CN106219189B - Anti- wheel apparatus of a kind of self-control tail rope buffering and preparation method thereof - Google Patents

Anti- wheel apparatus of a kind of self-control tail rope buffering and preparation method thereof Download PDF

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Publication number
CN106219189B
CN106219189B CN201610817499.4A CN201610817499A CN106219189B CN 106219189 B CN106219189 B CN 106219189B CN 201610817499 A CN201610817499 A CN 201610817499A CN 106219189 B CN106219189 B CN 106219189B
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China
Prior art keywords
nut
steel ring
support roller
belt machine
self
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CN201610817499.4A
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CN106219189A (en
Inventor
靳卫峰
吴涛
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Huainan Mining Group Co Ltd
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Huainan Mining Group Co Ltd
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Priority to CN201610817499.4A priority Critical patent/CN106219189B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/02Adaptations of individual rollers and supports therefor
    • B65G39/06Adaptations of individual rollers and supports therefor the roller sleeves being shock-absorbing, e.g. formed by helically-wound wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/02Adaptations of individual rollers and supports therefor
    • B65G39/09Arrangements of bearing or sealing means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ropes Or Cables (AREA)
  • Structure Of Belt Conveyors (AREA)

Abstract

The invention discloses a kind of self-control tail ropes to buffer anti-wheel apparatus, including support roller for belt machine, buffering kit, steel ring;Support roller for belt machine includes roller carrier shaft, Idler bearing, trunnion, and roller carrier shaft is cylindrical prism structure, and inside is equipped with homoaxial Idler bearing, and the both ends of Idler bearing are respectively equipped with trunnion;Steel ring is two, is individually fixed in the both ends of the support roller for belt machine;Buffering kit is made of cushion, is placed on the periphery of the support roller for belt machine, is located between two steel rings.The invention also discloses a kind of production methods that self-control tail rope buffers anti-wheel apparatus.Of the invention includes following the utility model has the advantages that 1, safe and reliable, maintenance convenience.2, structure is simple, is easily worked.3, raw material are cheap, easily obtain, and processing cost is low.4, service life is higher than the anti-wheel of polyurethane, and buffering leather packing utilization rate is high.

