CN106251950A - A kind of luminous charging pile cable and preparation method thereof - Google Patents
A kind of luminous charging pile cable and preparation method thereof Download PDFInfo
- Publication number
- CN106251950A CN106251950A CN201610861349.3A CN201610861349A CN106251950A CN 106251950 A CN106251950 A CN 106251950A CN 201610861349 A CN201610861349 A CN 201610861349A CN 106251950 A CN106251950 A CN 106251950A
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- China
- Prior art keywords
- cable
- charging pile
- core
- luminous
- transparent
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0045—Cable-harnesses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1895—Internal space filling-up means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/36—Insulated conductors or cables characterised by their form with distinguishing or length marks
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)
Abstract
The invention discloses a kind of luminous charging pile cable, including the cable core set gradually from inside to outside and restrictive coating, be surrounded with transparent wheat and draw adhesive tape, be provided with isolychn in described cable core outside described cable core, described restrictive coating is transparent sheath layer.Compared with prior art, the present invention is when to charging electric vehicle, its cable will be luminous, play the effect of charge reminder and warning, not detectable reason will not be caused when night charges to trip pedestrian especially, also reduce because tripping drag force damage charging gun and the risk of charging connecting device simultaneously.
Description
Technical field
The invention belongs to field of cables, particularly relate to a kind of luminous charging pile cable and preparation method thereof.
Background technology
Electric automobile charging pile cable in the market contributes to connect charging pile or vehicle power supplies electronic vapour
The multicore structure cable of car charging, this insulating sheath material is generally TPE (thermoplastic elastomer (TPE)), and sheath color is generally black
Or orange, be only used for the carrier of charging transmission, there is no a function of charge reminder and warning, especially night charging cable be coiled in
It is not easy to be found by people and trip pedestrian very much on the ground, and easily because tripping drag force damage charging gun and charging connecting device.
Secondly, this kind of cable is in use not easy to be found whether it is using by electric automobile car owner, makes car owner be difficult to select at which
It is charged.And it is poor that this kind of cable uses TPE material to there is bendability, the risk easily ftractureed.So, it would be desirable to research and development
A in use can charge reminder and warning function, good bending property, cost performance is high, and service life, the luminescence of length was filled
Electricity stake cable.
The China of Application No. 201310173330.6 applies for a patent and discloses a kind of cable, and wherein cable includes core,
The outside of cable is coated with fluorescent material, but during life-time service, fluorescent material easily comes off, and does not has luminous effect
Really.
Summary of the invention
The problem existed for above-mentioned prior art of the present invention, it is provided that a kind of have sending out of charge reminder and warning function
Light charging pile cable and preparation method thereof.
For solving above-mentioned technical problem, the present invention is achieved through the following technical solutions: a kind of luminous charging pile cable, bag
Including the cable core and restrictive coating set gradually from inside to outside, described cable core is drawn adhesive tape wrapped by transparent wheat, sets in described cable core
Having isolychn, described restrictive coating is transparent sheath layer.Transparent wheat draws adhesive tape on the one hand to have light transmission, on the other hand makes stranding
After core rounding the loosest, during when being also prevented from extrusion molding out of jacket, sizing material is absorbed in core gap.
Described isolychn includes two electrodes and the luminescent material being placed between two electrodes, between two electrodes after energising, produces
Raw electric field, the electronics in luminescent material collides electrode under electric field action, ionization occurs and occurs energy level transition to cause luminescence.
Described electrode is made up of the copper wire spiral winding of some a diameter of 0.1 ± 0.05mm, and described luminescent material is
In PCTFF plastics, add nano zine oxide, be prepared as plastic master batch, then add the zinc sulfide shape of doped with manganese ion wherein
Become.
Described cable core includes 3 for core and 3 isolychns, 3 described the sending out of transmitting electric energy and ground protection
Uniform light is distributed in the periphery of 3 described cores.
Described core includes conductor and wraps up the insulating barrier of this conductor, and described conductor employing meets IEC 60228 and marks
The 6th class copper conductor in standard, the cross-sectional area of described conductor is 2.5 ± 0.2mm2, conductor structure is 140/0.15.
Described cable core gap is filled with nylon yarn, is not only able to make the construction of cable more rounding.And cable is using
BENDING PROCESS can effectively reduce between core and core, the frictional force of core and isolychn, prevent from damaging core and isolychn
Skin.And nylon yarn has the advantages such as high flexibility, splendid plastic memory, bending restoring force so that the bending of cable is extensive
Multiple effect becomes apparent from.
Described restrictive coating is made up of polyether thermoplastic polyurethane, and is extruded in described transparent wheat and draws outside adhesive tape.
