CN106229119A - A kind of transformer core and the manufacture method of transformator - Google Patents
A kind of transformer core and the manufacture method of transformator Download PDFInfo
- Publication number
- CN106229119A CN106229119A CN201610842145.5A CN201610842145A CN106229119A CN 106229119 A CN106229119 A CN 106229119A CN 201610842145 A CN201610842145 A CN 201610842145A CN 106229119 A CN106229119 A CN 106229119A
- Authority
- CN
- China
- Prior art keywords
- iron core
- block
- core column
- clamping piece
- yoke block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/266—Fastening or mounting the core on casing or support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/263—Fastening parts of the core together
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses a kind of transformer core, including iron core body and the assembly of clamping iron core body, described iron core body includes lower yoke block and the iron core column block being cuboid, described lower yoke block is horizontally disposed, described iron core column block at least three pieces and being arranged vertically, its lower end connects lower yoke block, and described iron core body also includes multiple sub-upper yoke block being connected between adjacent two iron core column block, and the upper surface of described sub-upper yoke block is concordant with the upper surface of described iron core column block.The upper yoke part of this iron core breaks the whole up into parts, and advantageously reduces the manufacturing cost of transformer core, it is simple to the assembling of iron core body and clamping.
Description
Technical field
The present invention relates to transformer technology field, be specifically related to the manufacture method of a kind of transformer core and transformator.
Background technology
Transformator be the principle utilizing electromagnetic induction to change the device of alternating voltage, main member includes coil and ferrum
Core, iron core includes iron core body and the assembly of clamping iron core body.Iron core body is formed by stacked before and after lamination, intermediate portion
Demultiplexing is in suit coil, and this part is also referred to as iron core column.Its top and bottom are also referred to as iron yoke for closed magnetic circuit, and iron yoke is divided into
Upper yoke and lower yoke.Iron core is the basic element of character of transformator, and Main Function is to provide magnetic circuit, makes simultaneously as mounting framework
With.The magnetic conductor of iron core is the magnetic circuit of transformator, and it transfers magnetic energy to the electric energy of primary circuit, is changed into by the magnetic energy of oneself again
The electric energy of secondary circuit, is the medium of energy conversion.Therefore, iron core is significant for transformator.
The manufacture process of transformator it is generally required to iron core body is carried out closed assembly, mounting coil in iron core column and use
Iron core body is clamped fixing by clamping device.If iron core body can not effectively clamp, lamination will be at alternation magnetic
Under field action, there is minor variations i.e. magnetostriction, thus produce noise.If coil and iron core body directly assemble loosely
Gu, then noise can be increased.Further, since upper yoke is deposited in above iron core column, the height of stacking is wayward, causes thus producing
The stress of raw lamination is wayward.
Existing iron core body typically has two kinds of structures.The first, as it is shown in figure 1, iron core body 10 structure for being positioned on
The E shape iron core block 11 of lower section is to inserting structure.Due to structure problem, this structure is the most insecure with the assembling of coil, causes change
During depressor work, coil is loose, produces noise.The second, as in figure 2 it is shown, iron core body 10 includes the upper ferrum being cuboid
Yoke block 12 and lower yoke block 14 and iron core column block 13.Wherein, upper yoke block 12 is horizontally disposed, lower yoke block 14 and upper yoke block
The length of 12 is identical and is parallel to below upper yoke block 12, and iron core column block 13 is vertically connected on upper yoke block 12 and lower yoke block 14
Between.This structure disadvantageously, upper yoke block 12 is deposited in 13 pieces of tops of iron core column, the height of stacking is wayward, leads
The stress causing consequent lamination is wayward, is easily generated noise.
Generally speaking, in prior art, there is many problems in transformator.During transformer manufacturing, due to the knot of iron core body
Structure problem, iron core body can not effectively be clamped, and the assembling with coil is insecure.Transformator easily produces noise and unloaded electricity
Stream is big.Further, since the size and shape problem of iron core block, when making the material of iron core block, there are substantial amounts of leftover pieces, these
Corner considerably increases the manufacturing cost of iron core.
Summary of the invention
The present invention is directed to existing technical problem make improvements, i.e. the technical problem to be solved is to provide one
Transformer core, the upper yoke part of this iron core breaks the whole up into parts, and advantageously reduces the manufacturing cost of transformer core, it is simple to iron core
The assembling of body and clamping.
