CN106239111A - A kind of controlled bulk material conveyer tape swapping device - Google Patents
A kind of controlled bulk material conveyer tape swapping device Download PDFInfo
- Publication number
- CN106239111A CN106239111A CN201610647262.6A CN201610647262A CN106239111A CN 106239111 A CN106239111 A CN 106239111A CN 201610647262 A CN201610647262 A CN 201610647262A CN 106239111 A CN106239111 A CN 106239111A
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- CN
- China
- Prior art keywords
- adhesive tape
- new
- tape
- speed
- webbing take
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
A kind of controlled bulk material conveyer tape swapping device, including driving means, Webbing take-up device, new belting, speed detection system, winding support, new belt supporting frame, guide pulley, hold-down roll, supporting carrier roller group, driven by power and control system, described driving means is connected with Webbing take-up device, old adhesive tape B spooling is on Webbing take-up device, Webbing take-up device is placed on winding support, guide pulley is arranged on Webbing take-up device for supporting old adhesive tape B, new adhesive tape A is placed on new belting, new belting is placed on new belt supporting frame, new belt supporting frame is connected with supporting carrier roller group, hold-down roll is arranged on new belting for compressing new adhesive tape A, speed detection system is placed in new belting near conveyer C side, driven by power and control system are placed in Webbing take-up device near driving means side.This invention tape swapping efficiency is high, simple to operate, it is achieved field, colliery is highly efficient and productive and safety, and service life is long, it is ensured that the safe low-speed running of reel, is applied in bulk material handling equipment field.
Description
Technical field
The present invention relates to the controlled bulk material conveyer tape swapping device of the one in bulk material handling equipment field.
Background technology
At present, adhesive tape abrasion, scuffing, corrosion and phenomenon of rupture often occur due to ribbon conveyer, for ensureing to produce peace
Entirely, belt haulage band need to be regularly replaced.There is the work surface tape swapping warp that downtime, length caused in existing tape swapping method and device
Ji loss is big, tape swapping operation is discontinuous, tape swapping activity duration length, operations number are frequent, operative's safety coefficient is low, tape swapping mistake
In journey, potential safety hazard is compared with the series of problems such as big, mining mechanization degree is relatively low.Therefore the conveying of a kind of controlled bulk material is researched and developed
Machine tape swapping device is always new problem anxious to be resolved
Present invention aim at providing a kind of controlled bulk material conveyer tape swapping device, this invention is particularly well-suited to be applicable to length
Distance, the ribbon conveyer of big bandwidth.This invention integrates dynamo-electric, it is achieved draws old band, send new band and winding action to synchronize
Being carried out continuously, improve tape swapping efficiency, automaticity is high, simple to operate, it is achieved safe and efficient ribbon conveyer tape swapping.
The object of the present invention is achieved like this: a kind of controlled bulk material conveyer tape swapping device, including driving means,
Webbing take-up device, new belting, speed detection system, winding support, new belt supporting frame, guide pulley, hold-down roll, supporting carrier roller
Group, driven by power and control system, described driving means is connected with Webbing take-up device, old adhesive tape B spooling on Webbing take-up device,
Webbing take-up device is placed on winding support, and guide pulley is arranged on Webbing take-up device for supporting old adhesive tape B, and new adhesive tape A is placed in newly
On belting, new belting is placed on new belt supporting frame, and new belt supporting frame is connected with supporting carrier roller group, and hold-down roll is arranged on new band dress
Putting for compressing new adhesive tape A, speed detection system is placed in new belting near conveyer C side, driven by power and control system
It is placed in Webbing take-up device near driving means side；
Described speed detection system is by tachogenerator, sensor stand, adjustment cylinder, speed measuring drum, adjustment rolling stand
Composition, arranges velocity sensor on sensor stand, arranges adjustment cylinder, speed measuring drum adjusting on rolling stand；
The operation principle of described a kind of controlled bulk material conveyer tape swapping device is to be cut by the old adhesive tape B in conveyer C
Disconnected, old adhesive tape B one end is connected with Webbing take-up device, and the other end has been connected, now, newly with the new adhesive tape A sulfuration in new belting
The a diameter of maximum of the tape roll being wound around on belting, a diameter of minimum of Webbing take-up device, along with the operating of tape swapping device motor,
New belting diameter is gradually reduced, and on Webbing take-up device, diameter is gradually increased, if the most not adjusting motor speed, old adhesive tape B's
