CN106217853A - The device of a kind of ultrasonic bonding product and technique - Google Patents
The device of a kind of ultrasonic bonding product and technique Download PDFInfo
- Publication number
- CN106217853A CN106217853A CN201610778027.2A CN201610778027A CN106217853A CN 106217853 A CN106217853 A CN 106217853A CN 201610778027 A CN201610778027 A CN 201610778027A CN 106217853 A CN106217853 A CN 106217853A
- Authority
- CN
- China
- Prior art keywords
- transducer
- pad pasting
- lower section
- horn
- ultrasonic bonding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
- B29C66/874—Safety measures or devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses the device of a kind of ultrasonic bonding product, including supersonic generator, transducer and Workpiece storage seat, the lower right of described supersonic generator is connected by connecting line and transducer are fixing, the nested inside of described protective layer is provided with pad pasting layer and containment vessel places mouth, and containment vessel placement mouth is positioned at the outside of pad pasting layer, the lower section of described transducer is installed with fixed connecting base, and the nested inside of fixed connecting base is provided with hydraulic controller, the lower section of described hydraulic controller is connected with horn by curved expansion link, the lower section of described horn is installed with instrument, the lower section of described Workpiece storage seat is in transmission connection with Rotation Controllers by rotary shaft.Present invention nesting on the outer surface of transducer is provided with pad pasting layer and containment vessel places mouth, and containment vessel is placed mouth and is positioned at the outside of pad pasting layer, containment vessel can be utilized further to be protected pad pasting, thus extend the use of pad pasting layer after pad pasting.
Description
Technical field
The present invention relates to the device technique field of welding product, the device of a kind of ultrasonic bonding product and work
Skill.
Background technology
At present, ultrasonic bonding is sent to welding zone by upper weldment ultrasonic energy, due to the friendship of welding zone that is two welding
Interface acoustic resistance is big, therefore can produce localized hyperthermia.Again due to plastics poor thermal conductivity, can't distribute in time for the moment, be gathered in
Welding zone, causes the contact surface of two plastics to melt rapidly, after adding certain pressure so that it is to be fused into one.When ultrasound wave stops
After effect, allow pressure continue, have a little dwell time so that it is coagulation forming, thus form a firm strand, reach
The purpose of welding, weld strength can be close to raw material bulk strength.
Traditional product is manually with double faced adhesive tape, ABS plastic part or acrylic working of plastics to be sticked together！Product
Stability poor, long-time use after, working of plastics can depart from, deform, and causes the life-span of product to greatly reduce, intensity
Difference！And with manually, expending the time long, cost is higher, and operation is more complicated.
It addition, in place of the device of existing ultrasonic bonding product in use also exists some shortcomings, its surface
Not having overcoat so that ultrasound wave the most easily produces harm, also for the processing of workpiece, horn used is difficult to
Carry out the regulation on position, use inconvenience.
Summary of the invention
It is an object of the invention to provide the device of a kind of ultrasonic bonding product, to solve above-mentioned background technology proposes
The regulation that is difficult on position of horn used, the problem using inconvenience.
For achieving the above object, the present invention provides following technical scheme: the device of a kind of ultrasonic bonding product, including surpassing
Sonic generator, transducer and Workpiece storage seat, the lower right of described supersonic generator is fixed with transducer by connecting line
Connecting, and be provided with protective layer on the outer surface of transducer, the nested inside of described protective layer is provided with pad pasting layer and containment vessel
Placing mouth, and containment vessel is placed mouth and is positioned at the outside of pad pasting layer, the lower section of described transducer is installed with fixed connecting base, and
The nested inside of fixed connecting base is provided with hydraulic controller, and curved expansion link and luffing are passed through in the lower section of described hydraulic controller
Bar connects, and in the appearance wall of horn, nesting is provided with shock protection layer, and the lower section of described horn is installed with instrument,
Being installed with Workpiece storage seat at the lower section opposite position of described instrument, rotary shaft is passed through in the lower section of described Workpiece storage seat
It is in transmission connection with Rotation Controllers.
Preferably, described curved expansion link work is provided with three, and the angle between three curved expansion links is 120 degree.
Preferably, the top nesting of described Workpiece storage seat is provided with instrument limiting card.
