CN106230201B - A kind of automatic assembly line of motor - Google Patents

A kind of automatic assembly line of motor Download PDF

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Publication number
CN106230201B
CN106230201B CN201610764945.XA CN201610764945A CN106230201B CN 106230201 B CN106230201 B CN 106230201B CN 201610764945 A CN201610764945 A CN 201610764945A CN 106230201 B CN106230201 B CN 106230201B
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China
Prior art keywords
rotor
fixed
end cap
rack
stator
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Chinese (zh)
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CN106230201A (en
Inventor
朱国良
张建军
钟大志
史国强
沈建强
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HUZHOU YUEQIU MOTOR CO Ltd
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HUZHOU YUEQIU MOTOR CO Ltd
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Priority to CN201610764945.XA priority Critical patent/CN106230201B/en
Publication of CN106230201A publication Critical patent/CN106230201A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/0006Disassembling, repairing or modifying dynamo-electric machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/0025Shaping or compacting conductors or winding heads after the installation of the winding in the core or machine ; Applying fastening means on winding heads
    • H02K15/005Shaping or compacting conductors or winding heads after the installation of the winding in the core or machine ; Applying fastening means on winding heads by means of electrodynamic forces

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a kind of automatic assembly lines of motor, including rack (1), rack (1) is equipped with conveyor chain (2), and stator mounting arrangement (3), rotor mounting device (4) and end cap erecting device (5) are equipped with successively above conveyor chain (2);The conveyor chain (2) is equipped with fixed pedestal (6), fixed pedestal (6) is equipped with casing fixing mould (7), casing fixing mould (7) is equipped with annular arc groove (9), retainer plate (10) is equipped in annular arc groove (9), one group of hydraulic stem (11) is equipped between retainer plate (10) and annular arc groove (9), and hydraulic stem (11) end is connected with rotary components (12), rotary components (12) and hydraulic stem (11) are respectively connected with controller (13).The present invention has the characteristics that packaging efficiency is high, assembly cost is low, labor intensity is small, assembly error is small and has preferable assembling quality.

Description

A kind of automatic assembly line of motor
Technical field
The present invention relates to a kind of motors to assemble equipment, particularly a kind of automatic assembly line of motor.
Background technology
Motor is made of components such as electric machine casing, stator, rotor and end caps, therefore is just needed after the completion of parts manufacture It is fitted together.Currently used mounting means is that branch is installed, i.e., carries out corresponding portion using multiple devices Installation, thus needs corresponding operating personnel to be operated, and improves human cost, and assembling a motor needs by multiple Circulation, every time circulation will consume the corresponding time, not only influence the packaging efficiency of motor, and the labour that can also increase worker is strong Degree;Moreover, easily the part for completing assembling is caused to collide with or be damaged during circulation, simultaneously because just completing the portion of assembling Part is not also very stable inside it, and transhipment can impact the inner connecting structure for the component for just completing assembling, influence its group Packing quality;In addition, positioning again is required for when corresponding component is installed each time, then installation will generate corresponding each time Installation error, after repeatedly installing, installation error will expand, and reduce installation accuracy, so as to influence installation quality. Therefore, existing packaging efficiency is low, assembly cost is high, labor intensity is big, there are larger assembly error and assembling matter Measure the characteristics of undesirable.
Invention content
The object of the present invention is to provide a kind of automatic assembly lines of motor.It has packaging efficiency height, assembly cost It is low, labor intensity is small, assembly error is small and has the characteristics that preferable assembling quality.
Technical scheme of the present invention:A kind of automatic assembly line of motor, including rack, rack is equipped with conveyor chain, Stator mounting arrangement mutually fixed with rack, rotor mounting device and end cap erecting device are equipped with above conveyor chain successively;Institute Conveyor chain is stated equipped with one group of fixed pedestal, fixed pedestal is equipped with and the corresponding casing fixing mould of casing shape, machine Buffer spring is equipped between shell fixing mould and fixed pedestal, casing fixing mould upper surface is equipped with multiple annular arc grooves, ring The retainer plate of arcuate structure is equipped in shape arc groove, one group of hydraulic stem, and hydraulic stem are equipped between retainer plate and annular arc groove End is connected with the rotary components for being fixed on annular circular arc groove bottom, and rotary components and hydraulic stem are respectively connected with controller.