The adhesive tape linear velocity of the newest belting of the speed of service will be increasingly faster, and requirement during tape swapping, it is necessary to makes conveyer C low speed and even
Speed is run, if not adjusting motor speed, whole controlled bulk material conveyer tape swapping device can be caused to fall band, broken belt, motor
And the generation of the major accident such as the driving means damage of controlled bulk material conveyer tape swapping device, therefore control system uses
PLC controls, and Negotiation speed detecting system monitors the speed that adhesive tape runs in real time, controls converter and adjusts motor speed, it is achieved be even
The purpose of speed and requirement；When complete under A volume of new adhesive tape, after old adhesive tape B is rolled up volume, shuts down, old adhesive tape B is transported, and changes
New A volume of adhesive tape, continues to start the replacing of old adhesive tape B, until new adhesive tape A is laid on conveyer C, completely at whole conveyer C
Old adhesive tape B and new adhesive tape A Renewal process in, Negotiation speed detecting system ensures Tong Bu with new belting turn of Webbing take-up device
Dynamic；
Described driven by power is realized by converter+frequency conversion motor with control system, and control system is by programmable controller
PLC controls；The driven by power of described a kind of controlled bulk material conveyer tape swapping device and the operation principle of control system
It is before the work of tape swapping device electric-control system, first to close total electric circuit breaker, brake chopper, converter cooling fan open circuit
Device, control system power circuit breaker, after all power is ready to complete, by tape swapping device electric cabinet start button, frequency conversion motor is opened
Operating, the adhesive tape speed of service of PLC picking rate detecting system and the information of adhesive tape running length of beginning compares with given speed,
Adjust the speed of service of motor in real time, until the old adhesive tape B on conveyer has changed the new adhesive tape A of a volume length, former defeated
Send the old adhesive tape B on machine to be wound on Webbing take-up device same length, complete the replacing of the new adhesive tape A of volume one and old adhesive tape B, when one
Roll up new adhesive tape A all to change to from new belting on conveyer C, brake brake application, after this volume adhesive tape tape swapping completes, then carry out
Next rolls up more changing jobs of new adhesive tape A.Until the whole old adhesive tape B that need to change on last conveyer C change new adhesive tape A into；
Described driving means uses bevel epicyclic reduction motor.
The present invention is characterized by its structure and working principle.
A kind of controlled bulk material conveyer tape swapping device compared with prior art, has tape swapping efficiency high, simple to operate,
Improve the safety coefficient of rolling conveyer belt operation, also improve the machinery in field, the electric automatization processes such as colliery steel mill, it is achieved coal
Field, ore deposit is highly efficient and productive and safety, and efficiency is high, volume is little, lightweight, service life is long, it is ensured that the safe low-speed running of reel etc.
Advantage, will be widely used in bulk material handling equipment field.
Accompanying drawing explanation
Below in conjunction with the accompanying drawings and embodiment the present invention is described in detail.
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the D-D cutaway view Amplified image of Fig. 1.
Fig. 4 is electrical power major loop figure of the present invention.
Fig. 5 is control system block diagram of the present invention.
Detailed description of the invention
Referring to the drawings, a kind of controlled bulk material conveyer tape swapping device, including driving means 1, Webbing take-up device 2, newly carry
Device 3, speed detection system 4, winding support 5, new belt supporting frame 6, guide pulley 7, hold-down roll 8, supporting carrier roller group 9, electric power
Driving and detecting system 10, described driving means 1 is connected with Webbing take-up device 2, and old adhesive tape B spooling, on Webbing take-up device 2, is rolled up
Belting 2 is placed on winding support 5, and guide pulley 7 is arranged on Webbing take-up device 2 for supporting old adhesive tape B, and new adhesive tape A is placed in
On new belting 3, new belting 3 is placed on new belt supporting frame 6, and new belt supporting frame 6 is connected with supporting carrier roller group 9, and hold-down roll 8 is installed
Being used for compressing new adhesive tape A on new belting 3, speed detection system 4 is placed in new belting 3 near conveyer C side, driven by power
It is placed in Webbing take-up device near driving means 1 side with control system 10.
Described speed detection system 4 is by tachogenerator 4-1, sensor stand 4-2, adjustment cylinder 4-3, speed measuring drum
4-4, adjustment rolling stand 4-5 composition, arrange 4-2 velocity sensor 4-1 on sensor stand, adjusting rolling stand 4-5
On arrange adjustment cylinder 4-3, speed measuring drum 4-4.