For solving the problems referred to above, the technical scheme that the present invention provides is:
A kind of transformer core, including iron core body and the assembly of clamping iron core body, described iron core body includes being
The lower yoke block of cuboid and iron core column block, described lower yoke block is horizontally disposed, and described iron core column block is at least three pieces and hangs down
Straight layout, its lower end connects lower yoke block, and described iron core body also includes multiple being connected between adjacent two iron core column block
Sub-upper yoke block, the upper surface of described sub-upper yoke block is concordant with the upper surface of described iron core column block.
Further, described assembly includes upper beam, upper clamping piece, lower clamping piece, underbeam, draws screw rod and side folder；Described upper clamping piece
Being two, be arranged in parallel both sides before and after described sub-upper yoke block and iron core column block upper end, and is locked by upper draw-in bar；Institute
Stating side folder is two, lays respectively at the two ends, left and right of described upper clamping piece and is vertically connected between two upper clamping pieces, side folder
Be provided with the screwed hole just to described iron core column block, by through screwed hole and prop up described iron core column block bolt clamping iron core
Post block and sub-upper yoke block；Described lower clamping piece is two, and be arranged in parallel both sides before and after described lower yoke block, and by lower interior
Draw lever locking；Described upper beam is laterally crossed on directly over upper clamping piece and contacts with sub-upper yoke block surface；Described underbeam laterally across
Being located at immediately below lower clamping piece and relative with described upper beam, described underbeam contacts with lower yoke block surface；Described draw screw rod from up to
Under sequentially pass through to the through hole of screw rod should be drawn on upper beam, upper clamping piece, lower clamping piece, underbeam, by drawing the nut lock at screw rod two ends
Tight described upper beam and underbeam.
Further, the connection between described iron core column block and lower yoke block is splicing, described iron core column block and sub-upper yoke
Connection between block is for glueing joint.
Further, described lower yoke block is provided with rustless steel welding plate with the junction of iron core column block.
Further, described rustless steel welding plate upper part and iron core column block pass through to be welded to connect, the lower part of rustless steel welding plate
With lower yoke block by being welded to connect.
Further, described sub-upper yoke block and iron core column block upper end are provided with the through hole that described upper draw-in bar passes, described on
Draw-in bar connects two described upper clamping pieces through this through hole；Described lower yoke block is provided with the through hole that described lower draw-in bar passes, institute
State lower draw-in bar and connect two described lower clamping pieces through this through hole.
In technique scheme, original for transformer core upper yoke part being broken the whole up into parts, the most sub-upper yoke block divides
Become several sub-upper yoke blocks.Owing to the size of sub-upper yoke block is less, it is known that its weight, volume are smaller, are so easy to work
People carries out iron core body assembling.Further, since the size of sub-upper yoke block is less, advantageously reduces the sub-upper yoke block of making and expend
Material.There are substantial amounts of leftover pieces, it is possible to use these leftover pieces systems when making the material of lower yoke block and iron core column block
Make the sub-upper yoke block that size is less.Thus, iron core body manufacturing cost is decreased.Further, by assembly clamping iron core originally
Body.Realize iron core column block and sub-upper yoke block are front and back clamped by upper clamping piece；By lower clamping piece, lower yoke block is entered
Clamp before and after row；By side folder, the iron core column block of the left and right sides is extruded to centre, make adjacent iron core block clamping be connected to
Sub-upper yoke block between adjacent iron core block；By upper beam, underbeam with draw screw rod to be connected with lower clamping piece by upper clamping piece, i.e. upper folder
Part is connected with the clamping force of lower clamping piece.Being achieved in, assembly is uniform to effectively clamping and the clamping force of iron core body.Further,
Described being connected as is gluedd joint, and makes the connection between each ingredient of iron core body more firm, advantageously reduces noise.By not
Rust steel welding plate carries out auxiliary and connects, and increases the overall steadiness of iron core body further.
