CN106249723A - The feeding prompt system of mixing plant - Google Patents

The feeding prompt system of mixing plant Download PDF

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Publication number
CN106249723A
CN106249723A CN201610822606.2A CN201610822606A CN106249723A CN 106249723 A CN106249723 A CN 106249723A CN 201610822606 A CN201610822606 A CN 201610822606A CN 106249723 A CN106249723 A CN 106249723A
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CN
China
Prior art keywords
described
information
feeding
mixing plant
material position
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CN201610822606.2A
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Chinese (zh)
Inventor
吴俊�
魏志魁
康颖
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湖南三路面机械有限公司
湖南三一路面机械有限公司
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Priority to CN201610822606.2A priority Critical patent/CN106249723A/en
Publication of CN106249723A publication Critical patent/CN106249723A/en

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/40Minimising material used in manufacturing processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention provides the feeding prompt system of a kind of mixing plant, including: central control unit, for obtaining the material position information of feed bin in mixing plant;Intelligent scheduling unit, for extracting the production information of mixing plant, and receives the material position information from central control unit, and generates feeding information according to material position information and production information;On-the-spot prompt terminal, for receiving the feeding information from intelligent scheduling unit, and exports feeding information and reminds;This programme is realized the monitoring to charging progress by central control unit and interacting of intelligent scheduling unit and is assigned feeding operation instruction, so avoid artificial range estimation and artificial judgment exists inefficient and low precision problem, to indicate more rapidly and exactly feeding;And realize the direct con person of system by the interaction of intelligent scheduling unit with on-the-spot prompt terminal and operate, so avoid the artificial delayed and low accuracy problem passed on and exist, to improve mixing plant production efficiency.

Description

The feeding prompt system of mixing plant

Technical field

The present invention relates to engineering equipment control system field, in particular to the feeding prompt system of a kind of mixing plant.

Background technology

At present, mixing plant is all to be fed toward aggregate bin by load wagon, and the stirring that aggregate bin is arranged on main building Standing, load wagon driver cannot observe aggregate bin, is typically estimated by the operator in mixing plant control room and add in the case of this Material progress, and completed to aggregate with the load wagon driver that commander is on-the-spot with load wagon driver call by transmitter receiver, mobile phone Storehouse charging or the control stopping feeding operate;But, existing mixing plant typically has multiple aggregate bin, and defeated by one Sending band to multiple aggregate bin timesharing feedings, this makes in mixing plant to be respectively provided with charging efficiency and charging control precision higher wanting Ask, and in current actual feeding operation, this personnel of fully relying on transmit and judge the feed way i.e. poor efficiency of information again Easily make mistakes, to such an extent as to reduce the production efficiency of whole mixing plant to a certain extent.

Summary of the invention

In order to solve at least one above-mentioned technical problem, it is an object of the present invention to provide the feeding of a kind of mixing plant Prompt system.

For achieving the above object, the invention provides the feeding prompt system of a kind of mixing plant, including: central authorities control single Unit, for obtaining the material position information of feed bin in mixing plant;Intelligent scheduling unit, for extracting the production information of described mixing plant, And receive the described material position information from described central control unit, and raw according to described material position information and described production information Become feeding information;On-the-spot prompt terminal, for receiving the described feeding information from described intelligent scheduling unit, and Export described feeding information to remind.

The feeding prompt system of the mixing plant that the present invention provides, central control unit can obtain original material position information, or Person obtains information be acted upon obtaining the material position information of feed bin to intelligence sample and to sampling, and intelligent scheduling unit passes through network (such as Ethernet etc.) communication obtains the material position information data from central control unit, and intelligent scheduling unit is according to scene The production information of this material position information data and feed bin judges whether to need to feed feed bin, i.e. by central control unit and intelligence Interacting of scheduling unit realizes the monitoring to charging progress and assigns feeding operation instruction, so avoids artificial mesh There is inefficient and low precision problem in survey mode and artificial judgment mode, can carry out feeding more rapidly and exactly and refer to Show, improve the production efficiency of mixing plant;It addition, on-the-spot prompt terminal can be located at that to carry out the operation of feeding operation existing in native system , and can be mobile terminal or fixed terminal, after on-the-spot prompt terminal receives intelligent scheduling unit transmission feeding information, Remind driver carry out feeding or stop feeding operation by the way of output sound, light, word and/or image, i.e. pass through intelligence The interaction of scheduling unit and scene prompt terminal can realize the direct con person of system and operate, so avoid people Work mode of communication exists and passes on delayed and pass on the problem made mistakes, improve the production efficiency of mixing plant.

