CN1062246C

CN1062246C - Diamond spar series microporous ceramic filler

Info

Publication number: CN1062246C
Application number: CN95106390A
Authority: CN
Inventors: 吴连华
Original assignee: Individual
Current assignee: Individual
Priority date: 1994-10-14
Filing date: 1995-06-14
Publication date: 2001-02-21
Anticipated expiration: 2015-06-14
Also published as: CN1117033A

Abstract

The present invention filters out novel microporous porcelain filler of corundum series, which has a microporous structure. The present invention has the characteristics of good corrosion resistance, high compressive strength, high crushing resistance, etc. As micropores exist, the present invention has a good mass transfer surface and an ideal surface update rate, and the porosity factor can reach 50%; the raw material of the present invention is composed of corundum (containing chromium fused alumina, white fused alumina and ruby fused alumina), an adhesive, dextrin and a wetting agent, the raw material is mixed and is uniformly stirred, the mixture is shaped by extrusion, is dried, and is sintered at a high temperature, and the novel microporous porcelain filler of corundum series is prepared; the filler of a Raschig ring, a Great Wall ring, a cascade ring, a Pall ring, a porous hollow ball, a rectangular saddle and sheet corrugation is provided.

Description

Corundum microporous ceramic packing

The invention belongs to packing tower filler in the Chemical Manufacture.

Packing tower is the tower equipment that adopts usually in the Chemical Manufacture, it has simple in structure, characteristics such as cheap, in packing tower except the spray equipment that will design tower with reasonably the column internals, under certain operation condition, choose suitable tower packing and be the different in kind of one of the key factor of packing tower operational quality according to medium that packing tower is handled, granular filler or the structured packing that can select for use the corresponding material that is suitable for to make, ceramic packing, plastic filler and Stainless Steel Helices often are selected as corrosion-resistant filling, but because of ceramic packing, plastic filler, the surface tissue smoother of Stainless Steel Helices, make the formation of mass transfer surfaces and more new capital be subjected to the influence that is difficult to overcome, cause the processing power of tower, operation efficiency all obviously reduces, more expensive or other reason also is restricted and the structured packing of screen waviness efficiently of being made by the wire cloth of unlike material is because of price, the investigator of the tower packing that therefore, has is also at the surface tissue of improvement granular filler and the screening operation of new type high-efficient packing of going in for the study.

The objective of the invention is to filter out a kind of tower packing with microvoid structure, the diamond spar series microporous ceramic filler that has now filtered out, it not only has excellent corrosion resisting performance, also because the existence of micropore has more good mass transfer surfaces structure and ideal Surface Renewal speed, the microcellular filler of having no precedent structure is provided, its porosity can be up to 50%, and it is big to have ultimate compression strength in addition, characteristics such as unsuitable fragmentation.

The raw material of diamond spar series microporous ceramic filler consists of corundum (comprising chromium corundum, white fused alumina, brown corundum) binding agent, wetting agent and dextrin, through mixing successively, extrusion molding, operation such as drying, high temperature sintering makes said microporous ceramic filler again.

The proportioning raw materials of the diamond spar series microporous ceramic filler that the present invention proposes is described below:

The major ingredient of diamond spar series microporous ceramic filler is that corundum (comprising chromium corundum, white fused alumina, brown corundum) has the intensity height, corrosion-resistant, resistant to elevated temperatures characteristics, therefore also be the skeleton composition of microcellular filler, in batching, select chromium corundum for use, any in white fused alumina or the brown corundum all can, also can any ratio be mixed, account for 65～80% (weight) of raw material total amount, the particle diameter of corundum is 16 orders～120 orders, the size of particle diameter and size distribution situation all can influence the numerical value of porosity, and porosity can be between 20～50% generally speaking.

Binding agent is one of basic material of diamond spar series microporous ceramic filler, it is by feldspar, clay and talcum powder are mixed and form, mixed ratio is feldspar 50～70% (weight) clay 20～40% (weight) talcum 2～15% (weight), its andesine belongs to the flux raw material, and at high temperature the feldspar molten mass has bigger viscosity, can play effect of high temperature thermoplastic and high temperature cementation, prevent high temperature deformation, in sintering process, play fluxing action; Clay then has unique plasticity-and associativity, shapeable moulding after the water transfer, become fine and close hard behind the sintering, help the sintering of filler base substrate and the raising of physical strength, binding agent accounts for the raw material total amount in batching 13～20% (weight) in addition, in batching, also to add the dextrin of 3～8% (weight) that account for the raw material total amount, and the wetting agent of going into to account for 3～9% (weight) of raw material total amount, in batching, use wetting agent as with water glass.

The process for making of the diamond spar series microporous ceramic filler that the present invention proposes is for (can be chromium corundum by the good corundum powder of proportioning raw materials weighing earlier, white fused alumina or brown corundum, also can be the corundum that is mixed), binding agent, dextrin and wetting agent, then with corundum with binding agent mixes and mix is even; It is even to add dextrin and wetting agent continuation mix again, through the corresponding mould extrusion molding, makes the base substrate of required filler, at last body drying is incorporated into kiln and is made required filler through high sintering, obtains finished product through cooling and kiln discharge again.

Drying and the sintering process of making microporous porcelain filler are earlier base substrate to be gone ahead of the rest under 70 ℃ of conditions dry 24 hours, under 110 ℃ of conditions, continue to go into then in dry 10 hours kiln again, be warming up to 1300 ℃～1340 ℃ with 20 ℃/hour of Wen Suwei again, sintering begins the nature cooling after 72 hours, can obtain required filler by kiln discharge in the time of approximately below 50 hours kiln temperature drops to 50 ℃, the sintering whole process is about 132 hours.