Another technical problem to be solved by this invention be to provide a kind of use above-mentioned transformer core transformator
Manufacture method, the method comprises the following steps:
Step one: by coil winding on described iron core column block；
Step 2: by horizontally disposed for described lower yoke block, three described iron core column blocks are placed sequentially in described from left to right
On lower yoke block and be perpendicular to described lower yoke block upwards；
Step 3: place on the described son vertical with iron core column block between the upper end of two adjacent described iron core column blocks
Iron yoke block, the end face of the most described sub-upper yoke block is concordant with the end face of described iron core column block, and connects described iron core by glue
Post block and described sub-upper yoke block；
Step 4: by described upper clamping piece respectively by clamping before and after described sub-upper yoke block and iron core column block upper end, pass through
Described side folder will clamp about sub-upper yoke block and iron core column block upper end；
Step 5: will be clamped before and after described lower yoke block by described lower clamping piece；
Step 6: by described upper beam, underbeam with draw screw rod described upper clamping piece and lower clamping piece to be strained；
Step 7: described lower yoke block is connected with described iron core column block by welding plate.
In technique scheme, described method is simple to operate, can realize the effective clamping to iron core body simultaneously.It is easy to
The clamping of iron core body, makes iron core body with coil assembling firmly.
The invention have the benefit that
The weight of sub-upper yoke block the most of the present invention is little, volume is little, it is simple to assemble with iron core column block.
The low cost of manufacture of iron core body the most of the present invention.
3. the present invention realizes the effective clamping to iron core body by described assembly and clamping force is uniform.Advantageously reduce change
The generation of depressor noise.
4. the method for the invention is simple to operate, can realize the effective clamping to iron core body, it is ensured that iron core body simultaneously
With coil assembling firmly, transformer noise is advantageously reduced.
Method the most of the present invention, is conducive to regulating air gap, and then effectively controls no-load current.
Accompanying drawing explanation
Fig. 1 is that the axle of the first prior art surveys view.
Fig. 2 is that the axle of the second prior art surveys view.
Fig. 3 is that the axle of transformer core of the present invention surveys view.
Fig. 4 is that the axle of transformator of the present invention surveys view.
Fig. 5 is the front view of transformator of the present invention.
Fig. 6 is the top view of transformator of the present invention.
The side view of Fig. 7 transformator of the present invention.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention will be further described.The above-below direction of the following stated is transformator
The short transverse of iron core, left and right directions is the length direction of transformer core, and fore-and-aft direction is the thickness direction of transformer core.
As it is shown on figure 3, the detailed description of the invention of transformer core of the present invention, a kind of transformer core, including iron core
Body 10 and the assembly 20 of clamping iron core body.
Described iron core body 10 includes being the lower yoke block 14 of cuboid, iron core column block 13 and sub-upper yoke block 15.
Lower yoke block 14 is horizontally disposed.Iron core column block 13 is three and is arranged vertically, and its lower end connects lower yoke block 14.Sub-upper yoke block
Between 15 upper ends being vertically connected on adjacent two iron core column block 13, the end face of sub-upper yoke block 15 and the end of iron core column block 13
Face is concordant.Iron core column block 13 is splicing with the connection of sub-upper yoke block 15, and iron core column block 13 is glue with the connection of lower yoke block 14
Connect.The right flank of iron core body 10, the junction of lower yoke block 15 and iron core column block 13 is provided with rustless steel welding plate 101.Rustless steel
The upper part of welding plate 101 and iron core column block 13 are by being welded to connect, and the lower part of rustless steel welding plate 101 is passed through with lower yoke block 14
It is welded to connect.Sub-upper yoke block 15, iron core column block 13 upper end and lower yoke block 14 are equipped with the through hole arranged along the longitudinal direction.