Such as, the material position information data obtaining obtaining when intelligent scheduling unit judges is less than the minimum material bit data preset Conclusion time, send the feeding information carrying out feeding operation, on-the-spot prompt terminal exports the prompting of this feeding information and drives The person of sailing carries out feeding operation;The material position information data obtaining obtaining when intelligent scheduling unit judges is higher than the high charge level number preset According to conclusion time, send stop the feeding information of feeding operation, on-the-spot prompt terminal exports the prompting of this feeding information Driver stops feeding operation, or on-the-spot prompt terminal does not send feeding and reminds.

It addition, the feeding prompt system of the mixing plant in above-described embodiment of present invention offer can also have following additional Technical characteristic:

In technique scheme, described feeding information includes audio prompt information;Wherein, described intelligent scheduling unit Generate feeding instruction according to described material position information and described production information, and mix from sound bank corresponding with the instruction of described feeding Described audio prompt information;Described on-the-spot prompt terminal includes voice message terminal, and described voice message terminal reports institute State audio prompt information to remind.

When intelligent scheduling unit judges obtains the conclusion needing to carry out feeding operation, this conclusion of reaction of formation corresponding on Expect instruction code, and the audio prompt information that intelligent scheduling unit mixes this code corresponding from sound bank (e.g., asks driver Feeding etc.), voice message terminal reports this audio prompt information (e.g., " asking driver's feeding ");When intelligent scheduling unit judges When obtaining the conclusion needing to stop feeding operation, the corresponding feeding instruction code of this conclusion of reaction of formation, and intelligent scheduling unit Audio prompt information corresponding to this code (e.g., ask driver to stop feeding etc.), voice message terminal is mixed from sound bank Report this audio prompt information (reporting content such as " asking driver to stop feeding ");By system directly to driver in this design Assign feeding operational order, so, can avoid artificial mode of communication exists and pass on delayed and pass on the problem made mistakes, improve The Accuracy and high efficiency of information exchanging process, makes mixing plant produce more efficient.

In any of the above-described technical scheme, it is preferable that described feeding information includes display reminding information;Described scene carries Show that terminal includes that display reminding terminal, described display reminding terminal are used for exporting described display reminding information and remind, described The output content of display reminding terminal includes: word and/or pattern.

Such as, display reminding terminal can be LED (Light Emitting Diode) display unit, mobile phone terminal, electricity Brain terminals etc., display reminding terminal receives after the display reminding information of intelligent scheduling unit, and output is believed with display reminding Word content that breath is corresponding printed words such as (e.g.) " please driver's feeding ", " asking driver to stop feeding ";Or display reminding terminal Display represents the pattern of feeding and reminds driver should carry out feeding operation, and display represents forbids that driver reminded by the pattern of feeding Feeding operation should be stopped.

Certainly, above not limiting this programme, driver is entered by the most exportable other guide of display reminding terminal Row instruction, will not enumerate herein, but all should be in the protection domain of this programme.

In any of the above-described technical scheme, it is preferable that described display reminding terminal is additionally operable to: receive and control from described central authorities The described material position information of unit, and export described material position information and remind.

So, driver can be easy to and understand feeding progress in real time, to enable a driver to its work of flexible arrangement.

It addition, in such scheme specifically, such as, display reminding terminal can be LED (Light Emitting Diode) display unit, mobile phone terminal or computer terminal, display reminding terminal receives the described material from central control unit After the information of position, the word content (e.g., " material position is 10% at present " etc.) of output display information, or display reminding terminal is defeated Go out the pattern content (e.g., material position progress bar pattern etc.) of display reminding information.

Certainly, above not limiting this programme, driver is entered by the most exportable other guide of display reminding terminal Row instruction;Even, driver can also be indicated by the way of voice broadcast expects bit data at present by on-the-spot prompt terminal, Will not enumerate herein, but all should be in the protection domain of this programme.

In any of the above-described technical scheme, it is preferable that the feeding prompt system of described mixing plant also includes: wireless transmission mould Block, for the described feeding information that described intelligent scheduling unit generates being sent to described on-the-spot prompt terminal, so that institute State the described feeding information of on-the-spot prompt terminal output to remind.

In any of the above-described technical scheme, it is preferable that the feeding prompt system of described mixing plant also includes: input block, use Feeding information in Gather and input;Described intelligent scheduling unit is additionally operable to receive the feeding information of described input, and The feeding information of described input is sent to described on-the-spot prompt terminal, makes described on-the-spot prompt terminal export described input Feeding information remind.

In the situation of production information generation temporal shift, the dispatcher being positioned at computer control room can be by input Device manual editing's feeding information, the feeding information that on-the-spot prompt terminal output scheduling personnel edit reminds, So, the motility that system controls can be improved.