Description

Anti- wheel apparatus of a kind of self-control tail rope buffering and preparation method thereof
Technical field
The present invention relates to a kind of buffer structure, in particular a kind of self-control tail rope buffers anti-wheel apparatus and preparation method thereof.
Background technique
Currently, elevator balance tail rope is elevator important component, since winch is promoted, speed is fast, and tail rope is in the bottom of a pan A point rope beam is easily encountered in storehouse, and there are major safety risks.To avoid this problem, mitigation tail rope is lost, the usually used anti-wheel of polyurethane, Its price is high, and quick abrasion need to be replaced frequently.Based on this, studying a kind of anti-wheel apparatus of self-control tail rope buffering is particularly important.
Summary of the invention
The buffer unit that the object of the present invention is to provide a kind of prices is low, wearability is good replaces the anti-wheel of polyurethane, i.e., and one Kind self-control tail rope buffers anti-wheel apparatus.
To achieve the goals above, technical scheme is as follows:
A kind of anti-wheel apparatus of self-control tail rope buffering, including support roller for belt machine, buffering kit, steel ring;The belt feeder support Roller includes roller carrier shaft, Idler bearing, trunnion, and the roller carrier shaft is cylindrical prism structure, and inside is equipped with homoaxial roller carrier shaft It holds, the both ends of the Idler bearing are respectively equipped with trunnion;The steel ring is two, is individually fixed in the support roller for belt machine Both ends;The buffering kit is made of cushion, is placed on the periphery of the support roller for belt machine, is located between two steel rings.
Further, the internal diameter of the cushion is slightly smaller than the diameter of roller carrier shaft, convenient for cushion is clamped in roller carrier shaft On, improve frictional force.
Further, the trunnion is located at the center at the top of roller carrier shaft both ends, and stress is more uniform.
Further, the first nut is additionally provided on the trunnion, first nut is six-sided nut, one side therein Vertical welding is easily installed at the top of trunnion and is fixed on the bottom of a pan storehouse.
Further, the buffering kit includes 30 cushions, and 30 cushions, which are sequentially overlapped, to be covered in skin Cushion performance is improved in periphery with machine carrying roller.
Further, the cushion is circular ring type resilient rubbber cushion, improves cushion performance.
Further, the diameter of the steel ring is slightly larger than the diameter of roller carrier shaft, and the surrounding of the steel ring is welded with the Buffering kit, is limited between steel ring by two nuts well, anti-sliding stop.
Further, the number of second nut is three and is uniformly distributed on the trisection line of steel ring, described Second nut is six-sided nut, and one side vertical welding of the six-sided nut is on the side wall of steel ring, when from nut When installing bolt, bolt withstands support roller for belt machine from three angles of steel ring, thus be preferably fixed on support roller for belt machine, Prevent buffering kit from sliding.
The invention also discloses a kind of production sides that anti-wheel apparatus is buffered using self-control tail rope described in any of the above-described scheme Method, comprising the following steps:
1) Idler bearing at support roller for belt machine both ends is opened, fills molybdenum disulfide, reduced when support roller for belt machine rolls Frictional force improves the service life of support roller for belt machine;
2) the first nut is welded on the trunnion at support roller for belt machine bearing both ends, the first nut is six-sided nut, wherein One side vertical welding at the top of the trunnion, fixed for the bottom of a pan storehouse;
3) cushion is covered one by one in conveyor belt roller carrier shaft, forms buffering kit;
4) the uniform welding nut on the side wall of steel ring, the number of the second nut are three and are uniformly distributed in steel ring Trisection line on, the second nut be six-sided nut, one side vertical welding of six-sided nut is on the side wall of steel ring;
5) by the reinforcing bar snare processed at the both ends of conveyor belt roller carrier shaft;
6) after steel ring is successfully installed, the installation of respective bolt is carried out, to the nut on steel ring to limit cushion collar The sliding of part.
Beneficial effect
Of the invention includes following the utility model has the advantages that 1, safe and reliable, maintenance convenience.2, structure is simple, is easily worked.3, former Material is cheap, easily obtains, and processing cost is low.4, service life is higher than the anti-wheel of polyurethane, and buffering leather packing utilization rate is high.
Detailed description of the invention
Fig. 1 is the main view that self-control tail rope of the invention buffers anti-wheel apparatus.