In a kind of aforementioned automatic assembly line of motor, the fixed pedestal bottom is equipped with location hole, fixed pedestal two Side is equipped with positioning groove;The rack is equipped with flexibly positioned column, and flexibly positioned column side is equipped with fast pulley;The stator installation Flexibly positioned column and fast pulley are equipped with below device, rotor mounting device and end cap erecting device.
In a kind of aforementioned automatic assembly line of motor, the stator mounting arrangement includes the stator being fixed in rack Rack, stator frame are equipped with stator conveying track, stator compaction mold, stator compaction mold are equipped with above stator conveying track Compressor arm is connected with, compressor arm is connected with hydraulic cylinder, and hydraulic cylinder is fixed on stator dragging track;The stator compaction mold end Equipped with the first magnetic patch.
In a kind of aforementioned automatic assembly line of motor, the rotor mounting device includes being fixed on to be turned above rack Sub-frame, rotor rack are equipped with the second hydraulic stem, and the second hydraulic rod end is connected with rotor compact heap, rotor compact heap end Equipped with rotor fixed position hole, the second magnetic patch is equipped in rotor fixed position hole;Rotor fixing device, rotor are equipped with below the rotor rack Fixing device includes the endless glide being connected with rotor rack, and endless glide is equipped with one group of mobile foundation, is set on mobile foundation There is rotor fixed block, and to be rotatably connected between rotor fixed block and endless glide;Described endless glide one end, which is equipped with, tilts cloth The rotor conveying track put.
In a kind of aforementioned automatic assembly line of motor, the rotor fixed block includes corresponding solid with rotor structure Determine concave block, third magnetic patch is equipped in fixed concave block, fixed concave block lower end is equipped with baffle plate, is equipped between baffle plate and fixed concave block Hydraulic telescopic rod, hydraulic telescopic rod are connected with controller.
In a kind of aforementioned automatic assembly line of motor, the end cap erecting device includes the end cap being fixed in rack Rack, end cap rack are equipped with end cap conveyor chain, the positioning rail being fixed in end cap rack are equipped with above end cap conveyor chain Road is equipped with end cap fixed component and screw installing component on positioning track successively along the direction of end cap conveying;The end cap is consolidated Determine component and include the rotating seat being connected with positioning track, rotating seat is equipped with third hydraulic stem, and third hydraulic rod end is equipped with end Lid fixing mould, end cap fixing mould are equipped with and the corresponding positioning column of end cap threaded hole;The screw installing component includes The 4th hydraulic stem being connected with positioning track, the 4th hydraulic rod end are equipped with screw-driving stent, and screw-driving bracket end is set Have and the corresponding screw automatic screwing device of end cap threaded hole.