Polyether thermoplastic polyurethane is transparent so that the light that isolychn produces can penetrate restrictive coating.And material has higher
Mechanical performance, wear-resisting, oil resistant, weather-proof, uvioresistant, heat-proof water, the performance such as cold-resistant, anti tear.Well solve cable
The long-time ability using resistance to rugged environment out of doors.
Described insulating barrier uses high-temperature silicon disulfide rubber, with the Polymethyl methacrylate of high molecular as rubber,
Being mixed into reinforced filling, vulcanizing agent, add pressure in heating and be sulfided into elastomer, hardness is 60 ± 5A, it is ensured that the flexibility of cable,
It is resistant to 180 DEG C of high temperature and-50 DEG C of low temperature, still can bend in-50 DEG C of environment and not ftracture, it is ensured that charging pile construction is in severe cold
Area can use by normal safe.
The preparation method of a kind of luminous charging pile cable, for preparing above-mentioned cable, comprises the following steps:
(1) with transparent wheat, 3 cores and 3 isolychns being drawn adhesive tape wrapped formation cable core, 3 isolychns are evenly arranged in
The periphery of 3 described cores；3 cores and 3 isolychns use the stranded stranding of back twist to form cable core, and stranding lay ratio is
30～40, the described overlapping wrapped wrapped transparent wheat of mode that uses outside described cable core draws adhesive tape, and lapping angle is 25～40
Degree.
(2) draw in described transparent wheat and outside adhesive tape, extrude a transparent sheath layer.After using back twist twisted synthesizing cable, core does not has
There is resilience stress, it is ensured that stranding roundness and the accuracy of stranding diameter.
Luminous charging pile cable operation principle: when charging gun inserts charging electric vehicle port, and core is used for transmitting exchange
Electric current, for charging electric vehicle, provides alternating voltage to isolychn, and the electronics in its luminescent material collides under electric field action to be sent out
, there is ionization and occurs energy level transition to cause luminescence, what it was wrapped draws adhesive tape for transparent wheat, and restrictive coating is in light center
Bright polyether thermoplastic polyurethane, so light produced by luminous source can be seen.
Compared with prior art, the luminous charging pile cable of the present invention uses core stranding together with isolychn wrapped transparent
Wheat is drawn and extrudes the manufacturing process of transparent sheath layer and makes the luminous charging pile cable in use can be luminous.So cable
When to charging electric vehicle, its cable will be luminous, plays the effect of charge reminder and warning, especially when night charges not
Not detectable reason can be caused to trip pedestrian, also reduce because tripping drag force damage charging gun and charging connection dress simultaneously
The risk put.Also improve electric automobile car owner and find which charging pile is leaving unused and is being currently in use the very first time, facilitate it to select
Select charging, be thus greatly saved the time finding idle charging pile of car owner, and also reduce the wind that cable is destroyed
Danger, also improves the whole service life of charging pile.
Accompanying drawing explanation
Fig. 1 is the cross-sectional structure schematic diagram of the present invention.
In figure, 1 conductor, 2 insulating barriers, 3 isolychns, 4 nylon yarns, 5 transparent wheats draw adhesive tape, 6 restrictive coatings.
Detailed description of the invention
Elaborating embodiments of the invention below, the present embodiment is carried out under premised on technical solution of the present invention
Implement, give detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following enforcement
Example.
As it is shown in figure 1, the luminous charging pile cable that the embodiment of the present application provides, including the cable core set gradually from inside to outside
And restrictive coating, cable core is drawn adhesive tape wrapped by transparent wheat, and cable core includes 3 for transmitting the core of electric energy and ground protection and 3
Isolychn, 3 isolychns are evenly distributed on the periphery of 3 cores.Restrictive coating is transparent sheath layer.On the one hand transparent wheat draws adhesive tape
Having light transmission, on the other hand make the core rounding after stranding the loosest, when being also prevented from extrusion molding out of jacket, sizing material is absorbed in core gap
In.
Isolychn includes two electrodes and the luminescent material being placed between two electrodes, between two electrodes after energising, produces electric field,
Electronics in luminescent material collides electrode under electric field action, ionization occurs and occurs energy level transition to cause luminescence.Electrode by
The copper wire spiral winding of 18 a diameter of 0.1 ± 0.05mm is made, it is of course also possible to be the copper wire of other quantity, luminescent material is
In PCTFF plastics, add nano zine oxide, be prepared as plastic master batch, then add the zinc sulfide shape of doped with manganese ion wherein
Become.
Core includes conductor and insulating barrier, and conductor uses and meets the 6th class copper conductor in IEC 60228 standard, conductor
Cross-sectional area is 2.5mm2, conductor structure is 140/0.15, i.e. this conductor is made up of the monofilament of 140 a diameter of 0.15mm.
