy ground
The same secondary cleaning of pad is inconvenient, and feel difference is also the shortcomings that it is shared with aluminium alloy ground cushion.
Invention content
The shortcomings that in order to overcome the first generation, the second generation industrial ground cushion, the present invention are welded into using the plastic strip of environmental protection
Lower two layers of adhesive tape net with engraved structure.Ground cushion of the present invention mat formation conveniently, pattern enriches, is seamless spliced.Using soft
The plastic material of environmental protection, comfortable foot feeling, antifatigue, Er Cheongju washes also very convenient quick.In addition, the present invention also has dedusting, quiet
Sound, it is fire-retardant, anti-skidding the advantages that.
The technical scheme is that：A kind of industrial plastic floor mat, including upper strata longitudinal direction plastic strip, lower floor's lateral plastic
Item, it is characterised in that：Upper strata longitudinal direction plastic strip lower surface passes through solder bond, upper strata longitudinal direction with lower floor's lateral plastic upper surface
Between plastic strip there is upper strata interval, there is lower floor interval between lower floor's lateral plastic item, upper strata longitudinal direction plastic strip and lower floor are horizontal
The adhesive tape net with engraved structure is formed to plastic strip.
Further, upper strata longitudinal direction plastic strip and lower floor's lateral plastic item include PVC items, TPO items, TPU items or fourth
The solid plastics item such as nitrile rubber item.
Further, upper strata longitudinal direction plastic strip and lower floor's lateral plastic item are further included with inside and outside double-layer structure
Plastic strip using environment friendly plastic rubber material as outer layer, is prepared using co-extrusion technique for packing, gained plastic strip not only economic but also ring
It protects.
Further, upper strata longitudinal direction plastic strip and lower floor's lateral plastic item further include hollow plastic strip, can save material
Expect cost.
Further, upper strata longitudinal direction plastic strip and lower floor's lateral plastic item, end surface shape include square, rectangular
Shape, trapezoidal and diamond shape etc..
Further, longitudinal plastic strip upper surface is also provided with embossing, with enhancing friction, dedusting and beautiful effect
Fruit.
Further, the width at the upper strata interval is 0.5-10cm, and the width at the lower floor interval is 1-5cm, upper strata
It is spaced equal or different, lower floor interval is preferably equal.
The invention further relates to the manufacturing methods of above-mentioned industrial plastic floor mat, include the following steps：
1）Produce plastic strip：Using extrusion process, plastic material is processed into plastic strip；
2）Arrangement：By plastic strip proper alignment on longitudinal roller of with groove, longitudinal plastic strip is formed, in longitudinal adhesive tape
Vertical direction on, plastic strip proper alignment is formed into lateral plastic item in the transverse rollers of with groove；
3）Welding：Lateral plastic upper surface with longitudinal plastic strip lower surface by heat source heating is welded, is formed
The upper and lower two layers adhesive tape net with engraved structure.
Further, the step 2）Embossed step is further included before, and upper strata longitudinal direction plastic strip upper surface is carried out
Embossed.
Further, temper step is further included after the embossed step, carries out hot water, cold respectively to plastic strip
Water impregnates temper, improves plastic strip shrinkage.
Further, the heat source includes ultrasonic wave heat source, high frequency waves heat source and hot wind heat source.
Further, the step 2）Longitudinal roller used and transverse rollers, groove width, which is equal or slightly larger than, to be moulded
The width of adhesive tape plays fixed function to plastic strip, prevents adhesive tape flexural deformation.
Further, the step 3）In welding process, longitudinal plastic strip is fixed in each welding, is being welded every time
It is rotated once with roller after the completion, the camber line distance of rotation is every time the weld width of longitudinal plastic strip and two neighboring laterally modeling
The sum of the distance between adhesive tape.
The present invention has anti-fatigue effect using the soft plastic material of environmental protection, comfortable foot feeling.
In the present invention, longitudinal plastic strip upper surface carries out embossed, anti-skidding, dedusting and can scrape sand and beautification
The effect of appearance.
Structural reduction of the present invention is easy to cut, splice and mat formation, and can be done suitable for a variety of occasions, then fit connection
To seamless spliced, globality is strong, beautiful and generous.
In addition, the present invention also have the advantages that it is anti-skidding, mute, fire-retardant, environmentally friendly and easy to clean.