The operation principle of described a kind of controlled bulk material conveyer tape swapping device is, by the old adhesive tape B in conveyer C
Cutting off, old adhesive tape B one end is connected with Webbing take-up device 2, and the other end has been connected with the new adhesive tape A sulfuration in new belting 3, this
Time, a diameter of maximum of the tape roll being wound around on new belting, a diameter of minimum of Webbing take-up device, along with tape swapping device motor
Operating, new belting diameter is gradually reduced, and on Webbing take-up device, diameter is gradually increased；If the most not adjusting motor speed, old glue
The adhesive tape linear velocity of the newest belting of the speed of service 3 with B will be more and more faster；And requirement during tape swapping, it is necessary to make conveyer C low
Speed and traveling at the uniform speed, if not adjusting motor speed, can cause whole controlled bulk material conveyer tape swapping device to fall band, disconnected
Band, the generation of the major accident such as driving means 1 damage of motor and controlled bulk material conveyer tape swapping device, therefore control be
System uses PLC to control, and Negotiation speed detecting system 4 monitors the speed that adhesive tape runs in real time, controls converter and adjusts motor speed,
Realize purpose at the uniform velocity and requirement；When complete under A volume of new adhesive tape, after old adhesive tape B is rolled up volume, shuts down, old adhesive tape B transported,
And change A volume of new adhesive tape, continue to start the replacing of old adhesive tape B, until new adhesive tape A is laid on conveyer C, completely whole defeated
Sending in the Renewal process of old adhesive tape B and new adhesive tape A of machine C, Negotiation speed detecting system 4 ensures Webbing take-up device 2 and new belting 3
Synchronous axial system.
Described driven by power is realized by converter+frequency conversion motor with control system 10, and control system is by programmable
Controller PLC controls；The driven by power of described a kind of controlled bulk material conveyer tape swapping device and the work of control system
It is before the work of tape swapping device electric-control system, first to close total electric circuit breaker, brake chopper, converter cooling fan as principle
Chopper, control system power circuit breaker, after all power is ready to complete, by tape swapping device electric cabinet start button, variable-frequency electric
Machine starts running, the adhesive tape speed of service of PLC picking rate detecting system 4 and the information of adhesive tape running length and given speed
Relatively, adjust the speed of service of motor in real time, until the old adhesive tape B on conveyer has changed the new adhesive tape A of a volume length,
Old adhesive tape B on former conveyer is wound on Webbing take-up device same length, completes the replacing of the new adhesive tape A of volume one and old adhesive tape B,
When the new adhesive tape A of volume all changes on conveyer C from new belting 3, brake brake application, after this volume adhesive tape tape swapping completes,
Carry out next again and roll up more changing jobs of new adhesive tape A.Until the whole old adhesive tape B that need to change on last conveyer C change virgin rubber into
Band A.
Described driving means 1 uses bevel epicyclic reduction motor.
Claims (6)
1. a controlled bulk material conveyer tape swapping device, including driving means, Webbing take-up device, new belting, velocity measuring
System, winding support, new belt supporting frame, guide pulley, hold-down roll, supporting carrier roller group, driven by power and control system, its feature
Being: described driving means is connected with Webbing take-up device, old adhesive tape B spooling is on Webbing take-up device, and Webbing take-up device is placed in winding
On support, guide pulley is arranged on Webbing take-up device for supporting old adhesive tape B, and new adhesive tape A is placed on new belting, new belting
Being placed on new belt supporting frame, new belt supporting frame is connected with supporting carrier roller group, and hold-down roll is arranged on new belting for compressing virgin rubber
Band A, speed detection system is placed in new belting and is placed in Webbing take-up device leans near conveyer C side, driven by power and control system
Nearly driving means side.
One the most according to claim 1 controlled bulk material conveyer tape swapping device, it is characterised in that: described speed
Detecting system is made up of tachogenerator, sensor stand, adjustment cylinder, speed measuring drum, adjustment rolling stand, props up at sensor
Velocity sensor is set on frame, adjustment cylinder, speed measuring drum are set on rolling stand adjusting.
One the most according to claim 1 controlled bulk material conveyer tape swapping device, it is characterised in that: described one
The operation principle of controlled bulk material conveyer tape swapping device is to be cut off by the old adhesive tape B in conveyer C, old adhesive tape B one end with
Webbing take-up device connects, and the other end has been connected with the new adhesive tape A sulfuration in new belting, now, and being wound around on new belting
The a diameter of maximum of tape roll, a diameter of minimum of Webbing take-up device, along with the operating of tape swapping device motor, new belting diameter is gradually
Reducing, on Webbing take-up device, diameter is gradually increased, if the most not adjusting motor speed, and the speed of service the newest band dress of old adhesive tape B
The adhesive tape linear velocity put will be increasingly faster, and requirement during tape swapping, it is necessary to make conveyer C low speed and travel at the uniform speed, if uncomfortable
Whole motor speed, can cause whole controlled bulk material conveyer tape swapping device to fall band, and broken belt, motor and controlled bulk material are defeated
Sending the generation of the major accident such as driving means damage of machine tape swapping device, therefore control system uses PLC to control, and Negotiation speed is examined
Examining system monitors the speed that adhesive tape runs in real time, controls converter and adjusts motor speed, it is achieved purpose at the uniform velocity and requirement；When newly
Under A volume of adhesive tape complete, after old adhesive tape B is rolled up volume, shut down, old adhesive tape B is transported, and changes A volume of new adhesive tape, continue beginning old
The replacing of adhesive tape B, until new adhesive tape A is laid on conveyer C completely, at the old adhesive tape B and new adhesive tape A of whole conveyer C
In Renewal process, Negotiation speed detecting system ensures Webbing take-up device and new belting synchronous axial system.
