CN106218143A - A kind of resin base polyethylene felt thorn-proof composite material - Google Patents

A kind of resin base polyethylene felt thorn-proof composite material Download PDF

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Publication number
CN106218143A
CN106218143A CN201610528899.3A CN201610528899A CN106218143A CN 106218143 A CN106218143 A CN 106218143A CN 201610528899 A CN201610528899 A CN 201610528899A CN 106218143 A CN106218143 A CN 106218143A
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China
Prior art keywords
felt
resin
composite material
thorn
molecular weight
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CN201610528899.3A
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Chinese (zh)
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CN106218143B (en
Inventor
杨乐
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Hebei tiankerige New Material Technology Co.,Ltd.
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Dongguang County Tian Yun Fiber Products Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2571/00Protective equipment
    • B32B2571/02Protective equipment defensive, e.g. armour plates, anti-ballistic clothing

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  • Laminated Bodies (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention discloses a kind of resin base polyethylene felt thorn-proof composite material, utilize the high intensity of reinforcing material superhigh molecular weight polyethylene fibers, high-modulus, high rigidity after substrate ring epoxy resins or the solidification of other thermosetting resins resists the puncture of cutter jointly, using superhigh molecular weight polyethylene fibers woven polyethylene fibre felt fiber alignment mode is three-dimensional irregular arrangement, its unit are or volume fiber content are uniform, it is uniformly dispersed that contrast polyethylene fiber woven cloth has more preferable fiber, and the thorn-proof composite material fiber content of preparation is evenly distributed.The resin base polyethylene felt thorn-proof composite material that the present invention relates to, uses the iterative structure of 8~25 layers of thermosetting resin dipping superhigh molecular weight polyethylene fibers felt material, and iterative structure surface density is less than 10000g/m2.Present configuration intensity and hardness are high, have toughness strong, lightweight, the anti-stab advantage such as effective.