Description of the drawings
Fig. 1 is 1 process flow chart of the embodiment of the present invention；
Fig. 2 is 1 structure diagram of the embodiment of the present invention；
Fig. 3 is 1 Structure of cross section schematic diagram of the embodiment of the present invention；
Fig. 4 is 2 welding procedure schematic diagram of the embodiment of the present invention；
Fig. 5 is 2 structure diagram of the embodiment of the present invention；
Fig. 6 is 2 Structure of cross section schematic diagram of the embodiment of the present invention.
Specific embodiment
With reference to the accompanying drawings of the specification and embodiment the invention will be further described.
Embodiment 1:A kind of industrial plastic floor mat, including upper strata longitudinal direction plastic strip 1, lower floor's lateral plastic item 2, upper strata is indulged
To 1 lower surface of plastic strip and 2 upper surface of lower floor's lateral plastic item by solder bond, have between upper strata longitudinal direction plastic strip 1 upper
Interlayer is every with lower floor interval, upper strata longitudinal direction plastic strip 1 and the formation tool of lower floor's lateral plastic item 2 between lower floor's lateral plastic item 2
There is the adhesive tape net of engraved structure.Upper strata longitudinal direction plastic strip 1 and lower floor's lateral plastic item 2 are with two layers internal layer, outer layer of knot
The plastic strip of structure, internal layer are secondary recovery plastic rubber material, and outer layer is environment-friendly PVC plastic rubber material；Upper strata longitudinal direction plastic strip 1 and lower floor
Lateral plastic item 2, end surface shape are square；Longitudinal direction 1 upper surface of plastic strip is equipped with embossing；The upper strata interval width
It is distributed for 2cm, 5cm unequal interval, lower floor's interval width is spacedly distributed for 2cm.
The manufacturing method of industrial plastic floor mat, includes the following steps described in the present embodiment：
1）Produce plastic strip：Using co-extrusion technique for packing, plastic rubber material is processed as to the plastic cement with inside and outside double-layer structure
Item；
2）Embossed：Embossed is carried out to part plastic strip upper surface, for doing longitudinal plastic strip；
3）Temper：Carry out hot water, cold water soak temper respectively to plastic strip；
4）Arrangement：By the plastic strip proper alignment with embossing on longitudinal roller of with groove, longitudinal plastic strip is formed,
In the vertical direction of longitudinal plastic strip, horizontal stroke will be formed in the transverse rollers of with groove without the plastic strip proper alignment of embossing
To plastic strip；
5）Welding:Lateral plastic upper surface is welded by ultrasonic Wave heating and longitudinal plastic strip lower surface, shape
The adhesive tape net for having engraved structure into upper and lower two layers, completes the preparation of above-mentioned industrial plastic floor mat.
Embodiment 2:A kind of industrial plastic floor mat, including upper strata longitudinal direction plastic strip 1, lower floor's lateral plastic item 2, upper strata is indulged
To 1 lower surface of plastic strip and 2 upper surface of lower floor's lateral plastic item by solder bond, have between upper strata longitudinal direction plastic strip 1 upper
Interlayer is every with lower floor interval, upper strata longitudinal direction plastic strip 1 and the formation tool of lower floor's lateral plastic item 2 between lower floor's lateral plastic item 2
There is the adhesive tape net of engraved structure.Upper strata longitudinal direction plastic strip 1 and lower floor's lateral plastic item 2 are PVC solid plastic items；On described
The longitudinal plastic strip 1 of layer and lower floor's lateral plastic item 2, end surface shape are square；Longitudinal direction 1 upper surface of plastic strip is equipped with pressure
Line；The width at the upper strata interval is that 2cm is spacedly distributed every width with lower interlayer.
The manufacturing method of industrial plastic floor mat, includes the following steps described in the present embodiment：
1）Produce plastic strip：Using extrusion process, plastic material is processed into plastic strip；
2）Embossed：Embossed is carried out to part plastic strip upper surface, for doing longitudinal plastic strip；
3）Temper：Carry out hot water, cold water soak temper respectively to plastic strip；
4）Arrangement：By the plastic strip proper alignment with embossing on longitudinal roller of with groove, longitudinal plastic strip is formed,
In the vertical direction of longitudinal plastic strip, horizontal stroke will be formed in the transverse rollers of with groove without the plastic strip proper alignment of embossing
To plastic strip；
5）Welding:Lateral plastic upper surface by Hot-blast Heating and longitudinal plastic strip lower surface is welded, is formed
The upper and lower two layers adhesive tape net with engraved structure, completes the preparation of above-mentioned industrial plastic floor mat.
