CN106256734A - Tension control method for coiler - Google Patents

Tension control method for coiler Download PDF

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Publication number
CN106256734A
CN106256734A CN201610728120.2A CN201610728120A CN106256734A CN 106256734 A CN106256734 A CN 106256734A CN 201610728120 A CN201610728120 A CN 201610728120A CN 106256734 A CN106256734 A CN 106256734A
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CN
China
Prior art keywords
tension
coil diameter
numerical value
diameter numerical
coiling machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610728120.2A
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Chinese (zh)
Other versions
CN106256734B (en
Inventor
卢杰
任新意
高文芳
周建
唐伟
翟立刚
郭敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shougang Jingtang United Iron and Steel Co Ltd
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Shougang Jingtang United Iron and Steel Co Ltd
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Priority to CN201610728120.2A priority Critical patent/CN106256734B/en
Publication of CN106256734A publication Critical patent/CN106256734A/en
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Publication of CN106256734B publication Critical patent/CN106256734B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/02Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
    • B65H26/04Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2557/00Means for control not provided for in groups B65H2551/00 - B65H2555/00
    • B65H2557/20Calculating means; Controlling methods
    • B65H2557/24Calculating methods; Mathematic models
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/17Nature of material
    • B65H2701/173Metal

Landscapes

  • Winding, Rewinding, Material Storage Devices (AREA)
  • Control Of Metal Rolling (AREA)

Abstract

The invention discloses a tension control method of a coiler, and relates to a tension control method suitable for the coiler. The tension control method of the coiling machine for preventing the tower-shaped coil from being generated is provided. The tension control method of the coiling machine comprises the following steps: acquiring a winding diameter value x of the winding machine; determining the range of the roll diameter value x; and calculating an actual set value F of the tension of the coiling machine according to the range of the coil diameter value x, wherein F is yF ', i.e. (kx + b) F', the F 'is an initial set value of the tension of the coiling machine, the F' is a product of unit tension, strip width and strip thickness, the y is a tension coefficient, and the values of k and b are related to the range of the coil diameter value x.