Compared with prior art, the present invention by by stator mounting arrangement, rotor mounting device and end cap erecting device according to It is secondary to be arranged on conveyor chain, a set of assembly line is formed, motor can be assembled automatically, be greatly facilitated The assembling of motor reduces the intermediate links of motor component in assembling process, reduces the labor intensity of worker, saves a large amount of Time improves the packaging efficiency of motor;Meanwhile only an equipment is needed to carry out a full set of assembling, it is possible to reduce human cost, drop Low total assembly cost;In addition, motor assembling is all completed in a production line, do not need to circulate component, component can It effectively to avoid because circulation generation is collided with and damaged, and does not need to carry out resetting, reduces installation error, improve peace Packing quality.By setting retainer plate in casing fixing mould, and pass through the fixation of hydraulic stem and rotary components control retainer plate Position can accordingly be adjusted according to casing shape, so as to preferably fix casing so that casing by It will not shift during power;By setting location hole, and the flexibly positioned column phase with being arranged in rack in fixed pedestal bottom It is mutually used cooperatively, when stator, rotor and end cap are pressed, cushioning effect can be played, prevent pressure is excessive from being made to component Into damage;By being used cooperatively for fast pulley and positioning groove, limiting and fixed can be played the role of to fixed pedestal;Pass through Endless glide and the cooperation of rotor conveying track, and rotatable rotor fixed block is set sliding sliding rail, it can be automatic On rotor fixed block by rotor from rotor conveying Orbit Transformation to endless glide, and pass through adjust rotor fixed block axial direction and The position of radial direction causes the installation site that rotor arrival is specified, and the conveying of rotor is facilitated, by being set on rotor compact heap Rotor fixed position hole and the second magnetic patch play the role of rotor during press fitting fixed and position, ensure the position of rotor installation Putting will not shift, and improve the precision of rotor installation;The side that end cap fixed component and screw installing component are conveyed along end cap To on same positioning track, the installation of end cap and screw fix the peace for only needing movement that can once complete end cap Dress shortens intermediate conveying process, and before screw is screwed into casing, end cap is remained stationary as with casing, thus end cap and casing it Between position will not change, ensure that the precision of installation.In conclusion the present invention has packaging efficiency height, assembly cost It is low, labor intensity is small, assembly error is small and has the characteristics that preferable assembling quality.
Description of the drawings
Fig. 1 is the structure diagram of the present invention;
Fig. 2 is the partial enlarged view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is the structure diagram of casing fixed pedestal;
Fig. 5 is the structure diagram of stator mounting arrangement;
Fig. 6 is the structure diagram of rotor mounting device;
Fig. 7 is the structure diagram of rotor fixed block;
Fig. 8 is the bottom view of Fig. 7;
Fig. 9 is the structure diagram of endless glide;
Figure 10 is the structure diagram of end cap erecting device.
Description of symbols in attached drawing:1- racks, 2- conveyor chains, 3- stator mounting arrangements, 4- rotor mounting devices, 5- ends Lid erecting device, 6- fixed pedestals, 7- casing fixing moulds, 8- buffer springs, 9- annular arc grooves, 10- retainer plates, 11- liquid Compression bar, 12- rotary components, 13- controllers, 14- location holes, 15- positioning grooves, the flexibly positioned columns of 16-, 17- fast pulleys, 31- Stator frame, 32- stator conveying tracks, 33- stator compaction molds, 34- compressor arms, 35- hydraulic cylinders, 36- stator dragging tracks, The first magnetic patch of 37-, 41- rotor racks, the second hydraulic stems of 42-, 43- rotor compact heaps, 44- rotor fixed positions hole, the second magnetic of 45- Block, 46- endless glides, 47- mobile foundations, 48- rotor fixed blocks, 49- rotor conveying tracks, 410- fix concave block, 411- the Three magnetic patch, 412- baffle plates, 413- hydraulic telescopic rods, 51- end cap racks, 52- end cap conveyor chains, 53- positioning tracks, 54- End cap fixed component, 55- screw installing components, 56- rotating seats, 57- third hydraulic stems, 58- end cap fixing moulds, 59- positioning Column, the 4th hydraulic stems of 510-, 511- screw-driving stents, 512- screw automatic screwing devices.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples, but not as the foundation limited the present invention.
Embodiment.A kind of automatic assembly line of motor is formed as shown in Figures 1 to 10, including rack 1, is set in rack 1 Have a conveyor chain 2,2 top of conveyor chain be equipped with successively with 1 mutually fixed stator mounting arrangement 3 of rack, rotor mounting device 4 and End cap erecting device 5;The conveyor chain 2 is equipped with one group of fixed pedestal 6, and fixed pedestal 6 is equipped with opposite with casing shape The casing fixing mould 7 answered is equipped with buffer spring 8,7 upper end of casing fixing mould between casing fixing mould 7 and fixed pedestal 6 Face is equipped with multiple annular arc grooves 9, and the retainer plate 10 of arcuate structure, retainer plate 10 and annular circular arc are equipped in annular arc groove 9 One group of hydraulic stem 11 is equipped between slot 9, and 11 end of hydraulic stem is connected with the rotary components for being fixed on annular 9 bottom surface of arc groove 12, rotary components 12 and hydraulic stem 11 are respectively connected with controller 13.