Fig. 2 is the side view that self-control tail rope of the invention buffers anti-wheel apparatus.
Fig. 3 is the explosive view that self-control tail rope of the invention buffers anti-wheel apparatus.
Fig. 4 is cushion structure schematic diagram of the invention.
In figure: 1 is support roller for belt machine, and 2 be buffering kit, and 3 be steel ring, and 4 be trunnion, and 5 be the first nut, and 6 be second Nut, 7 be cushion.
Specific embodiment
The effect of to make to structure feature of the invention and being reached, has a better understanding and awareness, to preferable Examples and drawings cooperation detailed description, is described as follows:
Embodiment: in conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4: a kind of anti-wheel apparatus of self-control tail rope buffering, including support roller for belt machine 1, Buffering kit 2, steel ring 3.
Band machine carrying roller 1 includes roller carrier shaft (not shown), Idler bearing (not shown), trunnion 4, and roller carrier shaft is cylindrical prism Structure, inside are equipped with homoaxial Idler bearing, and the both ends of Idler bearing are respectively equipped with trunnion 4.
Buffering kit 2 is made of cushion 7, is placed on the periphery of support roller for belt machine 1.
Steel ring 3 is two, is individually fixed in the both ends of support roller for belt machine 1;Between two steel rings 3.
Further, the internal diameter of cushion 7 is slightly smaller than the diameter of roller carrier shaft, convenient for cushion is clamped on roller carrier shaft, Improve frictional force.
Further, trunnion 4 is located at the center at the top of roller carrier shaft both ends, and stress is more uniform.
Further, the first nut 5 is additionally provided on trunnion 4, the first nut is six-sided nut, one side vertical welding therein It is connected at the top of trunnion, is easily installed and is fixed on the bottom of a pan storehouse.
Further, buffering kit 2 is sequentially overlapped including 30 cushions, 7,30 cushions and covers in belt feeder support Cushion performance is improved in the periphery of roller 1.
Further, cushion 7 is circular ring type resilient rubbber cushion, improves cushion performance.
Further, the diameter of steel ring 3 is slightly larger than the diameter of roller carrier shaft, and the surrounding of steel ring 3 is welded with the second nut 6, buffering kit is limited between steel ring well, anti-sliding stop.
Further, the number of the second nut 6 is three and is uniformly distributed on the trisection line of steel ring 3, the second spiral shell Mother is six-sided nut, and one side vertical welding of six-sided nut is on the side wall of steel ring, when installing bolt from nut, Bolt withstands support roller for belt machine from three angles of steel ring, to preferably be fixed on support roller for belt machine, prevents cushion collar Part sliding.
A kind of production method that self-control tail rope buffers anti-wheel apparatus of the present invention, comprising the following steps:
1) Idler bearing at 1 both ends of support roller for belt machine is opened, fills molybdenum disulfide, reduced when support roller for belt machine rolls Frictional force improves the service life of support roller for belt machine;
2) the first nut 5 is welded on the trunnion 4 at 1 bearing both ends of support roller for belt machine, the first nut is six-sided nut, In one side vertical welding at the top of the trunnion, fixed for the bottom of a pan storehouse;
3) cushion 7 is covered one by one in conveyor belt roller carrier shaft, forms buffering kit 2;
4) the uniform welding nut 6 on the side wall of steel ring 3, the number of the second nut 6 are three and are uniformly distributed in steel On the trisection line of rib ring 3, the second nut 6 is six-sided nut, and one side vertical welding of six-sided nut is in the side of steel ring 3 On wall;
5) 3 sets of the steel ring both ends in conveyor belt roller carrier shaft that will be processed;
6) after steel ring 3 is successfully installed, the installation of respective bolt is carried out to the nut on steel ring 3, to limit buffering The sliding of external member 2.
Actual benefit of the invention: the present invention about saves 6 Wan Yuyuan of material cost, the polyurethane carrying roller one that original uses every year It is a to need 2360 yuan, it can only use more than ten days.Self-control tail rope buffers anti-one cost of wheel apparatus and there was only 190 yuan, can at least use close Two months, and when replacement, it is not necessarily to integral replacing, is changed as long as will be close to interlude and wear more serious several cushions, Cushion utilization rate 100%, this transformation under the premise that security is guaranteed, not only reduce maintenance workload, but also saved material Cost.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention Principle, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these variation and Improvement is both fallen in the range of claimed invention.The present invention claims protection scope by appended claims and its Equivalent defines.