Description

The tension control method of coiling machine
Technical field
The present invention relates to a kind of control method, particularly relate to a kind of tension control method being applicable to coiling machine.
Background technology
Existing coiling machine is when carrying out continuous hot galvanizing operation, and it can produce turriform volume, has had a strong impact on product quality, A lot of factories arrange special cancellation element to the generation preventing turriform from rolling up on coiling machine, but DeGrain.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of tension control method preventing coiling machine that turriform rolls up.
The tension control method of coiling machine of the present invention, comprises the following steps:
Obtain the coil diameter numerical value x of described coiling machine;
Determine the scope at described coil diameter numerical value x place;
According to the scope at described coil diameter numerical value x place, calculate actual setpoint F of the tension force of described coiling machine, described F= YF '=(kx+b) F ', wherein F ' is the initial set value of tension force of described coiling machine, and described F ' is unit tension force, strip width And the product of belt steel thickness, described y is the coefficient of tension, described k, the scope phase at value and described coil diameter numerical value x place of described b Close.
The tension control method of coiling machine of the present invention, wherein said k, the value of described b and the model at described coil diameter numerical value x place Enclose relevant, particularly as follows:
When described coil diameter numerical value x is more than or equal to 610 and is less than 810, described k=0, described b=1.5, described F= 1.5F’。
The tension control method of coiling machine of the present invention, wherein said k, the value of described b and the model at described coil diameter numerical value x place Enclose relevant, particularly as follows:
When described coil diameter numerical value x is more than or equal to 810 and is less than 820, described k=-0.03, described b=25.8, institute State F=(-0.03x+25.8) F '.
The tension control method of coiling machine of the present invention, wherein said k, the value of described b and the model at described coil diameter numerical value x place Enclose relevant, particularly as follows:
When described coil diameter numerical value x is more than or equal to 820 and is less than 1100, described k=0, described b=1.2, described F =1.2F '.
The tension control method of coiling machine of the present invention, wherein said k, the value of described b and the model at described coil diameter numerical value x place Enclose relevant, particularly as follows:
When described coil diameter numerical value x is more than or equal to 1100 and is less than 1600, described k=-0.0008, described b= 2.08, described F=(-0.0008x+2.08) F '.
The tension control method of coiling machine of the present invention, wherein said k, the value of described b and the model at described coil diameter numerical value x place Enclose relevant, particularly as follows:
When described coil diameter numerical value x is more than or equal to 1600 and is less than or equal to 2200, described k=-0.0003, described b =1.28, described F=(-0.0003x+1.28) F '.
The present invention does not use the mode that traditional elimination turriform is rolled up, and i.e. arranges special elimination dress on coiling machine Put, but realize eliminating the purpose of turriform volume by the size controlling reel tension.The present invention uses y=kx+b Function Modules Type, using coil diameter numerical value x as input value, coefficient of tension y is as output valve, after the coefficient of tension is multiplied by the initial set value of tension force I.e. obtain the actual setpoint of tension force, use different k and b according to different coil diameter numerical rangies such that it is able to thoroughly prevent Coiling machine produces turriform volume.
The invention will be further described below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 be coiling machine of the present invention tension control method in function relation figure between coil diameter numerical value and the coefficient of tension.
Detailed description of the invention
The tension control method of coiling machine of the present invention, comprises the following steps:
Obtain the coil diameter numerical value x of described coiling machine;
Determine the scope at described coil diameter numerical value x place;
According to the scope at described coil diameter numerical value x place, calculate actual setpoint F of the tension force of described coiling machine, described F= YF '=(kx+b) F ', wherein F ' is the initial set value of tension force of described coiling machine, and described F ' is unit tension force, strip width And the product of belt steel thickness, described y is the coefficient of tension, described k, the scope phase at value and described coil diameter numerical value x place of described b Close.As it is shown in figure 1, the functional relation between coil diameter numerical value and the coefficient of tension is y=kx+b.
The tension control method of coiling machine of the present invention, wherein said k, the value of described b and the model at described coil diameter numerical value x place Enclose relevant, particularly as follows:
When described coil diameter numerical value x is more than or equal to 610 and is less than 810, described k=0, described b=1.5, described F= 1.5F’。
The tension control method of coiling machine of the present invention, wherein said k, the value of described b and the model at described coil diameter numerical value x place Enclose relevant, particularly as follows:
When described coil diameter numerical value x is more than or equal to 810 and is less than 820, described k=-0.03, described b=25.8, institute State F=(-0.03x+25.8) F '.
The tension control method of coiling machine of the present invention, wherein said k, the value of described b and the model at described coil diameter numerical value x place Enclose relevant, particularly as follows:
When described coil diameter numerical value x is more than or equal to 820 and is less than 1100, described k=0, described b=1.2, described F =1.2F '.
The tension control method of coiling machine of the present invention, wherein said k, the value of described b and the model at described coil diameter numerical value x place Enclose relevant, particularly as follows:
When described coil diameter numerical value x is more than or equal to 1100 and is less than 1600, described k=-0.0008, described b= 2.08, described F=(-0.0008x+2.08) F '.
The tension control method of coiling machine of the present invention, wherein said k, the value of described b and the model at described coil diameter numerical value x place Enclose relevant, particularly as follows:
When described coil diameter numerical value x is more than or equal to 1600 and is less than or equal to 2200, described k=-0.0003, described b =1.28, described F=(-0.0003x+1.28) F '.
The present invention does not use the mode that traditional elimination turriform is rolled up, and i.e. arranges special elimination dress on coiling machine Put, but realize eliminating the purpose of turriform volume by the size controlling reel tension.
The present invention uses function model, and using coil diameter numerical value as input value, the coefficient of tension is as output valve, by the coefficient of tension The actual setpoint of tension force is i.e. obtained, it is possible to thoroughly avoid coiling machine to produce turriform volume after being multiplied by the initial set value of tension force.
Embodiment one
When coil diameter numerical value x is more than or equal to 610 and is less than 810, actual setpoint F=yF of reel tension '= 1.5F’。
Now according to above-mentioned control method to being exemplified below that the coiling machine of different coil diameter numerical value is controlled:
1) as coil diameter numerical value x=610, coefficient of tension y=1.5, now actual setpoint F=of reel tension 1.5F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
2) as coil diameter numerical value x=700, coefficient of tension y=1.5, now actual setpoint F=of reel tension 1.5F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
3) as coil diameter numerical value x=800, coefficient of tension y=1.5, now actual setpoint F=of reel tension 1.5F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
Embodiment two
When coil diameter numerical value x is more than or equal to 810 and is less than 820, actual setpoint F=yF of reel tension '= (-0.03x+25.8)F’。
Now according to above-mentioned control method to being exemplified below that the coiling machine of different coil diameter numerical value is controlled:
1) as coil diameter numerical value x=810, coefficient of tension y=1.5, now actual setpoint F=of reel tension 1.5F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
2) as coil diameter numerical value x=815, coefficient of tension y=1.35, now actual setpoint F=of reel tension 1.35F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
3) as coil diameter numerical value x=819, coefficient of tension y=1.23, now actual setpoint F=of reel tension 1.23F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
Embodiment three
When coil diameter numerical value x is more than or equal to 820 and is less than 1100, actual setpoint F=yF of reel tension '= 1.2F’。
Now according to above-mentioned control method to being exemplified below that the coiling machine of different coil diameter numerical value is controlled:
1) as coil diameter numerical value x=820, coefficient of tension y=1.2, now actual setpoint F=of reel tension 1.2F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
2) as coil diameter numerical value x=960, coefficient of tension y=1.2, now actual setpoint F=of reel tension 1.2F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
3) as coil diameter numerical value x=1090, coefficient of tension y=1.2, now actual setpoint F=of reel tension 1.2F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
Embodiment four
When coil diameter numerical value x is more than or equal to 1100 and is less than 1600, actual setpoint F=yF of reel tension ' =(-0.0008x+2.08) F '.
Now according to above-mentioned control method to being exemplified below that the coiling machine of different coil diameter numerical value is controlled:
1) as coil diameter numerical value x=1100, coefficient of tension y=1.2, now actual setpoint F=of reel tension 1.2F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
2) as coil diameter numerical value x=1350, coefficient of tension y=1.0, now actual setpoint F=of reel tension F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
3) as coil diameter numerical value x=1590, coefficient of tension y=0.81, now actual setpoint F=of reel tension 0.81F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
Embodiment five
When coil diameter numerical value x is more than or equal to 1600 and is less than or equal to 2200, actual setpoint F=of reel tension YF '=(-0.0003x+1.28) F '.
Now according to above-mentioned control method to being exemplified below that the coiling machine of different coil diameter numerical value is controlled:
1) as coil diameter numerical value x=1600, coefficient of tension y=0.8, now actual setpoint F=of reel tension 0.8F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
2) as coil diameter numerical value x=1900, coefficient of tension y=0.71, now actual setpoint F=of reel tension 0.71F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
3) as coil diameter numerical value x=2200, coefficient of tension y=0.6, now actual setpoint F=of reel tension 0.6F ', wherein initial set value F of reel tension '=unit tension × strip width × belt steel thickness.
Embodiment described above is only to be described the preferred embodiment of the present invention, the not model to the present invention Enclose and be defined, on the premise of designing spirit without departing from the present invention, the those of ordinary skill in the art technical side to the present invention Various deformation that case is made and improvement, all should fall in the protection domain that claims of the present invention determines.