When dispatcher " asks driver to continue feeding " or " asking driver to stop feeding at once " by input block editor Deng feeding information time: when being LED display unit for on-the-spot prompt terminal, LED display unit can show accordingly " ask driver to continue feeding " or the printed words of " asking driver to stop feeding at once " show, or LED display unit can show accordingly Meaning continues feeding or forbids the pattern of feeding;When on-the-spot prompt terminal is voice message terminal, intelligent scheduling unit Correspondingly mix from sound bank and " asking driver to continue feeding " or the audio prompt of " asking driver to stop feeding at once " Information, voice message terminal receives after the information of intelligent scheduling unit, correspondingly reports " asking driver to continue feeding " Or the audio content of " asking driver to stop feeding at once ".

In any of the above-described technical scheme, it is preferable that described intelligent scheduling unit includes: the scheduler module of material position, it is used for storing The production information of described mixing plant, and draw small powder place value according to described production information, and judge described material position information with The magnitude relationship of described small powder place value, and generate described feeding information according to judged result.

Such as, material position scheduler module can store next information such as production task, factory formula, and appoints according to producing Business, factory formula draw the materials wear rate of mixing plant, such as, the nest in production task, factory formula is used material position In the preset algorithm that scheduler module is built-in and be calculated this materials wear rate, and according to materials wear rate and feed bin Volume data calculates further and maintains the normal small powder place value produced, it is to be understood that this preset algorithm is unique, In different mixing plants and different operating mode, the preset algorithm of application is likely to difference, and the setting of algorithm and use have been this area Personnel know, and are not described in detail in this;In the design, when material position, scheduler module judges the material position information that central control unit obtains Less than this small powder place value time, material position scheduler module generates this feeding information of prompting driver's feeding, so that scene carries Show that terminal reminds driver's feeding according to feeding information.

Certainly, general mixing plant control system is all preset with and presets small powder place value, and this default small powder place value is Fixed value, expects in the design that the small powder place value that position scheduler module calculates can be more than or equal to or preset minimum less than this Material place value, it is to be understood that the small powder place value calculated when material position scheduler module presets small powder less than or equal to this During place value, the material position that system automatically controls feed bin by pointing out the mode such as driver's feeding or self-feeding is maintained at this and presets More than small powder place value;And when expecting that the small powder place value that position scheduler module calculates presets small powder place value, and material more than this When position scheduler module judges the small powder place value that the material position information that central control unit obtains draws less than material position scheduler module, material Position scheduler module is passed through on-the-spot prompt terminal and is reminded driver's feeding so that mixing plant maintains normal production.

In any of the above-described technical scheme, it is preferable that described intelligent scheduling unit includes: feed bin scheduler module, is used for storing The production task information of described mixing plant, and whether judge each feed bin of described mixing plant according to described production task information There is a preferential production task, and according to the current described material position information of the described feed bin having preferential production task and described preferential production The production information described feeding information of generation that task is corresponding.

Feed bin scheduler module judges whether to need excellent according to information such as dates of manufacture of the production task of each feed bin corresponding First arrange production task, such as, N number of feed bin (N is the integer more than 0) that mixing plant comprises numbered 1 to N, work as mixing plant In the 1st feed bin need to give priority in arranging for production task and task priority the highest time, feed bin scheduler module is according to excellent to the 1st feed bin The production information of the production task first arranged and the current material position information of the 1st feed bin judge current the need of on the 1st feed bin Material, when judging that the material position drawing current 1st feed bin is less than the consumed budget of the production task given priority in arranging for, feed bin scheduler module By on-the-spot prompt terminal prompting driver preferentially to the 1st feed bin feeding;When judge to draw the material position of current 1st feed bin higher than or During equal to the consumed budget of the production task given priority in arranging for, whether feed bin scheduler module judges other feed bins in addition to the 1st feed bin There is preferential production task and carry out above-mentioned judgement and control process according to prioritization successively, not repeating them here.

In any of the above-described technical scheme, described central control unit includes: central communications module, for receiving from material position The detection information of detecting element, and described detection information is sent to central processing module;Described central processing module, for root Generate described material position information according to described detection information, and described material position information is sent to described intelligent scheduling unit.

Specifically, material-level measure element includes continuous way material position information sensor or switching regulator level sensor, continuous way Material position information sensor or switching regulator level sensor detection as switched electrical signal through central communications module digitalized current process after Being transferred to central processing module, central processing module obtains material position information data to material position information processing, and intelligent scheduling module can To this material position information data computing to be scheduling.Certainly, this programme is not limited thereto, and such as, also can use from information Process that feed bin detects that central communications module then gathers from material-level measure element by the material-level measure element of function is former The material position information begun;For another example, central communications module and computer room input equipment can be made to set up communication, when input equipment is used for During input material position information, central communications module preferential collection is from the material position information of input equipment.

In any of the above-described technical scheme, it is preferable that described feeding information includes luminous prompting information;The control of described central authorities Unit processed is additionally operable to receive the described luminous prompting information from described intelligent scheduling unit, and described luminous prompting information is sent out Give traffic light system unit;The feeding prompt system of described mixing plant also includes described traffic light system unit, for basis Described luminous prompting information carries out luminous prompting.