6 bottom of fixed pedestal is equipped with location hole 14, and 6 both sides of fixed pedestal are equipped with positioning groove 15;In the rack 1 Equipped with flexibly positioned column 16, flexibly positioned 16 side of column is equipped with fast pulley 17;The stator mounting arrangement 3, rotor mounting device 4 Flexibly positioned column 16 and fast pulley 17 are equipped with the lower section of end cap erecting device 5.
The stator mounting arrangement 3 includes the stator frame 31 being fixed in rack 1, and it is defeated that stator frame 31 is equipped with stator Expect track 32,32 top of stator conveying track is equipped with stator compaction mold 33, and stator compaction mold 33 is connected with compressor arm 34, presses Tight bar 34 is connected with hydraulic cylinder 35, and hydraulic cylinder 35 is fixed on stator dragging track 36;33 end of stator compaction mold is equipped with First magnetic patch 37.
The rotor mounting device 4 includes being fixed on the rotor rack 41 of 1 top of rack, and rotor rack 41 is equipped with second Hydraulic stem 42,42 end of the second hydraulic stem are connected with rotor compact heap 43, and 43 end of rotor compact heap is equipped with rotor fixed position hole 44, The second magnetic patch 45 is equipped in rotor fixed position hole 44;41 lower section of rotor rack is equipped with rotor fixing device, rotor fixing device Including the endless glide 46 being connected with rotor rack 41, endless glide 46 is equipped with one group of mobile foundation 47, on mobile foundation 47 Equipped with rotor fixed block 48, and to be rotatably connected between rotor fixed block 48 and endless glide 46;Described 46 one end of endless glide Rotor conveying track 49 equipped with inclination arrangement.
The rotor fixed block 48 include with the corresponding fixed concave block 410 of rotor structure, the is equipped in fixed concave block 410 Three magnetic patch 411, fixed 410 lower end of concave block are equipped with baffle plate 412, hydraulically extensible are equipped between baffle plate 412 and fixed concave block 410 Bar 413, hydraulic telescopic rod 413 are connected with controller 13.
The end cap erecting device 5 includes the end cap rack 51 being fixed in rack 1, and it is defeated that end cap rack 51 is equipped with end cap Chain 52 is sent, 52 top of end cap conveyor chain is equipped with the positioning track 53 being fixed in end cap rack 51,53 upper edge of positioning track The direction for end cap conveying is equipped with end cap fixed component 54 and screw installing component 55 successively;The end cap fixed component 54 includes The rotating seat 56 being connected with positioning track 53, rotating seat 56 are equipped with third hydraulic stem 57, and 57 end of third hydraulic stem is equipped with end Lid fixing mould 58, end cap fixing mould 58 are equipped with positioning column 59 corresponding with end cap threaded hole;The screw mounting portion Part 55 includes the 4th hydraulic stem 510 being connected with positioning track 53, and 510 end of the 4th hydraulic stem is equipped with screw-driving stent 511, 511 end of screw-driving stent is equipped with and the corresponding screw automatic screwing device 512 of end cap threaded hole.
The rotary components 12 include being connected with electric rotating machine, electric rotating with 11 fixed rotary shaft of hydraulic stem, rotary shaft Machine is connected with controller 13.
The axis hole passed through for rotor external part is equipped among casing fixing mould 7,
17 end of fast pulley is connected with swingle, and swingle controls its rotation by motor, and motor is connected with controller, institute It states and is equipped with infrared sensor in stator frame 31, rotor rack 41 and end cap rack 51, infrared sensor is connected with controller, Controller is connected with conveyor chain.