Description

A kind of resin base polyethylene felt thorn-proof composite material
Technical field
The present invention relates to armor facing field of material technology, be specially a kind of resin base polyethylene felt thorn-proof composite material.
Background technology
Entering body protection field, nonmetallic composite is due to light weight, and form-dependent character is good, comfortable and easy to wear, the flexibility of preparation Hard and the semi-rigid protective garments such as protective garment substituted metal material stab-resistance body armor, ballistic protective clothing, bulletproof stab-resistant clothes.
Superhigh molecular weight polyethylene fibers (UHMWPE), also known as high-strength high-modulus polyethylene fiber, is current specific strength and ratio One of fiber that modulus is the highest, its intensity has exceeded 15 times of high-quality steel wire, higher than common aramid fiber by more than 30%, its resistance to high-speed punching Hit energy absorption and stress wave transmission is much better than other high-performance fibers, therefore superhigh molecular weight polyethylene fibers 70% is for shellproof The military fields such as the bulletproof armour of clothing, bulletproof halmet, military applications and equipment, Aero-Space.
For superhigh molecular weight polyethylene fibers for anti-stab domain variability without common.High-performance fiber for stab-resistant material Many employing aramid fibers are prepared from.As Chinese patent CN200920128917.4 uses aryl fiber cloth reinforced epoxy tree first Fat prepares anti-stab same with thermosetting compound material, use epoxy resin and polyamide in proportion 2: 1~2: 1.2 ratio gluing, 80~ Cure under pressure in 100 DEG C of temperature ranges.A kind of aramid fiber of Chinese patent CN 01210108064.4 invention strengthens resin base Thorn-proof composite material, have employed aramid fiber plain weave, non-wrinkled woven fabric impregnation, and then stack combinations becomes stab-resistant material unit.
Superhigh molecular weight polyethylene fibers surface is limited by own material properties, and its surface is chemically inert, fiber table Face can be extremely low, and the compatibility with organic solution and solidfied material thereof is very poor, and untreated superhigh molecular weight polyethylene fibers is at epoxy Single fiber pull-out test intensity in matrix is less than 0.5MPa, and this is the limitation institute that high-performance polyethylene fibres is applied to thorn-proof composite material ?.
Summary of the invention
It is an object of the invention to provide a kind of resin base polyethylene felt thorn-proof composite material, to solve above-mentioned background skill The problem proposed in art.
For achieving the above object, the present invention provides following technical scheme: a kind of resin base polyethylene felt thorn-proof composite material, Using the n-layer natural number of 8~25 (n be) iterative structure, monolayer is that resin matrix impregnates superhigh molecular weight polyethylene fibers felt The rubber fabric of material, the little 10000g/m of iterative structure surface density2
Further, the quality of the rubber fabric of described resin matrix dipping superhigh molecular weight polyethylene fibers felt material Content is 20~50%.
Further, the rubber fabric of described n-layer resin matrix dipping superhigh molecular weight polyethylene fibers felt material, respectively Layer of sheet material material, structure are independent of one another.
Further, described resin matrix is thermosetting resin, can be epoxy resin, vinylite, unsaturated polyester Ester resin, phenolic resin any one.
Further, the fiber of the rubber fabric of described resin matrix dipping superhigh molecular weight polyethylene fibers felt material Arrangement mode is three-dimensional irregular arrangement, and between filament length 50~200mm, felt surface density is uniform, and size polyethylene of the same race is fine Dimension felt surface density deviation is less than 100g/m2, different size polyethylene fibre felt surface density is between 100~600g/m2Between.
Compared with prior art, the invention has the beneficial effects as follows: the present invention is in superhigh molecular weight polyethylene fibers surface On the basis of reason, control rational glue content so that fiber is coated with by resin adhesive liquid completely, limit fiber and move.The present invention adopts By felt-like fiber form for three kinds of purposes: one is the three-dimensional scrambling that make use of fiber, constrained cutter to greatest extent The movement of thorn;Two is the suction glue characteristic that make use of fiber felted form so that the complete covered fiber of matrix resin glue, limits fibre The movement of dimension, the shortcoming overcoming polyethylene fibre surface interface bad adhesion;Three is that fiber felt is than woven fabric more cost advantage. Utilize high strength and modulus and the puncture of thermosetting resin high rigidity opposing cutter of superhigh molecular weight polyethylene fibers, by superelevation Molecular weight polyethylene fiber felt and the monolayer rubber fabric of matrix resin processing, according to the protective capacities design overlapping number of plies, overlapping And retrain each layer, obtain the overall structure thorn-proof composite material with certain flexibility.
Detailed description of the invention
Below in conjunction with the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, Obviously, described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based in the present invention Embodiment, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, all Belong to the scope of protection of the invention.