Make the extrusion molding process of microporous porcelain filler, but can also single piece production of continuous production, the geometrical shape of mould and space structure have determined the type of filler, the type of the microporous porcelain filler that makes at present has:

Fig. 1 is a Raschig ring filler synoptic diagram; Its ring is high to be equated with the ring external diameter, and wall thickness then determines according to encircling external diameter,

Fig. 2 is a Great Wall ring filler synoptic diagram; Its ring is high to equate that with the ring external diameter wall thickness then according to the decision of ring external diameter, has 4～8 corresponding breach, and gap width is 1: 2 with the ratio of protuberance width, and notch depth is 1/4～1/3 of the ring external diameter,

Fig. 3 is a cascade ring filler synoptic diagram; It highly is 1/2～2/3 of ring external diameter, and the outstanding one expansion mouth of taking advantage of a situation and extending also can be considered convex in its lower end, its internal diameter and ring are outer through quite, highly for ring high 1/5～1/4, be 4～6 to the uniform fin of the inboard importing of ring, wall thickness is then according to the decision of ring external diameter

Fig. 4 is a Pall ring filler synoptic diagram; Its ring is high to be equated with the ring external diameter, and wall thickness is then according to the decision of ring external diameter, uniform two rows of its periphery to 4～6 of the uniform fins of the inboard importing of ring, open height (fin height) be about encircle high by 1/5,

Fig. 5 is a porous hollow sphere filler synoptic diagram; It is that hollow ball system is synthetic by two hemisphere, sphere diameter is decision as required then, three-dimensional at spheroid respectively has a manhole by the centre of sphere, the symmetry centre (just spheroid being rotated 45 ° central position along X-axis and Y-axis respectively) that has the spherome surface of three circular holes as benchmark between each quadrant also respectively has a manhole by the centre of sphere, spherome surface has 14 holes, (sphere diameter hour then has only 6 holes of three-dimensional)

Fig. 6 is a square saddle type filler synoptic diagram; Its profile is slightly like saddle, and it is semicircle that its section is approximately, and the skeletal lines of lateral inner edge and outer rim is concentrically ringed semi arch, forms an integral body slightly like saddle-shaped structure,

Fig. 7～9 are the corrugated plate packing synoptic diagram; Fig. 7 is the monolithic waved plate, and Fig. 8 is the vertical view after assembling, and Fig. 9 is its sectional drawing, and the corrugated plate packing after the assembling can not have illustrated outer ring yet, can be fixed by sintering between plate and the plate.

The diamond spar series microporous ceramic filler that proposes by the present invention with original be that the filler of raw material production is compared with pottery, plastics, metal sheet, with the Raschig ring is example, at (table one) on the hydrodynamic performance on mass-transfer performance (table two) new breakthrough and raising has been arranged all.

Table one:

Table two:

Embodiment one:

Getting the powder granule degree is 16 orders～46 purposes palm fibre corundum, 1000 grams, binding agent 200 grams, dextrin 50 grams, wetting agent (water glass) 60 grams, earlier that brown corundum and the also abundant mix of binding agent mixing is even, then, add dextrin and wetting agent again and continue uniform mixing, extrusion molding gets 20X20X3 Raschig ring filler base substrate in the Raschig ring mould, and under 70 ℃ of conditions dry 24 hours earlier, under 110 ℃ of conditions dry 10 hours again, insert in the luxuriant good fortune stove and carry out sintering, be warming up to 1320 ℃ of beginning nature coolings behind 72 hours sintering with 20 ℃/hour of Wen Suwei, when furnace temperature was reduced to below 50 ℃ in 50 hours, take out again, make diamond spar series microporous ceramic raschig rings filler.

Embodiment two:

Getting the powder granule degree is that 60 orders～120 purposes are mixed corundum 2000 grams (wherein from corundum 1000 grams, chromium corundum 500 grams, palm fibre corundum 500 grams), binding agent 460 grams, dextrin 160 grams, wetting agent (water glass) 190 grams, earlier corundum is mixed also abundant mix with binding agent even, then, add dextrin and wetting agent again and continue mix even, through extrusion molding in the semisphere mould, and with two bonding balling-up of hemisphere, it is that the wall thickness that has φ 6 through holes at three-dimensional of 30mm is the hollow ball filler base substrate of 6mm that punching makes diameter, through under 70 ℃ of conditions dry 24 hours and insert in the kiln and under 110 ℃ of conditions, continued dry 10 hours again, be warming up to 1300 ℃ with 20 ℃/hour of Wen Suwei, beginning nature cooling behind 72 hours sintering, kiln discharge in the time of again below 50 hours kiln temperature drops to 50 ℃ makes diamond spar series microporous ceramic porous hollow ball filler.

Claims

1, a kind of corundum ceramic filler comprises the corundum of 16 orders～120 purposes 65～80% (weight), 13～20% (weight) form binding agent by feldspar, clay and talcum powder, the dextrin of 3～8% (weight) and 3～9% (weight) water glass.

2, according to the corundum ceramic filler of claim 1, wherein said corundum is chromium corundum, white fused alumina palm fibre corundum or its mixture.

3, according to the corundum ceramic filler of claim 1, consisting of of said binding agent wherein:

Feldspar, 50～70% (weight)

Clay 20～40% (weight)

Talcum 2～15% (weight).

4, the preparation method of each corundum ceramic filler of a kind of claim 1～3, earlier corundum and binding agent are mixed, add dextrin and wetting agent more successively, obtain the filler base substrate through the mould extrusion molding, drying is 24 hours under 70 ℃, inserts in the kiln after 110 ℃ are continued dry 10 hours down again, is warming up to 1300 ℃～1340 ℃ with 20 ℃/hour of Wen Suwei, sintering begins nature cooling, kiln discharge when the kiln temperature was reduced to below 50 ℃ through 50 hours after 72 hours.