Claims (7)

1. a kind of production method that self-control tail rope buffers anti-wheel apparatus, which is characterized in that the self-control tail rope buffers anti-wheel apparatus packet Include support roller for belt machine, buffering kit, steel ring;The support roller for belt machine includes roller carrier shaft, Idler bearing, trunnion, the carrying roller Axis is cylindrical prism structure, and inside is equipped with homoaxial Idler bearing, and the both ends of the Idler bearing are respectively equipped with trunnion;Institute Stating steel ring is two, is individually fixed in the both ends of the support roller for belt machine;The buffering kit is made of cushion, is placed on institute The periphery of support roller for belt machine to be stated, is located between two steel rings, the buffering kit includes 30 cushions, and described 30 Cushion, which is sequentially overlapped, to be covered in the periphery of support roller for belt machine, production method the following steps are included:
1) Idler bearing at support roller for belt machine both ends is opened, fills molybdenum disulfide, reduce friction when support roller for belt machine rolls Power improves the service life of support roller for belt machine;
2) the first nut is welded on the trunnion at support roller for belt machine bearing both ends, the first nut is six-sided nut, therein one Side vertical welding is fixed at the top of trunnion for the bottom of a pan storehouse;
3) cushion is covered one by one in conveyor belt roller carrier shaft, forms buffering kit;
4) the second nut of uniform welding on the side wall of steel ring, the number of the second nut are three and are uniformly distributed in steel ring Trisection line on, the second nut be six-sided nut, one side vertical welding of six-sided nut is on the side wall of steel ring;
5) by the reinforcing bar snare processed at the both ends of conveyor belt roller carrier shaft;
6) after steel ring is successfully installed, the installation of respective bolt is carried out, to the nut on steel ring to limit buffering kit Sliding.
2. the self-control tail rope production method that buffers anti-wheel apparatus according to claim 1, which is characterized in that the cushion it is interior Diameter is slightly smaller than the diameter of roller carrier shaft.
3. the production method that self-control tail rope according to claim 1 buffers anti-wheel apparatus, which is characterized in that the trunnion is located at support Center at the top of roll shaft both ends.
4. the production method that self-control tail rope according to claim 3 buffers anti-wheel apparatus, which is characterized in that also set on the trunnion There is the first nut, first nut is six-sided nut, and one side vertical welding therein is at the top of trunnion.
5. the production method that self-control tail rope according to claim 1 buffers anti-wheel apparatus, which is characterized in that the cushion is circle Endless elastomer rubber pad.
6. the self-control tail rope production method that buffers anti-wheel apparatus according to claim 1, which is characterized in that the steel ring it is straight Diameter is slightly larger than the diameter of roller carrier shaft, and the surrounding of the steel ring is welded with the second nut, buffering kit is limited in steel well Between rib ring, anti-sliding stop.
7. the production method that self-control tail rope according to claim 6 buffers anti-wheel apparatus, which is characterized in that second nut Number is three and is uniformly distributed on the trisection line of steel ring that second nut is six-sided nut, the hexagon One side vertical welding of nut is on the side wall of steel ring.
CN201610817499.4A 2016-09-12 2016-09-12 Anti- wheel apparatus of a kind of self-control tail rope buffering and preparation method thereof Active CN106219189B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610817499.4A CN106219189B (en) 2016-09-12 2016-09-12 Anti- wheel apparatus of a kind of self-control tail rope buffering and preparation method thereof

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Application Number Priority Date Filing Date Title
CN201610817499.4A CN106219189B (en) 2016-09-12 2016-09-12 Anti- wheel apparatus of a kind of self-control tail rope buffering and preparation method thereof

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CN106219189B true CN106219189B (en) 2019-04-02

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Publication number Priority date Publication date Assignee Title
CN113353540B (en) * 2021-01-12 2022-09-02 熵基科技股份有限公司 Roller shaft for security inspection machine

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JPH05229626A (en) * 1992-02-21 1993-09-07 Asahi Eng Co Ltd Roller with resin lining
CN202944823U (en) * 2012-11-28 2013-05-22 溧阳市山湖实业有限公司 Impact idler of conveying machine
CN203903367U (en) * 2014-06-10 2014-10-29 谢海燕 Mine belt conveyor buffer carrier roller and buffer device
CN204938227U (en) * 2015-08-24 2016-01-06 铜陵重钢机械装备有限公司 A kind of belt conveyor shock-absorbing support roller
CN206013750U (en) * 2016-09-12 2017-03-15 淮南矿业(集团)有限责任公司 A kind of self-control tail rope buffers anti-wheel apparatus

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