In this design, traffic light system unit obtains and carries out luminous instruction, tool after the signal of telecommunication of central control unit Body ground, can set up the traffic light system unit for indicating feeding information, and this is used for indicating feeding information Traffic light system unit flicker signal driver continues feeding, by this for indicating the traffic light system list of feeding information Unit's flicker is long bright or extinguishing signal driver stops feeding;Also feeding prompting can be carried out by traffic light system unit luminescence, logical Cross the extinguishing of traffic light system unit to carry out stopping feeding prompting.

Multiple traffic light system unit even can be set, and make central control unit send out to multiple traffic light system unit Feeding position information, then driver is obtained by ratio or the quantity of luminous signal lamp display unit in multiple traffic light system unit The material position situation that feed bin is current, the material position in as the biggest in the ratio of luminous signal lamp display unit or quantity more many signals feed bin is more High.

Certainly, above and this programme is not caused restriction by the concrete prompting mode that provides, will not enumerate herein, but all Should be at the protection domain of the application;And traffic light system unit herein also can be replaced by Various Components, such as buzzer etc., herein Will not enumerate, but all should be at the protection domain of the application.

In any of the above-described technical scheme, it is preferable that described central communications module is additionally operable to described inspection according to communication protocol It is sent to described central processing module after measurement information conversion.

In any of the above-described technical scheme, it is preferable that described central communications module is additionally operable to institute according to described communication protocol It is sent to described traffic light system unit after stating the conversion of luminous prompting information.

Specifically, central communications module can be I/O module so that it is detection information or luminous prompting are believed according to communications protocol It is transmitted again after breath conversion, signal and data distortion can be effectively prevented from, and then ensure detection information and luminous prompting letter The effectiveness of breath and accuracy.

In any of the above-described technical scheme, it is preferable that pass through between described central communications module and described central processing module Bus communication.

The central control unit of this design is Distributed Central control unit, and specifically, central communications module arrangement is at material Near storehouse, and by bus (such as CAN) and central processing module communication, this designing wiring is simple, and favorable expandability.

Certainly, this programme is not limited thereto, and central control unit can be also centralized central control unit structure, even if Central communications module and central processing module centralized arrangement.

Additional aspect and the advantage of the present invention will become obvious in following description part, or by the practice of the present invention Recognize.

Accompanying drawing explanation

Above-mentioned and/or the additional aspect of the present invention and advantage are from combining the accompanying drawings below description to embodiment and will become Substantially with easy to understand, wherein:

Fig. 1 is the structural representation of the feeding prompt system of mixing plant described in one embodiment of the invention;

Fig. 2 is the structural representation of centralized central control unit described in one embodiment of the invention;

Fig. 3 is the structural representation of Distributed Central control unit described in one embodiment of the invention;

Fig. 4 is the structural representation of intelligent scheduling module described in one embodiment of the invention.

Wherein, the corresponding relation between the reference in Fig. 1 to Fig. 4 and component names is:

102 central control units, 1022 central communications modules, 1024 central processing modules, 104 intelligent scheduling unit, 1042 material position scheduler modules, 1044 feed bin scheduler modules, 1046 sound banks, 1062 voice message terminals, 1064 display remindings are eventually End, 108 wireless sending modules, 110 material-level measure elements, 112 traffic light system unit.

Detailed description of the invention

In order to be more clearly understood that the above-mentioned purpose of the present invention, feature and advantage, real with concrete below in conjunction with the accompanying drawings The present invention is further described in detail by mode of executing.It should be noted that in the case of not conflicting, the enforcement of the application Feature in example and embodiment can be mutually combined.

Elaborate a lot of detail in the following description so that fully understanding the present invention, but, the present invention also may be used Implementing to use other to be different from other modes described here, therefore, protection scope of the present invention is not by described below The restriction of specific embodiment.

Fig. 1 shows the structural representation of the feeding prompt system of the mixing plant of one embodiment of the present of invention.

As it is shown in figure 1, the feeding prompt system of the mixing plant of present invention offer, including: central control unit 102, it is used for Obtain the material position information of feed bin in mixing plant;Intelligent scheduling unit 104, for extracting the production information of mixing plant, and receives From the material position information of central control unit 102, and generate feeding information according to material position information and production information;Scene carries Show terminal, for receiving from the feeding information of intelligent scheduling unit 104, and export feeding information and remind.