Preferably, the thickness of described pad pasting layer is 0.15mm.
Another aspect of the present invention discloses the technique that a kind of device using ultrasonic bonding product carries out welding, its
Comprise the following steps:
S1, the workpiece of processing will be needed to be placed on Workpiece storage seat, and and utilize Rotation Controllers to regulate its position；
S2, treat that the location of workpiece adjusts after, supersonic generator sends ultrasound wave to transducer, thus by transducer effect
In horn, the workpiece needing processing is processed；
In S3, the course of processing, hydraulic controller is utilized to control the flexible of curved expansion link, the position of regulation horn.
Compared with prior art, the invention has the beneficial effects as follows:
The altofrequency sound wave that the present invention is sent by device for ultrasonic welding, by designing the reasonability of bone anatomy, and designs
One trapezoidal constructional device, a width of 0.5-0.8cm, a height of 0.5-0.8cm, the size of chamfering is (0.25-0.3) X(0.25-
0.3), so can ensure that the intensity of device, there is no other a negative effect, the maximized performance utilizing ultrasonic equipment,
The performance making product reaches to maximize, thus reduces operation, reduces gum, the use of sealing ring, and intensity is good.
The device of this ultrasonic bonding product, first on the outer surface of transducer, nesting is provided with pad pasting layer and containment vessel
Place mouth, and containment vessel is placed mouth and is positioned at the outside of pad pasting layer, containment vessel can be utilized to enter pad pasting after pad pasting
The protection of one step, thus extend the use of pad pasting layer, is secondly provided with in horn and can carry out the curved of position adjustments and stretch
Contracting bar, and coordinate the Workpiece storage seat that may be rotated, the position hence for workpiece regulates at any angle,
Make workpiece effect during processing more preferable.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the internal structure schematic diagram of the protective layer of the present invention.
In figure: 1-supersonic generator；2-connecting line；3-transducer；4-protective layer；41-pad pasting layer；42-containment vessel is put
Put mouth；5-hydraulic controller；6-horn；7-shock protection layer；8-instrument；9-rotary shaft；10-fixed connecting base；11-is curved
Expansion link；12-instrument limiting card；13-Workpiece storage seat；14-Rotation Controllers.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise
Embodiment, broadly falls into the scope of protection of the invention.
Referring to Fig. 1 and Fig. 2, a kind of embodiment that the present invention provides: the device of a kind of ultrasonic bonding product, including surpassing
Sonic generator 1, transducer 3 and Workpiece storage seat 13, the lower right of supersonic generator 1 is solid with transducer 3 by connecting line 2
Fixed connection, and on the outer surface of transducer 3, it is provided with protective layer 4, the nested inside of protective layer 4 is provided with pad pasting layer 41 and protection
Shell places mouth 42, and containment vessel is placed mouth 42 and is positioned at the outside of pad pasting layer 41, and the lower section of transducer 3 is installed with fixing connection
Seat 10, and the nested inside of fixed connecting base 10 is provided with hydraulic controller 5, the lower section of hydraulic controller 5 is by curved flexible
Bar 11 is connected with horn 6, and in the appearance wall of horn 6, nesting is provided with shock protection layer 7, and the lower section of horn 6 is fixed
Instrument 8 is installed, at the lower section opposite position of instrument 8, is installed with Workpiece storage seat 13, the lower section of Workpiece storage seat 13
Being in transmission connection with Rotation Controllers 14 by rotary shaft 9, curved expansion link 11 work is provided with three, and three curved expansion links 11
Between angle be 120 degree, the top nesting of Workpiece storage seat 13 is provided with instrument limiting card 12, and the thickness of pad pasting layer 41 is
0.15mm。
Operation principle: when the device of this ultrasonic bonding product uses, it would be desirable to the workpiece of processing is placed on Workpiece storage
On seat 13, and utilizing Rotation Controllers 14 to regulate its position, after the location of workpiece adjusts, supersonic generator 1 is to transducing
Device 3 sends ultrasound wave, thus is applied in horn 6 by transducer 3, is processed the workpiece needing processing, processed
Cheng Zhong, it is possible to use hydraulic controller 5 controls the flexible of curved expansion link 11, the position of regulation horn 6 so that workpiece is permissible
Carrying out the processing of multi-angle, using effect is more preferable.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of the spirit or essential attributes of the present invention, it is possible to realize the present invention in other specific forms.Therefore, no matter
From the point of view of which point, all should regard embodiment as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all by fall in the implication of equivalency and scope of claim
Change is included in the present invention.Should not be considered as limiting involved claim by any reference in claim.