Stator dragging track 36 includes two and the vertically arranged sliding rail of stator support, and driving wheel, driving are equipped in sliding rail Wheel is connected with motor, and motor is connected with controller.Equipped with protrusion part, protrusion partial insertion sliding rail is interior and drives for hydraulic cylinder bottom Wheel is connected, and the movement of hydraulic pressure hydraulic cylinder is driven by driving wheel.
Rotating seat 56 can be made of common slewing, its rotation is controlled by controller.
The operation principle of the present invention:Motor case is fixed in casing fixing mould 7, controller 13 controls hydraulic stem 11 Rise, electric rotating machine is then controlled to drive rotary shaft rotation so that retainer plate 10 is fitted closely with casing.Fixed pedestal 6 with Conveyor chain 2 moves, and after 31 lower section of stator frame is moved to, flexibly positioned column 16 fastens with location hole 14, fixed pedestal 6 It is fixed, infrared sensor transmits a signal to controller 13, and controller 13 controls the swingle on fast pulley 17 to be rotated, It fastens with positioning groove 15, prevents fixed pedestal 6 from moving.Then the first magnetic patch 37 on stator compaction mold 33 consolidates stator It is fixed, and pass through hydraulic cylinder 35 and compressor arm 34 is driven to be moved, stator is pressed into casing by stator compaction mold 33.Stator installs Cheng Hou, controller 13 control fast pulley 17 to rotate so that casing fixing mould 7 is moved to rotor installation dress along conveyor chain 2 Put 4 lower sections;Fixed pedestal 6 is fixed by flexibly positioned column 16 and fast pulley 17, and rotor is moved to fixation from rotor conveying track 49 In concave block 410, the third magnetic patch 411 in fixed concave block 410 is fixed rotor, and pass through baffle plate 412 and rotor is carried out axis To fixation, then rotate rotor fixed block 48 to parallel with endless glide 46, mobile foundation 47 is moved up in endless glide 46 It moves to 43 lower section of rotor compact heap, rotor compact heap 43 is in contact under the action of the second hydraulic stem 42 with rotor, and passes through and turn The second magnetic patch 45 in sub- location hole 44 fixes rotor, and then hydraulic telescopic rod 413 drives baffle plate 412 to shrink, so as to solve In addition to the axial limiting to rotor so that rotor is fixed under the pressuring action of rotor compact heap 13 in casing.Rotor is installed After the completion, mobile fixed pedestal 6 carries out the installation of end cap to 5 lower section of end cap erecting device;End cap on positioning track 53 is fixed Component 54 and screw installing component 55 are moved along positioning track 53, are first passed through end cap fixing mould 58 and are fixed end cap and defeated It send, the spiral shell on screw hole and rack on end cap is realized by the cooperation of the positioning column 59 in end cap fixing mould 58 and rotating seat 56 Then screw is screwed in threaded hole by the centering between hole by screw automatic screwing device 512, realize the installation of end cap.