The feeding prompt system of mixing plant that the present invention provides, central control unit 102 can obtain raw information or right Intelligence sample and the information obtaining sampling are acted upon obtaining the material position information of feed bin, and intelligent scheduling unit 104 passes through net Network (such as Ethernet etc.) communication obtains the material position information data from central control unit 102, and intelligent scheduling unit 104 Judge whether to need feed bin is fed according to the production information of this on-the-spot material position information data and feed bin, i.e. controlled by central authorities single Unit 102 and interacting of intelligent scheduling unit 104 realize the monitoring to charging progress and assign feeding operation instruction, as This avoids artificial range estimation mode and artificial judgment mode exists inefficient and low precision problem, can be more rapid and accurate Ground carries out feeding instruction, improves the production efficiency of mixing plant;It addition, on-the-spot prompt terminal can be located at and carries out feeding behaviour in native system The operation made is on-the-spot, and can be mobile terminal or fixed terminal, and on-the-spot prompt terminal receives intelligent scheduling unit 104 and sends After material information, driver is reminded to carry out feeding or stop feeding by the way of output sound, light, word and/or image Operation, i.e. realizes the direct con person of system by the interaction of intelligent scheduling unit 104 with on-the-spot prompt terminal and carries out Operation, so avoids to exist in artificial mode of communication and passes on delayed and pass on the problem made mistakes, improve mixing plant further Production efficiency.

Such as, when intelligent scheduling unit 104 judges that the material position information data obtaining obtaining is less than the minimum material position preset During the conclusion of data, sending the feeding information carrying out feeding operation, on-the-spot prompt terminal exports this feeding information and carries Show that driver carries out feeding operation;When intelligent scheduling unit 104 judges that the material position information data obtaining obtaining is higher than presetting During the conclusion of high charge level data, sending the feeding information stopping feeding operation, on-the-spot prompt terminal exports the prompting of this feeding Information alert driver stops feeding operation.

Specifically, as it is shown in figure 1, feeding information includes audio prompt information;Wherein, in intelligent scheduling unit 104 Being equipped with sound bank 1046, intelligent scheduling unit 104 generates feeding instruction according to material position information and production information, and from sound bank 1046 mix the audio prompt information corresponding with feeding instruction;On-the-spot prompt terminal includes voice message terminal 1062, and language Sound prompt terminal 1062 is reported audio prompt information and is reminded.

In this embodiment, when intelligent scheduling unit 104 judges to obtain the conclusion needing to carry out feeding operation, generate anti- Should the corresponding feeding instruction code of conclusion, and intelligent scheduling unit 104 to mix this code from sound bank 1046 corresponding Audio prompt information (e.g., ask driver's feeding etc.), voice message terminal 1062 is reported this audio prompt information and (e.g., " please be driven Member's feeding ");When intelligent scheduling unit 104 judges the conclusion obtaining needing to stop feeding operation, the phase of this conclusion of reaction of formation Answer feeding instruction code, and intelligent scheduling unit 104 mixes the audio prompt information that this code is corresponding from sound bank 1046 (e.g., ask driver to stop feeding etc.), voice message terminal 1062 is reported this audio prompt information and (is reported content as " driven Member's stopping feeding ");This design directly assigns feeding operational order to driver by system, so, can avoid manually passing Reach mode exists and pass on delayed and pass on the problem made mistakes, improve the Accuracy and high efficiency of information exchanging process, make stirring Production of standing is more efficient.

Further, feeding information includes display reminding information;On-the-spot prompt terminal includes display reminding terminal 1064, display reminding terminal 1064 is by network (such as Ethernet) and intelligent scheduling unit 104 communication, display reminding terminal 1064 Reminding for output display information, the output content of display reminding terminal 1064 includes: word and/or pattern.

In this embodiment, such as, display reminding terminal 1064 can be LED display unit, mobile phone terminal, computer terminal Deng, display reminding terminal 1064 receives after the display reminding information of intelligent scheduling unit 104, and output is believed with display reminding Word content that breath is corresponding printed words such as (e.g.) " please driver's feeding ", " asking driver to stop feeding ";Or display reminding terminal 1064 displays represent the pattern of feeding and remind driver should carry out feeding operation, and display represents forbids that the pattern prompting of feeding is driven The person of sailing should stop feeding operation.

Certainly, above not limiting this programme, display reminding terminal 1064 may also display other guide to driving Member indicates, and will not enumerate herein, but all should be in the protection domain of this programme.

Further, as it is shown in figure 1, display reminding terminal 1064 is by network (such as Ethernet) and central control unit 102 communications, display reminding terminal 1064 is additionally operable to: receive the described material position information from described central control unit 102, and defeated Go out described material position information to remind.

So, driver can be easy to and understand feeding progress in real time, to enable a driver to its work of flexible arrangement.

It addition, in such scheme specifically, such as, display reminding terminal 1064 can be LED display unit, mobile phone terminal Or computer terminal, display reminding terminal 1064 receives after the material position information of central control unit 102, and output display is pointed out The word content (e.g., " material position is 10% at present " etc.) of information, or display reminding terminal 1064 output display information Pattern content (e.g., material position progress bar pattern etc.).