Below in conjunction with embodiment with area as 0.15m2Material as a example by the present invention propose technical scheme enter one Step explanation, but not as the restriction to technical scheme.Any technical method that can realize the present invention all constitutes the present invention Relate to a part for technical scheme.
Embodiment one
By surface-treated superhigh molecular weight polyethylene fibers, fiber-treating method includes Cement Composite Treated by Plasma, corona One or more in discharge process method, chemical-solvent method, through multiple working procedures such as cut-out, spinning, acupunctures, preparation surface density is 200g/m2Polyethylene fibre felt as reinforcing material, use bisphenol A type epoxy resin as matrix material, the impregnation of preparation Polyethylene fibre felt thorn-proof composite material fiber quality content 35.1%, monolithic surface density 570g/m2
15 layers, with sized sheets overlapping perimeter constraint, obtain the anti-stab composite wood with laminated construction that the present invention relates to Material, surface density 8550g/m2, can effectively protect the puncture of 24J " GA 68-2008 " Plays cutter.
Embodiment two
By surface-treated superhigh molecular weight polyethylene fibers, fiber-treating method includes Cement Composite Treated by Plasma, corona One or more in discharge process method, chemical-solvent method, through multiple working procedures such as cut-out, spinning, acupunctures, preparation surface density is 300g/m2Polyethylene fibre felt as reinforcing material, use bisphenol A type epoxy resin as matrix material, the impregnation of preparation Polyethylene fibre felt thorn-proof composite material fiber quality content 36.7%, monolithic surface density 818g/m2
11 layers, with sized sheets overlapping perimeter constraint, obtain the anti-stab composite wood with laminated construction that the present invention relates to Material, surface density 8998g/m2, can effectively protect the puncture of 24J " GA 68-2008 " Plays cutter.
Embodiment three
By surface-treated superhigh molecular weight polyethylene fibers, fiber-treating method includes Cement Composite Treated by Plasma, corona One or more in discharge process method, chemical-solvent method, through multiple working procedures such as cut-out, spinning, acupunctures, preparation surface density is 400g/m2Polyethylene fibre felt as reinforcing material, use bisphenol A type epoxy resin as matrix material, the impregnation of preparation Polyethylene fibre felt thorn-proof composite material fiber quality content 37.3%, monolithic surface density 1072g/m2
9 layers, with sized sheets overlapping perimeter constraint, obtain the anti-stab composite wood with laminated construction that the present invention relates to Material, surface density 9651g/m2, can effectively protect the puncture of 24J " GA 68-2008 " Plays cutter.
Embodiment four
By surface-treated superhigh molecular weight polyethylene fibers, fiber-treating method includes Cement Composite Treated by Plasma, corona One or more in discharge process method, chemical-solvent method, through multiple working procedures such as cut-out, spinning, acupunctures, preparation surface density is 200g/m2Polyethylene fibre felt as reinforcing material, use vinyl ester resin as matrix material, the poly-second of impregnation of preparation Alkene fiber felt thorn-proof composite material fiber quality content 35.8%, monolithic surface density 559g/m2
15 layers, with sized sheets overlapping perimeter constraint, obtain the anti-stab composite wood with laminated construction that the present invention relates to Material, surface density 8380g/m2, can effectively protect the puncture of 24J " GA 68-2008 " Plays cutter.
Embodiment five
By surface-treated superhigh molecular weight polyethylene fibers, fiber-treating method includes Cement Composite Treated by Plasma, corona One or more in discharge process method, chemical-solvent method, through multiple working procedures such as cut-out, spinning, acupunctures, preparation surface density is 300g/m2Polyethylene fibre felt as reinforcing material, use vinyl ester resin as matrix material, the poly-second of impregnation of preparation Alkene fiber felt thorn-proof composite material fiber quality content 37.0%, monolithic surface density 811g/m2
11 layers are combined with sized sheets overlapping perimeter constraint, the anti-stab of laminated construction that have obtaining the present invention relates to Material, surface density 8919g/m2, can effectively protect the puncture of 24J " GA 68-2008 " Plays cutter.
Embodiment six
By surface-treated superhigh molecular weight polyethylene fibers, fiber-treating method includes Cement Composite Treated by Plasma, corona One or more in discharge process method, chemical-solvent method, through multiple working procedures such as cut-out, spinning, acupunctures, preparation surface density is 400g/m2Polyethylene fibre felt as reinforcing material, use vinyl ester resin as matrix material, the poly-second of impregnation of preparation Alkene fiber felt thorn-proof composite material fiber quality content 37.4%, monolithic surface density 1070g/m2
9 layers, with sized sheets overlapping perimeter constraint, obtain the anti-stab composite wood with laminated construction that the present invention relates to Material, surface density 963 () g/m2, can effectively protect the puncture of 24J " GA 68-2008 " Plays cutter.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, permissible Understand and these embodiments can be carried out multiple change without departing from the principles and spirit of the present invention, revise, replace And modification, the scope of the present invention be defined by the appended.