Only preferred embodiments of the present invention are described above, but are not to be construed as limiting the scope of the invention.This
Invention is not only limited to above example, and concrete structure is allowed to vary, in short, all guarantors in independent claims of the present invention
The various change done in the range of shield is within the scope of the present invention.
Claims (6)
1. a kind of manufacturing method of industrial plastic floor mat, the industrial plastic floor mat includes upper strata longitudinal direction plastic strip, lower floor
Lateral plastic item, with lower floor's lateral plastic upper surface by solder bond, upper strata is longitudinally moulded for upper strata longitudinal direction plastic strip lower surface
Between adhesive tape there is upper strata interval, there is lower floor interval between lower floor's lateral plastic item, upper strata longitudinal direction plastic strip and lower floor are lateral
Plastic strip forms the adhesive tape net with engraved structure；It is characterized in that：Include the following steps：
1）Produce plastic strip：Using extrusion process, plastic material is processed into plastic strip；
2）Arrangement：By plastic strip proper alignment on longitudinal roller of with groove, longitudinal plastic strip is formed, in hanging down for longitudinal adhesive tape
Nogata is upward, and plastic strip proper alignment is formed lateral plastic item in the transverse rollers of with groove；
3）Welding：Lateral plastic upper surface with longitudinal plastic strip lower surface by heat source heating is welded, is formed up and down
Two layers of adhesive tape net with engraved structure.
2. the manufacturing method of industrial plastic floor mat according to claim 1, it is characterised in that：The step 2）Before also
Including embossed step, embossed is carried out to upper strata longitudinal direction plastic strip upper surface.
3. the manufacturing method of industrial plastic floor mat according to claim 2, it is characterised in that：The embossed step
After further include temper step, carry out hot water, cold water soak temper respectively to plastic strip.
4. the manufacturing method of industrial plastic floor mat according to any one of claims 1 to 3, it is characterised in that：The heat source
Including ultrasonic wave heat source, high frequency waves heat source and hot wind heat source.
5. the manufacturing method of industrial plastic floor mat according to claim 1, it is characterised in that：The step 2）Used
Longitudinal roller and transverse rollers, groove width are equal or slightly larger than the width of plastic strip.
6. the manufacturing method of industrial plastic floor mat according to claim 1, it is characterised in that：The step 3）It welded
Cheng Zhong, longitudinal plastic strip are fixed in each welding, rotated after the completion of each weldering with roller it is primary, the camber line of rotation away from
From the sum of the distance between the weld width for each longitudinal plastic strip and two neighboring lateral plastic item.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610765875.XA CN106264024B (en) | 2016-08-31 | 2016-08-31 | A kind of industrial plastic floor mat and its manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610765875.XA CN106264024B (en) | 2016-08-31 | 2016-08-31 | A kind of industrial plastic floor mat and its manufacturing process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106264024A CN106264024A (en) | 2017-01-04 |
| CN106264024B true CN106264024B (en) | 2018-07-10 |
Family
ID=57674550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610765875.XA Expired - Fee Related CN106264024B (en) | 2016-08-31 | 2016-08-31 | A kind of industrial plastic floor mat and its manufacturing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106264024B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107916762A (en) * | 2017-11-30 | 2018-04-17 | 邢军 | A kind of partition pad mechanism and preparation method thereof |
| CN108859358A (en) * | 2018-06-29 | 2018-11-23 | 江苏尚唯汽车饰件有限公司 | A kind of lightweight automobile foaming carpet |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8824992D0 (en) * | 1988-10-25 | 1988-11-30 | Nufox Rubber Ltd | Method & apparatus for matting |
| CN200942001Y (en) * | 2006-05-12 | 2007-09-05 | 徐静宁 | Skidproof carpet |
| CN201468904U (en) * | 2009-06-19 | 2010-05-19 | 林振岳 | Plastic carpet |
| CN201840270U (en) * | 2010-11-01 | 2011-05-25 | 李钢涛 | PVC looping yarn carpet |
| CN103222789A (en) * | 2013-04-11 | 2013-07-31 | 张家港长盛伟业建材有限公司 | Ground mat |
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2016
- 2016-08-31 CN CN201610765875.XA patent/CN106264024B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN106264024A (en) | 2017-01-04 |
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Granted publication date: 20180710 Termination date: 20190831 |