Certainly, above not limiting this programme, display reminding terminal 1064 may also display other guide to driving Member indicates;Even, driver can also be carried out by the way of voice broadcast expects bit data at present by on-the-spot prompt terminal Instruction, will not enumerate herein, but all should be in the protection domain of this programme.

Preferably, the feeding prompt system of mixing plant also includes: wireless sending module 108, for by intelligent scheduling unit The 104 feeding informations generated are sent to on-the-spot prompt terminal, so that on-the-spot prompt terminal output feeding information is carried out Remind.

Specifically, as it is shown in figure 1, voice message terminal 1062 can built-in wireless reception module, and voice message terminal 1062 are preferably placed in feeding operating room;Wireless sending module 108 is positioned at the control room of mixing plant, and by audio prompt information Sending with wireless modes such as bluetooth, infrared, Wiffi, the wireless receiving module of voice message terminal 1062 can directly receive this sound Frequently information report audio prompt information by the speaker of voice message terminal 1062 and operate with con person.

Preferably, the feeding prompt system of mixing plant also includes: input block, and letter pointed out by the feeding for Gather and input Breath;Intelligent scheduling unit 104 is additionally operable to receive the feeding information of input, and the feeding information of input is sent to existing Field prompt terminal, makes the feeding information of on-the-spot prompt terminal output input remind.

In this embodiment, in the situation of production information generation temporal shift, it is positioned at the scheduling people of computer control room Member can pass through input equipment manual editing's feeding information, the feeding prompting that on-the-spot prompt terminal output scheduling personnel edit Information is reminded, and so, can improve the motility that system controls.

When dispatcher " asks driver to continue feeding " or " asking driver to stop feeding at once " by input block editor Deng feeding information time: when being LED display unit for on-the-spot prompt terminal, LED display unit can show accordingly " ask driver to continue feeding " or the printed words of " asking driver to stop feeding at once " show, or LED display unit can show accordingly Meaning continues feeding or forbids the pattern of feeding;When on-the-spot prompt terminal is voice message terminal 1062, intelligent scheduling Unit 104 correspondingly mixes and " asking driver to continue feeding " or " asking driver to stop feeding at once " from sound bank 1046 Audio prompt information, voice message terminal 1062 receives after the information of intelligent scheduling unit 104, correspondingly reports " driver is asked to continue feeding " or the audio content of " asking driver to stop feeding at once ".

Preferably, as shown in Figures 2 and 3, central control unit 102 includes: central communications module 1022, is used for receiving From the detection information of material-level measure element 110, and detection letter is sent to central processing module 1024;Central processing module 1024, for generating material position information according to detection information, and material position information is sent to intelligent scheduling unit 104.

Specifically, it is on-the-spot that material-level measure element 110 is positioned at feed bin, and material-level measure element 110 includes that continuous way material position is believed Breath sensor or switching regulator level sensor, the electricity detected by continuous way material position information sensor or switching regulator level sensor Signal is transferred to central processing module 1024 after central communications module 1022 digitized processing, and central processing module 1024 is to material Position information processing obtains material position information data, and intelligent scheduling module can be to this material position information data computing to be scheduling.

In any of the above-described technical scheme, it is preferable that feeding information includes luminous prompting information;Central control unit 102 are additionally operable to receive from the luminous prompting information of intelligent scheduling unit 104, and luminous prompting information is sent to signal lights shows Show unit 112;The feeding prompt system of mixing plant also includes traffic light system unit 112, for entering according to luminous prompting information Row luminescence is reminded.Preferably, central communications module 1022 sends after being additionally operable to luminous prompting information be changed according to communication protocol To traffic light system unit 112.

In this design, specifically, traffic light system unit 112 is preferably placed in feeding operating room, and traffic light system list Unit 112 obtains and carries out feeding by light emission command driver after the signal of telecommunication of central control unit 102 or stop feeding Operation, specifically, can set up the traffic light system unit 112 for indicating feeding information, and this is used for indicating feeding The traffic light system unit 112 flicker signal driver of information continues feeding, is used for indicating feeding information by this Traffic light system unit 112 flicker long bright or extinguish signal driver and stop feeding;Also traffic light system unit 112 can be passed through Luminescence carries out feeding prompting, is extinguished by traffic light system unit 112 and carries out stopping feeding prompting.

Multiple traffic light system unit 112 even can be set, and make central control unit 102 to multiple traffic light systems Unit 112 sends material position information, then driver is by luminous signal lamp display unit 112 in multiple traffic light system unit 112 Ratio or quantity know the material position situation that feed bin is current, as the biggest in the ratio of luminous signal lamp display unit or quantity shows Expect the material position in storehouse the highest.