In the application one alternative embodiment, cable core gap is filled with nylon yarn, is not only able to make the construction of cable more rounding.
And cable use in BENDING PROCESS can effectively reduce between core and core, the frictional force of core and isolychn, anti-stop loss
Bad core and isolychn skin.And nylon yarn has the advantages such as high flexibility, splendid plastic memory, bending restoring force, makes
The bending recovery effects obtaining cable becomes apparent from.
In the application preferred embodiment, restrictive coating is made up of polyether thermoplastic polyurethane, and is extruded in transparent wheat and draws glue
Outside band.Polyether thermoplastic polyurethane is transparent so that the light that isolychn produces can penetrate restrictive coating, and material has
There are the performances such as higher mechanical performance, wear-resisting, oil resistant, weather-proof, uvioresistant, heat-proof water, cold-resistant, anti tear.Well solve
Cable uses the ability of resistance to rugged environment the most out of doors.
In the application one alternative embodiment, insulating barrier uses high-temperature silicon disulfide rubber, with the poly-ethylene methacrylic of high molecular
Radical siloxane is rubber, is mixed into reinforced filling, vulcanizing agent etc., adds pressure in heating and is sulfided into elastomer, and hardness is 60 ± 5A, protects
Demonstrate,prove the flexibility of cable, be resistant to 180 DEG C of high temperature and-50 DEG C of low temperature, still can bend in-50 DEG C of environment and not ftracture, it is ensured that
Charging pile construction can use by normal safe in severe cold area.
Luminous charging pile cable operation principle: when charging gun inserts charging electric vehicle port, and core is used for transmitting exchange
Electric current, for charging electric vehicle, provides alternating voltage to isolychn, and the electronics in its luminescent material collides under electric field action to be sent out
, there is ionization and occurs energy level transition to cause luminescence, what it was wrapped draws adhesive tape for transparent wheat, and restrictive coating is in light center
Bright polyether thermoplastic polyurethane, so light produced by luminous source can be seen.
Embodiments herein also provides for a kind of method for preparing luminous charging pile cable, comprises the following steps:
(1) with transparent wheat, 3 cores and 3 isolychns being drawn adhesive tape wrapped formation cable core, 3 isolychns are evenly arranged in
The periphery of 3 described cores；3 cores and 3 isolychns use the stranded stranding of back twist to form cable core, and stranding lay ratio is
30～40, use the overlapping wrapped wrapped transparent wheat of mode to draw adhesive tape outside described cable core, lapping angle is 25～40 degree.
(2) draw employing outside adhesive tape to squeeze tube process in described transparent wheat to extrude a transparent sheath layer, squeeze tube process
Extruded velocity is fast；During production simple to operate, core shift regulation is easily；Joining mould convenient, same set of mould can utilize adjustment draw ratio
Way, extrude various sizes of sheath；" orientation " effect, especially to crystalline high polymer, result is there is after plastic warp stretching
Plastics machinery intensity is made to improve；Sheath thickness is easily controlled；Some particular/special requirement can extrude the most loose, in cable core profile
Become the hollow pipe of a bale breaking.
The luminous charging pile cable of the present invention uses the core wrapped transparent wheat of stranding together with isolychn 3 to draw and extrude transparent
The manufacturing process of restrictive coating makes the luminous charging pile cable in use can be luminous.So cable is filling to electric automobile
During electricity, its cable will be luminous, plays the effect of charge reminder and warning, will not cause when night charges not detectable especially
Reason and trip pedestrian, also reduce simultaneously and damage charging gun and the risk of charging connecting device because tripping drag force.Also carry
High electric automobile car owner finds which charging pile, idle and be currently in use, facilitates it to select charging the very first time.Thus
It is greatly saved the time finding idle charging pile of car owner, and also reduces the risk that cable is destroyed, also improve and fill
The whole service life of electricity stake.
Obviously, those skilled in the art can carry out various change and the modification spirit without deviating from the present invention to invention
And scope.So, if the present invention these amendment and modification belong to the claims in the present invention and equivalent technologies thereof scope it
In, then the present invention is also intended to comprise these change and modification.
Claims (10)
1. a luminous charging pile cable, including the cable core set gradually from inside to outside and restrictive coating, it is characterised in that described
Being surrounded with transparent wheat outside cable core and draw adhesive tape, be provided with isolychn in described cable core, described restrictive coating is transparent sheath layer.
2. a kind of luminous charging pile cable as claimed in claim 1, it is characterised in that described isolychn includes two electrodes
And the luminescent material being placed between two electrodes, between two electrodes after energising, producing electric field, the electronics in luminescent material is at electric field action
, there is ionization and occurs energy level transition to cause luminescence in lower collision electrode.