One the most according to claim 1 controlled bulk material conveyer tape swapping device, it is characterised in that: described electric power
Driving and realized by converter+frequency conversion motor with control system, control system is controlled by PC application；Described
A kind of controlled driven by power of bulk material conveyer tape swapping device be that tape swapping device is automatically controlled with the operation principle of control system
First closing total electric circuit breaker, brake chopper before system work, converter cooling fan chopper, control system power supply breaks
Road device, after all power is ready to complete, by tape swapping device electric cabinet start button, frequency conversion motor starts running, PLC picking rate
The adhesive tape speed of service of detecting system and the information of adhesive tape running length compare with given speed, adjust the fortune of motor in real time
Line speed, until the old adhesive tape B on conveyer has changed the new adhesive tape A of a volume length, the old adhesive tape B on former conveyer is wound around
Same length on Webbing take-up device, completes the replacing of the new adhesive tape A of volume one and old adhesive tape B, when the new adhesive tape A of volume is from new belting
On all change on conveyer C, brake brake application, after this volume adhesive tape tape swapping completes, then carry out next roll up new adhesive tape A replacing
Work.
5. until the whole old adhesive tape B that need to change on last conveyer C change new adhesive tape A into.
One the most according to claim 1 controlled bulk material conveyer tape swapping device, it is characterised in that: described driving
Device uses bevel epicyclic reduction motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610647262.6A CN106239111A (en) | 2016-08-08 | 2016-08-08 | A kind of controlled bulk material conveyer tape swapping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610647262.6A CN106239111A (en) | 2016-08-08 | 2016-08-08 | A kind of controlled bulk material conveyer tape swapping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106239111A true CN106239111A (en) | 2016-12-21 |
Family
ID=58079147
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610647262.6A Pending CN106239111A (en) | 2016-08-08 | 2016-08-08 | A kind of controlled bulk material conveyer tape swapping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106239111A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106966106A (en) * | 2017-04-20 | 2017-07-21 | 山东钢铁股份有限公司 | A kind of belt replacing servicing unit and its replacing options |
| CN112728028A (en) * | 2020-12-28 | 2021-04-30 | 上海科大重工集团有限公司 | Belt changing method of belt conveyor under uninterrupted operation condition |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1579141A (en) * | 1978-05-15 | 1980-11-12 | Fletcher Sutcliffe Wild Ltd | Belt conveyor installation |
| CN201121043Y (en) * | 2007-11-30 | 2008-09-24 | 中冶焦耐工程技术有限公司 | Apparatus for quickly replacing belt type conveyor rubber belt |
| CN202481651U (en) * | 2012-03-15 | 2012-10-10 | 鞍钢附属企业公司烧结安装公司 | Functional device capable of replacing and repairing tape quickly |
| CN204057522U (en) * | 2014-07-31 | 2014-12-31 | 铜陵天奇蓝天机械设备有限公司 | Packaged type multi-band wide at the uniform velocity tape swapping device |
| CN105083848A (en) * | 2015-06-23 | 2015-11-25 | 南京梅山冶金发展有限公司 | Conveying belt replacement method |
-
2016
- 2016-08-08 CN CN201610647262.6A patent/CN106239111A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1579141A (en) * | 1978-05-15 | 1980-11-12 | Fletcher Sutcliffe Wild Ltd | Belt conveyor installation |
| CN201121043Y (en) * | 2007-11-30 | 2008-09-24 | 中冶焦耐工程技术有限公司 | Apparatus for quickly replacing belt type conveyor rubber belt |
| CN202481651U (en) * | 2012-03-15 | 2012-10-10 | 鞍钢附属企业公司烧结安装公司 | Functional device capable of replacing and repairing tape quickly |
| CN204057522U (en) * | 2014-07-31 | 2014-12-31 | 铜陵天奇蓝天机械设备有限公司 | Packaged type multi-band wide at the uniform velocity tape swapping device |
| CN105083848A (en) * | 2015-06-23 | 2015-11-25 | 南京梅山冶金发展有限公司 | Conveying belt replacement method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106966106A (en) * | 2017-04-20 | 2017-07-21 | 山东钢铁股份有限公司 | A kind of belt replacing servicing unit and its replacing options |
| CN112728028A (en) * | 2020-12-28 | 2021-04-30 | 上海科大重工集团有限公司 | Belt changing method of belt conveyor under uninterrupted operation condition |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161221 |