Certainly, above and this programme is not caused restriction by the concrete prompting mode that provides, will not enumerate herein, but all Should be at the protection domain of the application;And traffic light system unit 112 herein also can be replaced by Various Components, such as buzzer etc., Will not enumerate herein, but all should be at the protection domain of the application.

In an embodiment of scheme, central communications module 1022 is additionally operable to detection information be changed according to communication protocol After be sent to central processing module 1024.

In this embodiment, specifically, central communications module can be I/O module, and specifically, I/O module can process with central authorities Module centralized arrangement, or, I/O module can be that distributed I/O module arrangement is on-the-spot at feed bin;Wherein, make I/O module according to communication Agreement is transmitted after detection information or luminous prompting information being changed again, can be effectively prevented from signal and data distortion, enter And ensure detection information and the effectiveness of luminous prompting information and accuracy.

In an embodiment of scheme, as it is shown on figure 3, between central communications module 1022 and central processing module 1024 Pass through bus communication.In this programme, central control unit 102 is Distributed Central control unit, specifically, and central communications module 1022 are arranged near feed bin, and by bus (such as CAN) and central processing module 1024 communication, this designing wiring letter Single, and favorable expandability.

Certainly, this programme is not limited thereto, and controls as in figure 2 it is shown, central control unit 102 can be also centralized central authorities Unit 102 structure, though central communications module 1022 and central processing module 1024 centralized arrangement.

Further, as shown in Figure 4, intelligent scheduling unit 104 includes: material position scheduler module 1042, is used for storing stirring The production information stood, and draw small powder place value according to production information, and judge the size of material position information and small powder place value Relation, and generate feeding information according to judged result.

In this embodiment, such as, material position scheduler module 1042 can store letter such as next production task, factory formula etc. Breath, and show that preset algorithm calculates the materials wear rate of mixing plant according to production task, factory formula, such as production is appointed Nest in business, factory formula is used in the preset algorithm that material position scheduler module is built-in and is calculated these materials and consumes speed Rate produces and consumes, and thus can calculate the normal production of maintenance further according to the volume data of materials wear rate and feed bin Small powder place value,;In then the design, when material position scheduler module 1042 judges the material position letter that central control unit 102 gathers Breath less than this small powder place value time, material position scheduler module 1042 generates this feeding information of prompting driver's feeding so that On-the-spot prompt terminal reminds driver's feeding according to feeding information.

Certainly, general mixing plant control system is all preset with and presets small powder place value, and this default small powder place value is Fixed value, expects in the design that the small powder place value that position scheduler module 1042 calculates can be more than or equal to or preset less than this Small powder place value, it is to be understood that the small powder place value calculated when material position scheduler module 1042 is pre-less than or equal to this If during small powder place value, the material position that system automatically controls feed bin by the prompting mode such as driver's feeding or self-feeding keeps More than this default small powder place value;And when expecting that the small powder place value that position scheduler module 1042 calculates presets minimum more than this Material place value, and expect that the material position information that position scheduler module 1042 judges that central control unit 102 obtains is less than material position scheduler module During the small powder place value that 1042 draw, material position scheduler module 1042 reminds driver's feeding by on-the-spot prompt terminal so that stirring Maintenance of standing is normal to be produced.

Yet further, as shown in Figure 4, intelligent scheduling unit 104 includes: feed bin scheduler module 1044, stirs for storage Mix the production task information at station, and judge whether each feed bin of mixing plant has preferential production to appoint according to production task information Business, and generate according to the production information that the material position information that the feed bin having preferential production task is current is corresponding with preferential production task Material information.

In this embodiment, feed bin scheduler module 1044 was believed according to the date of manufacture etc. of the production task of each feed bin corresponding Breath judges whether to need production task of giving priority in arranging for, such as, when in mixing plant the 1st feed bin need to give priority in arranging for production task, And task priority the highest time, feed bin scheduler module 1044 is according to the production information to the production task that the 1st feed bin is given priority in arranging for The material position information current with the 1st feed bin judges whether to need the 1st feed bin feeding, specifically, by feed bin scheduler module 1044 The production consumption under this production task estimated is drawn, subsequently according to the production information of the production task that the 1st feed bin is given priority in arranging for According to the material position information in current 1st feed bin, feed bin scheduler module 1044 judges whether the material in current 1st feed bin meets pre- Production requirement under this production task estimated.If being unsatisfactory for, feed bin scheduler module 1044 is driven by on-the-spot prompt terminal prompting Member is preferential to the 1st feed bin feeding;If meeting, feed bin scheduler module 1044 judges whether other feed bins in addition to the 1st feed bin have excellent First production task also carries out above-mentioned judgement and control process successively according to prioritization, does not repeats them here.