As shown in Figures 4 to 7, described assembly 20 includes upper beam 21, upper clamping piece 22, side folder 23, lower clamping piece 24, underbeam 25
With draw screw rod 26.Upper clamping piece 22 is two, and be arranged in parallel both sides before and after sub-upper yoke block 15 and iron core column block 13 upper end, on
Draw-in bar 221 connects the two upper clamping piece 22 through the through hole of sub-upper yoke block 15 and iron core column block 13 upper end, draws in upper
The two upper clamping piece 22 locked by bar 221.Side folder 23 is two, lays respectively at the two ends, left and right of upper clamping piece 22 and is vertically connected on
Between two upper clamping pieces 22, side folder 23 is provided with just screwed hole to iron core column block 13, by through screwed hole and prop up ferrum
The bolt 231 of stem stem block 13 clamps iron core column block 13 and sub-upper yoke block 15, i.e. passes through side folder 23 and bolt 231 by left and right two
The iron core column block 13 of side extrudes to centre, makes adjacent iron core block 13 clamp ferrum on the son being connected between adjacent iron core block 13
Yoke block 15.Lower clamping piece 24 is two, and be arranged in parallel both sides before and after lower yoke block 14, and lower draw-in bar 241 is through lower yoke block
The through hole of 14 connects the two lower clamping piece 24, locks the two lower clamping piece 24 by lower draw-in bar 241.Upper beam 21 is laterally crossed on
Contact directly over upper clamping piece 22 and with sub-upper yoke block 15 surface；Underbeam 25 is laterally crossed on immediately below lower clamping piece 24 and and upper beam
21 relatively, and underbeam 25 contacts with lower yoke block 14 surface；Draw screw rod 26 sequentially pass through from top to bottom upper beam 21, upper clamping piece 22, under
To drawing the through hole of screw rod 26 on folder 24, underbeam 25, and by drawing the nut check at screw rod 26 two ends.
The manufacture method of transformator of the present invention, the method comprises the following steps:
Step one: coil 30 is wound on described iron core column block 13；
Step 2: by horizontally disposed for described lower yoke block 14, three described iron core column blocks 13 are placed sequentially in from left to right
On described lower yoke block 14 and be perpendicular to described lower yoke block 14 upwards；
Step 3: between the upper end of two adjacent described iron core column blocks 13 place vertical with iron core column block 13 described in
Sub-upper yoke block 15, the end face of the most described sub-upper yoke block 15 is concordant with the end face of described iron core column block 13, and by glue even
Connect described iron core column block 13 and described sub-upper yoke block 15；
Step 4: will be pressed from both sides before and after described sub-upper yoke block 15 and iron core column block 13 upper end respectively by described upper clamping piece 22
Tightly, will be clamped about sub-upper yoke block 15 and iron core column block 13 upper end by described side folder 23；
Step 5: by described lower clamping piece 24 by clamping before and after described lower yoke block 14；
Step 6: by described upper beam 21, underbeam 25 with draw screw rod 26 to be strained with lower clamping piece 24 by described upper clamping piece 22；
Step 7: described lower yoke block 14 is connected with described iron core column block 13 by welding plate 101.
The structure of the transformator obtained by said method is as shown in Figures 4 to 6.
The feature of embodiment of the present invention:
In embodiment the most of the present invention, the weight of described sub-upper yoke block 15 is little, volume is little, it is simple to iron core column 13
Block assembles.
In embodiment the most of the present invention, the low cost of manufacture of described iron core body 10.Due to sub-upper yoke block 15
Size less, there are substantial amounts of leftover pieces when making the material of lower yoke block 14 and iron core column block 13, it is possible to use these
The sub-upper yoke block 15 that leftover pieces manufactured size is less.
In embodiment the most of the present invention, realize the effectively clamping to iron core body 10 and folder by described assembly 20
Clamp force is uniform.Advantageously reduce the generation of transformer noise.
In embodiment the most of the present invention, described method is simple to operate, and can realize iron core body 10 is effective simultaneously
Clamping, it is ensured that iron core body 10 and coil 30 assemble firmly.Advantageously reduce the generation of transformer noise, reduce unloaded electricity simultaneously
Stream.
Above-mentioned all of embodiment is only used for illustrating the principle of the present invention, is not limited to the scope of the present invention.To this
The bright change that can also make other, these changes are still within the scope of the present invention.
Claims (7)
1. a transformer core, including iron core body and the assembly of clamping iron core body, described iron core body includes being length
The lower yoke block of cube shape and iron core column block, described lower yoke block is horizontally disposed, and described iron core column block is at least three pieces and vertical
Arranging, its lower end connects lower yoke block, it is characterised in that described iron core body also includes multiple being connected to adjacent two iron core
Sub-upper yoke block between post block, the upper surface of described sub-upper yoke block is concordant with the upper surface of described iron core column block.