Claims (6)

1. the tension control method of a coiling machine, it is characterised in that comprise the following steps:
Obtain the coil diameter numerical value x of described coiling machine;
Determine the scope at described coil diameter numerical value x place;
According to the scope at described coil diameter numerical value x place, calculate actual setpoint F of the tension force of described coiling machine, described F=yF ' =(kx+b) F ', wherein F ' is the initial set value of tension force of described coiling machine, described F ' be unit tension force, strip width and The product of belt steel thickness, described y is the coefficient of tension, described k, described b value relevant to the scope at described coil diameter numerical value x place.
The tension control method of coiling machine the most according to claim 1, it is characterised in that: described k, the value of described b and institute The scope stating coil diameter numerical value x place is correlated with, particularly as follows:
When described coil diameter numerical value x is more than or equal to 610 and is less than 810, described k=0, described b=1.5, described F= 1.5F’。
The tension control method of coiling machine the most according to claim 1, it is characterised in that: described k, the value of described b and institute The scope stating coil diameter numerical value x place is correlated with, particularly as follows:
When described coil diameter numerical value x is more than or equal to 810 and is less than 820, described k=-0.03, described b=25.8, described F =(-0.03x+25.8) F '.
The tension control method of coiling machine the most according to claim 1, it is characterised in that: described k, the value of described b and institute The scope stating coil diameter numerical value x place is correlated with, particularly as follows:
When described coil diameter numerical value x is more than or equal to 820 and is less than 1100, described k=0, described b=1.2, described F= 1.2F’。
The tension control method of coiling machine the most according to claim 1, it is characterised in that: described k, the value of described b and institute The scope stating coil diameter numerical value x place is correlated with, particularly as follows:
When described coil diameter numerical value x is more than or equal to 1100 and is less than 1600, described k=-0.0008, described b=2.08, institute State F=(-0.0008x+2.08) F '.
The tension control method of coiling machine the most according to claim 1, it is characterised in that: described k, the value of described b and institute The scope stating coil diameter numerical value x place is correlated with, particularly as follows:
When described coil diameter numerical value x is more than or equal to 1600 and is less than or equal to 2200, described k=-0.0003, described b= 1.28, described F=(-0.0003x+1.28) F '.
CN201610728120.2A 2016-08-26 2016-08-26 Tension control method for coiler Active CN106256734B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107570533A (en) * 2017-08-18 2018-01-12 北京首钢自动化信息技术有限公司 A kind of device for controlling dynamically and its method for being used to eliminate coil of strip tower
CN110054014A (en) * 2019-04-28 2019-07-26 湖北江升新材料有限公司 A kind of rim charge tension control system, control method and rim charge winder
CN110193532A (en) * 2019-04-28 2019-09-03 邯郸钢铁集团有限责任公司 A kind of quick judgement and control method of reel tension fluctuation
CN112224967A (en) * 2020-10-13 2021-01-15 首钢京唐钢铁联合有限责任公司 Method and device for controlling tension of coiling machine and electronic equipment
CN112893482A (en) * 2021-01-18 2021-06-04 湖南华菱涟源钢铁有限公司 High-strength steel coiling tension control method, device, equipment and storage medium
CN116730079A (en) * 2023-08-09 2023-09-12 宁德时代新能源科技股份有限公司 Tension control method, tension control device, control equipment and storage medium
CN116873640A (en) * 2023-09-07 2023-10-13 宁德时代新能源科技股份有限公司 Coiled material winding control method and winding equipment

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107570533A (en) * 2017-08-18 2018-01-12 北京首钢自动化信息技术有限公司 A kind of device for controlling dynamically and its method for being used to eliminate coil of strip tower
CN110054014A (en) * 2019-04-28 2019-07-26 湖北江升新材料有限公司 A kind of rim charge tension control system, control method and rim charge winder
CN110193532A (en) * 2019-04-28 2019-09-03 邯郸钢铁集团有限责任公司 A kind of quick judgement and control method of reel tension fluctuation
CN110054014B (en) * 2019-04-28 2024-03-26 湖北江升新材料有限公司 Rim charge tension control system, control method and rim charge winding machine
CN112224967A (en) * 2020-10-13 2021-01-15 首钢京唐钢铁联合有限责任公司 Method and device for controlling tension of coiling machine and electronic equipment
CN112893482A (en) * 2021-01-18 2021-06-04 湖南华菱涟源钢铁有限公司 High-strength steel coiling tension control method, device, equipment and storage medium
CN112893482B (en) * 2021-01-18 2023-04-14 湖南华菱涟源钢铁有限公司 High-strength steel coiling tension control method, device, equipment and storage medium
CN116730079A (en) * 2023-08-09 2023-09-12 宁德时代新能源科技股份有限公司 Tension control method, tension control device, control equipment and storage medium
CN116873640A (en) * 2023-09-07 2023-10-13 宁德时代新能源科技股份有限公司 Coiled material winding control method and winding equipment
CN116873640B (en) * 2023-09-07 2024-02-20 宁德时代新能源科技股份有限公司 Coiled material winding control method and winding equipment

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