In sum, the feeding prompt system of the mixing plant that the present invention provides, by central control unit and intelligent scheduling Interacting of unit realizes the monitoring to charging progress and assigns feeding operation instruction, so avoids the manually side of range estimation There is inefficient and low precision problem in formula and artificial judgment mode, can carry out feeding instruction more rapidly and exactly, carry The production efficiency of high mixing plant;It addition, it is direct to realize system by intelligent scheduling unit and the interaction of on-the-spot prompt terminal Con person operates, and so avoids to exist in artificial mode of communication and passes on delayed and pass on the problem made mistakes, enters one Step improves the production efficiency of mixing plant.

In the description of this specification, the description of term " embodiment ", " specific embodiment " etc. means to combine this reality Specific features, structure, material or the feature of executing example or example description are contained at least one embodiment or the example of the present invention. In this manual, the schematic representation to above-mentioned term is not necessarily referring to identical embodiment or example.And, description Specific features, structure, material or feature can combine in any one or more embodiments or example in an appropriate manner.

The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for the skill of this area For art personnel, the present invention can have various modifications and variations.All within the spirit and principles in the present invention, that is made any repaiies Change, equivalent, improvement etc., should be included within the scope of the present invention.

Claims (10)

1. the feeding prompt system of a mixing plant, it is characterised in that including:
Central control unit, for obtaining the material position information of feed bin in mixing plant;
Intelligent scheduling unit, for extracting the production information of described mixing plant, and receives the institute from described central control unit State material position information, and generate feeding information according to described material position information and described production information;
On-the-spot prompt terminal, for receiving the described feeding information from described intelligent scheduling unit, and exports on described Material information is reminded.
The feeding prompt system of mixing plant the most according to claim 1, it is characterised in that
Described feeding information includes audio prompt information;Wherein, described intelligent scheduling unit according to described material position information and Described production information generates feeding instruction, and mixes the described audio prompt letter corresponding with the instruction of described feeding from sound bank Breath;
Described on-the-spot prompt terminal includes voice message terminal, and described voice message terminal is reported described audio prompt information and entered Row is reminded.
The feeding prompt system of mixing plant the most according to claim 1 and 2, it is characterised in that
Described feeding information includes display reminding information;
Described on-the-spot prompt terminal includes that display reminding terminal, described display reminding terminal are used for exporting described display reminding information Reminding, the output content of described display reminding terminal includes: word and/or pattern.
Described display reminding terminal is additionally operable to: receives the described material position information from described central control unit, and exports described Material position information is reminded.
The feeding prompt system of mixing plant the most according to claim 1 and 2, it is characterised in that also include:
Wireless sending module, carries for the described feeding information that described intelligent scheduling unit generates is sent to described scene Show terminal, so that described on-the-spot prompt terminal exports described feeding information and reminds.
The feeding prompt system of mixing plant the most according to claim 1 and 2, it is characterised in that also include:
Input block, for the feeding information of Gather and input;
Described intelligent scheduling unit is used for receiving the feeding information of described input, and by the feeding information of described input Being sent to described on-the-spot prompt terminal, the feeding information making described on-the-spot prompt terminal export described input is reminded.
The feeding prompt system of mixing plant the most according to claim 1 and 2, it is characterised in that described intelligent scheduling unit Including:
Material position scheduler module, for storing the production information of described mixing plant, and draws small powder according to described production information Place value, and judge the magnitude relationship of described material position information and described small powder place value, and generate described feeding according to judged result Information.
The feeding prompt system of mixing plant the most according to claim 1 and 2, it is characterised in that described intelligent scheduling unit Including:
Feed bin scheduler module, for storing the production task information of described mixing plant, and sentences according to described production task information Whether each feed bin of disconnected described mixing plant has preferential production task, and current according to the described feed bin having preferential production task The production information described feeding information of generation that described material position information is corresponding with described preferential production task.
The feeding prompt system of mixing plant the most according to claim 1 and 2, it is characterised in that
Described feeding information includes luminous prompting information;
Described central control unit is additionally operable to receive the described luminous prompting information from described intelligent scheduling unit, and by described Luminous prompting information is sent to traffic light system unit;
The feeding prompt system of described mixing plant also includes described traffic light system unit, for according to described luminous prompting information Carry out luminous prompting.
The feeding prompt system of mixing plant the most according to claim 1 and 2, it is characterised in that described central control unit Including:
Central communications module, for receiving from the detection information of material-level measure element, and is sent to described detection information Centre processing module;
Described central processing module, for generating described material position information according to described detection information, and sends out described material position information Give described intelligent scheduling unit.
The feeding prompt system of mixing plant the most according to claim 9, it is characterised in that
Described central communications module is sent to described central authorities and processes after being additionally operable to described detection information be changed according to communication protocol Module;
Bus communication is passed through between described central communications module and described central processing module.
CN201610822606.2A 2016-09-14 2016-09-14 The feeding prompt system of mixing plant CN106249723A (en)

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