Claims (1)

1. a kind of automatic assembly line of motor, it is characterised in that:Including rack (1), rack (1) is equipped with conveyor chain (2), It is equipped with and rack (1) mutually fixed stator mounting arrangement (3), rotor mounting device (4) and end cap successively above conveyor chain (2) Erecting device (5);The conveyor chain (2) is equipped with one group of fixed pedestal (6), and fixed pedestal (6) is equipped with and casing shape Corresponding casing fixing mould (7) is equipped with buffer spring (8), casing between casing fixing mould (7) and fixed pedestal (6) Fixing mould (7) upper surface is equipped with multiple annular arc grooves (9), and the retainer plate of arcuate structure is equipped in annular arc groove (9) (10), one group of hydraulic stem (11) is equipped between retainer plate (10) and annular arc groove (9), and hydraulic stem (11) end is connected with admittedly Due to the rotary components (12) of annular arc groove (9) bottom surface, rotary components (12) and hydraulic stem (11) are respectively connected with controller (13);Fixed pedestal (6) bottom is equipped with location hole (14), and fixed pedestal (6) both sides are equipped with positioning groove (15);The machine Frame (1) is equipped with flexibly positioned column (16), and flexibly positioned column (16) side is equipped with fast pulley (17);The stator mounting arrangement (3), flexibly positioned column (16) and fast pulley (17) are equipped with below rotor mounting device (4) and end cap erecting device (5);Institute It states stator mounting arrangement (3) and includes the stator frame (31) being fixed in rack (1), stator frame (31) is equipped with stator conveying Track (32), stator conveying track (32) top are equipped with stator compaction mold (33), and stator compaction mold (33) is connected with compression Bar (34), compressor arm (34) are connected with hydraulic cylinder (35), and hydraulic cylinder (35) is fixed on stator dragging track (36);The stator pressure Tight mold (33) end is equipped with the first magnetic patch (37);The rotor mounting device (4) includes the rotor that is fixed on above rack (1) Rack (41), rotor rack (41) are equipped with the second hydraulic stem (42), and the second hydraulic stem (42) end is connected with rotor compact heap (43), rotor compact heap (43) end is equipped with rotor fixed position hole (44), and the second magnetic patch (45) is equipped in rotor fixed position hole (44);Institute It states and rotor fixing device is equipped with below rotor rack (41), the annular that rotor fixing device includes being connected with rotor rack (41) is sliding Rail (46), endless glide (46) are equipped with one group of mobile foundation (47), and mobile foundation (47) is equipped with rotor fixed block (48), and To be rotatably connected between rotor fixed block (48) and endless glide (46);Described endless glide (46) one end is equipped with what is be in tilted layout Rotor conveying track (49);The rotor fixed block (48) including with the corresponding fixed concave block (410) of rotor structure, anchor Block (410) is interior to be equipped with third magnetic patch (411), and fixed concave block (410) lower end is equipped with baffle plate (412), and baffle plate (412) is with fixing Hydraulic telescopic rod (413) is equipped between concave block (410), hydraulic telescopic rod (413) is connected with controller (13);The end cap installation Device (5) includes the end cap rack (51) that is fixed in rack (1), and end cap rack (51) is equipped with end cap conveyor chain (52), Be equipped with the positioning track (53) being fixed in end cap rack (51) above end cap conveyor chain (52), on positioning track (53) along The direction of end cap conveying is equipped with end cap fixed component (54) and screw installing component (55) successively;The end cap fixed component (54) Including the rotating seat (56) being connected with positioning track (53), rotating seat (56) is equipped with third hydraulic stem (57), third hydraulic stem (57) end is equipped with end cap fixing mould (58), and end cap fixing mould (58) is equipped with and the corresponding positioning column of end cap threaded hole (59);The screw installing component (55) includes the 4th hydraulic stem (510) being connected with positioning track (53), the 4th hydraulic stem (510) end is equipped with screw-driving stent (511), and screw-driving stent (511) end is equipped with corresponding with end cap threaded hole Screw automatic screwing device (512).
CN201610764945.XA 2016-08-29 2016-08-29 A kind of automatic assembly line of motor Active CN106230201B (en)

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CN107546927A (en) * 2017-09-29 2018-01-05 合肥恒大江海泵业股份有限公司 A kind of magnetic rotor throws assembly and disassembly and unloads workbench
CN109465623B (en) * 2018-11-01 2020-09-18 常州信息职业技术学院 Automatic positioning device for workpiece assembly
JP2021013223A (en) * 2019-07-04 2021-02-04 本田技研工業株式会社 Rotary electric machine assembly device and rotary electric machine assembly method
CN110977414B (en) * 2020-01-02 2020-12-11 新乡创想自动化科技有限公司 Motor rotor main magnetic block pressing-in equipment
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