Claims (5)

1. a resin base polyethylene felt thorn-proof composite material, it is characterised in that: use the n-layer natural number of 8~25 (n be) overlapping Structure, monolayer is the rubber fabric of resin matrix dipping superhigh molecular weight polyethylene fibers felt material, and iterative structure surface density is little 10000g/m2
A kind of resin base polyethylene felt thorn-proof composite material the most according to claim 1, it is characterised in that: described resin The mass content of the rubber fabric of matrix dipping superhigh molecular weight polyethylene fibers felt material is 20~50%..
A kind of resin base polyethylene felt thorn-proof composite material the most according to claim 1, it is characterised in that: described n-layer The rubber fabric of resin matrix dipping superhigh molecular weight polyethylene fibers felt material, each layer of sheet material material, structure are independent of one another.
A kind of resin base polyethylene felt thorn-proof composite material the most according to claim 1, it is characterised in that: described resin base Body is thermosetting resin, can be epoxy resin, vinylite, unsaturated polyester resin, phenolic resin any one.
A kind of resin base polyethylene felt thorn-proof composite material the most according to claim 1, it is characterised in that: described resin The fiber alignment mode of the rubber fabric of matrix dipping superhigh molecular weight polyethylene fibers felt material is three-dimensional irregular arrangement, single Between filament length degree 50~200mm, felt surface density is uniform, and size polyethylene fiber felt surface density deviation of the same race is less than 100g/m2, no Same specification polyethylene fibre felt surface density is between 100~600g/m2Between.
CN201610528899.3A 2016-06-28 2016-06-28 A kind of resin base polyethylene felt thorn-proof composite material Active CN106218143B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106987097A (en) * 2017-05-22 2017-07-28 陶圣香 A kind of preparation technology of polymer matrix composites
CN109835034A (en) * 2017-11-24 2019-06-04 霍尼韦尔特性材料和技术(中国)有限公司 A kind of thorn-proof composite material and preparation method thereof
CN111256539A (en) * 2018-12-03 2020-06-09 北京同益中新材料科技股份有限公司 Bulletproof stab-resistant material and manufacturing method thereof
CN111361241A (en) * 2020-03-20 2020-07-03 河北天科瑞格新材料科技有限公司 Mixed orientation fiber composite cloth

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120137865A1 (en) * 2009-07-09 2012-06-07 Giorgio Citterio Multilayered structure for ballistic protection
CN104669724A (en) * 2013-11-29 2015-06-03 北京雷特新技术实业公司 Soft bullet-proof and puncture-proof sheet material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120137865A1 (en) * 2009-07-09 2012-06-07 Giorgio Citterio Multilayered structure for ballistic protection
CN104669724A (en) * 2013-11-29 2015-06-03 北京雷特新技术实业公司 Soft bullet-proof and puncture-proof sheet material

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106987097A (en) * 2017-05-22 2017-07-28 陶圣香 A kind of preparation technology of polymer matrix composites
CN109835034A (en) * 2017-11-24 2019-06-04 霍尼韦尔特性材料和技术(中国)有限公司 A kind of thorn-proof composite material and preparation method thereof
CN111256539A (en) * 2018-12-03 2020-06-09 北京同益中新材料科技股份有限公司 Bulletproof stab-resistant material and manufacturing method thereof
CN111256539B (en) * 2018-12-03 2022-08-02 北京同益中新材料科技股份有限公司 Bulletproof stab-resistant material and manufacturing method thereof
CN111361241A (en) * 2020-03-20 2020-07-03 河北天科瑞格新材料科技有限公司 Mixed orientation fiber composite cloth

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Effective date of registration: 20201016

Address after: 061600 Zhaowang equipment manufacturing park, Dongguang Economic Development Zone, Cangzhou City, Hebei Province

Patentee after: Hebei tiankerige New Material Technology Co.,Ltd.

Address before: King Liu Lincun of Cangzhou City, Hebei province 061600 single town, Dongguang County

Patentee before: DONGGUANG TIANYUN FIBER PRODUCTS Co.,Ltd.