2. transformer core as claimed in claim 1, it is characterised in that described assembly include upper beam, upper clamping piece, lower clamping piece,
Underbeam, draw screw rod and side folder；
Described upper clamping piece is two, and be arranged in parallel both sides before and after described sub-upper yoke block and iron core column block upper end, and passes through
Upper draw-in bar is locked；
Described side folder is two, lays respectively at the two ends, left and right of described upper clamping piece and is vertically connected between two upper clamping pieces,
Side folder is provided with just screwed hole to described iron core column block, by through screwed hole the bolt clip that props up described iron core column block
Tight iron core column block and sub-upper yoke block；
Described lower clamping piece is two, and be arranged in parallel both sides before and after described lower yoke block, and is locked by lower draw-in bar；
Described upper beam is laterally crossed on directly over upper clamping piece and contacts with sub-upper yoke block surface；
Described underbeam is laterally crossed on immediately below lower clamping piece and relative with described upper beam, and described underbeam connects with lower yoke block surface
Touch；
Described screw rod is drawn to sequentially pass through to drawing the through hole of screw rod on upper beam, upper clamping piece, lower clamping piece, underbeam from top to bottom, logical
Cross and draw upper beam and underbeam described in the nut check at screw rod two ends.
3. transformer core as claimed in claim 2, it is characterised in that the connection between described iron core column block and lower yoke block
For glueing joint, the connection between described iron core column block and sub-upper yoke block is for glueing joint.
4. transformer core as claimed in claim 3, it is characterised in that described lower yoke block sets with the junction of iron core column block
There is rustless steel welding plate.
5. transformer core as claimed in claim 4, it is characterised in that described rustless steel welding plate upper part is led to iron core column block
Crossing and be welded to connect, the lower part of rustless steel welding plate and lower yoke block are by being welded to connect.
6. transformer core as claimed in claim 5, it is characterised in that described sub-upper yoke block and iron core column block upper end are provided with
The through hole that described upper draw-in bar passes, described upper draw-in bar connects two described upper clamping pieces through this through hole；
Described lower yoke block is provided with the through hole that described lower draw-in bar passes, and described lower draw-in bar is through described in this through hole connection two
Lower clamping piece.
7. the manufacture method of the transformator of the transformer core used described in claim 6, it is characterised in that include following
Step:
Step one: by coil winding on described iron core column block；
Step 2: by horizontally disposed for described lower yoke block, three described iron core column blocks are placed sequentially in described lower ferrum from left to right
On yoke block and be perpendicular to described lower yoke block upwards；
Step 3: place the described sub-upper yoke vertical with iron core column block between the upper end of two adjacent described iron core column blocks
Block, the end face of the most described sub-upper yoke block is concordant with the end face of described iron core column block, and connects described iron core column block by glue
With described sub-upper yoke block；
Step 4: by described upper clamping piece respectively by clamping before and after described sub-upper yoke block and iron core column block upper end, by described
Side folder will clamp about sub-upper yoke block and iron core column block upper end；
Step 5: will be clamped before and after described lower yoke block by described lower clamping piece；
Step 6: by described upper beam, underbeam with draw screw rod described upper clamping piece and lower clamping piece to be strained；
Step 7: described rustless steel welding plate is connected on described lower yoke block and described iron core column block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610842145.5A CN106229119A (en) | 2016-09-22 | 2016-09-22 | A kind of transformer core and the manufacture method of transformator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610842145.5A CN106229119A (en) | 2016-09-22 | 2016-09-22 | A kind of transformer core and the manufacture method of transformator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106229119A true CN106229119A (en) | 2016-12-14 |
Family
ID=58075978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610842145.5A Pending CN106229119A (en) | 2016-09-22 | 2016-09-22 | A kind of transformer core and the manufacture method of transformator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106229119A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108847341A (en) * | 2018-07-11 | 2018-11-20 | 东莞市大忠电子有限公司 | A kind of low noise level transformer and its manufacturing process of adjustable no-load current |
| CN109448968A (en) * | 2018-12-15 | 2019-03-08 | 泰州市天力铁芯制造有限公司 | A kind of transformer fe core assembly installation assembly |
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| CN202003803U (en) * | 2011-03-22 | 2011-10-05 | 江苏上能新特变压器有限公司 | Five-column iron core for transformer |
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| CN108847341A (en) * | 2018-07-11 | 2018-11-20 | 东莞市大忠电子有限公司 | A kind of low noise level transformer and its manufacturing process of adjustable no-load current |
| CN109448968A (en) * | 2018-12-15 | 2019-03-08 | 泰州市天力铁芯制造有限公司 | A kind of transformer fe core assembly installation assembly |
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Application publication date: 20161214 |