3. a kind of luminous charging pile cable as claimed in claim 2, it is characterised in that described electrode is by some a diameter of
The copper wire spiral winding of 0.1 ± 0.05mm is made, and described luminescent material is interpolation nano zine oxide in PCTFF plastics, system
Standby one-tenth plastic master batch, then add the zinc sulfide formation of doped with manganese ion wherein.
4. as claimed in claim 2 or claim 3 a kind of luminous charging pile cable, it is characterised in that described cable core include 3 for
Transmitting electric energy and the core of ground protection and 3 isolychns, 3 described isolychns are evenly distributed on 3 described cores
Peripheral.
5. a kind of luminous charging pile cable as claimed in claim 1, it is characterised in that described core includes conductor and parcel
The insulating barrier of this conductor, described conductor uses and meets the 6th class copper conductor in IEC 60228 standard, the horizontal stroke of described conductor
Sectional area is 2.5 ± 0.2mm2, conductor structure is 140/0.15.
6. a kind of luminous charging pile cable as claimed in claim 1, it is characterised in that be filled with Buddhist nun in described cable core gap
Nylon yarn.
7. a kind of luminous charging pile cable as claimed in claim 1, it is characterised in that described restrictive coating is by polyether-type thermoplastic
Property polyurethane is made, and is extruded in described transparent wheat and draws outside adhesive tape.
8. a kind of luminous charging pile cable as claimed in claim 1, it is characterised in that described insulating barrier uses high temperature vulcanized
Silicone rubber, its hardness is 60 ± 5A, is resistant to 180 DEG C of high temperature and-50 DEG C of low temperature, still can bend and not ftracture in-50 DEG C of environment.
9. a preparation method for luminous charging pile cable, for preparation cable as described in claim 18, its feature exists
In, comprise the steps:
(1) with transparent wheat, 3 cores and 3 isolychns being drawn adhesive tape wrapped formation cable core, 3 isolychns are evenly arranged in 3
The periphery of described core；
(2) draw in described transparent wheat and outside adhesive tape, extrude a transparent sheath layer.
The preparation method of a kind of luminous charging pile cable the most as claimed in claim 9, in described step (1), 3 cores and 3
Root isolychn uses the stranded stranding of back twist to form cable core, and stranding lay ratio is 30～40, uses weight outside described cable core
The wrapped transparent wheat of mode of lap wound bag draws adhesive tape, and lapping angle is 25～40 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610861349.3A CN106251950A (en) | 2016-09-28 | 2016-09-28 | A kind of luminous charging pile cable and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610861349.3A CN106251950A (en) | 2016-09-28 | 2016-09-28 | A kind of luminous charging pile cable and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106251950A true CN106251950A (en) | 2016-12-21 |
Family
ID=57611846
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610861349.3A Pending CN106251950A (en) | 2016-09-28 | 2016-09-28 | A kind of luminous charging pile cable and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106251950A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2587236A (en) * | 2019-09-20 | 2021-03-24 | Peter Boxwell Michael | Illuminated electric vehicle charging cable |
| CN114694889A (en) * | 2020-12-28 | 2022-07-01 | 威海市泓淋电力技术股份有限公司 | Luminous rifle cable that charges |
| US20220270785A1 (en) * | 2022-05-11 | 2022-08-25 | Foshan Jiepin Toy Industrial Co., Ltd. | Portable charging light-emitting cable for new energy vehicles |
| IT202100029024A1 (en) * | 2021-11-16 | 2023-05-16 | Prysmian Spa | Electrical cable and charging system including said electrical cable |
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| CN103974483A (en) * | 2014-05-25 | 2014-08-06 | 上海洞舟实业有限公司 | Inductance electroluminescent luminous wire |
| CN104134491A (en) * | 2014-08-14 | 2014-11-05 | 深圳宝兴电线电缆制造有限公司 | Luminous charging cable for electric vehicles |
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| CN105513707A (en) * | 2016-01-14 | 2016-04-20 | 东莞市晟钫实业有限公司 | Flowing-water-shaped luminescent wire cable of USB (Universal Serial Bus) |
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| WO2009142171A1 (en) * | 2008-05-22 | 2009-11-26 | リンテック株式会社 | Luminescent composition, electroluminescent sheet using the luminescent composition, and process for producing the electroluminescent sheet |
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|---|---|---|---|---|
| GB2587236A (en) * | 2019-09-20 | 2021-03-24 | Peter Boxwell Michael | Illuminated electric vehicle charging cable |
| CN114694889A (en) * | 2020-12-28 | 2022-07-01 | 威海市泓淋电力技术股份有限公司 | Luminous rifle cable that charges |
| IT202100029024A1 (en) * | 2021-11-16 | 2023-05-16 | Prysmian Spa | Electrical cable and charging system including said electrical cable |
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Application publication date: 20161221 |
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