Claims (5)
1. a device for ultrasonic bonding product, including supersonic generator (1), transducer (3) and Workpiece storage seat (13),
It is characterized in that: the lower right of described supersonic generator (1) is connected by connecting line (2) and transducer (3) are fixing, and transducing
Being provided with protective layer (4) on the outer surface of device (3), the nested inside of described protective layer (4) is provided with pad pasting layer (41) and protection
Shell places mouth (42), and containment vessel is placed mouth (42) and is positioned at the outside of pad pasting layer (41), the fixing peace in the lower section of described transducer (3)
Equipped with fixed connecting base (10), and the nested inside of fixed connecting base (10) is provided with hydraulic controller (5), described hydraulic control
The lower section of device (5) is connected with horn (6) by curved expansion link (11), and in the appearance wall of horn (6), nesting is provided with
Shock protection layer (7), the lower section of described horn (6) is installed with instrument (8), the corresponding position, lower section of described instrument (8)
The place of putting is installed with Workpiece storage seat (13), and rotary shaft (9) and Spin Control are passed through in the lower section of described Workpiece storage seat (13)
Device (14) is in transmission connection.
The device of a kind of ultrasonic bonding product the most according to claim 1, it is characterised in that: described curved expansion link
(11) work is provided with three, and the angle between three curved expansion links (11) is 120 degree.
The device of a kind of ultrasonic bonding product the most according to claim 1, it is characterised in that: described Workpiece storage seat
(13) top nesting is provided with instrument limiting card (12).
The device of a kind of ultrasonic bonding product the most according to claim 1, it is characterised in that: described pad pasting layer (41)
Thickness is 0.15mm.
5. the device using the arbitrary described ultrasonic bonding product of claim 1 ~ 4 carries out the technique welded, its feature
It is, comprises the following steps:
S1, the workpiece of processing will be needed to be placed on Workpiece storage seat, and and utilize Rotation Controllers to regulate its position；
S2, treat that the location of workpiece adjusts after, supersonic generator sends ultrasound wave to transducer, thus by transducer effect
In horn, the workpiece needing processing is processed；
In S3, the course of processing, hydraulic controller is utilized to control the flexible of curved expansion link, the position of regulation horn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610778027.2A CN106217853A (en) | 2016-08-31 | 2016-08-31 | The device of a kind of ultrasonic bonding product and technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610778027.2A CN106217853A (en) | 2016-08-31 | 2016-08-31 | The device of a kind of ultrasonic bonding product and technique |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106217853A true CN106217853A (en) | 2016-12-14 |
Family
ID=58072108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610778027.2A Pending CN106217853A (en) | 2016-08-31 | 2016-08-31 | The device of a kind of ultrasonic bonding product and technique |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106217853A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152175A (en) * | 2011-01-18 | 2011-08-17 | 哈尔滨工业大学 | Ultrasonic vibration auxiliary grinding device for minutely processing surface of micro-structure |
| CN103962629A (en) * | 2014-04-23 | 2014-08-06 | 杭州电子科技大学 | Device for broaching workpiece with help of additional ultrasonic vibration |
| CN205129174U (en) * | 2015-11-24 | 2016-04-06 | 柳州舜泽尔汽车零部件有限公司 | Welding set of car carbon tank filter cloth |
| CN205147574U (en) * | 2015-10-29 | 2016-04-13 | 桐城信邦电子有限公司 | Ultrasonic bonding machine |
| CN206011755U (en) * | 2016-08-31 | 2017-03-15 | 无锡市科虹标牌有限公司 | A kind of device of ultrasonic bonding product |
-
2016
- 2016-08-31 CN CN201610778027.2A patent/CN106217853A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152175A (en) * | 2011-01-18 | 2011-08-17 | 哈尔滨工业大学 | Ultrasonic vibration auxiliary grinding device for minutely processing surface of micro-structure |
| CN103962629A (en) * | 2014-04-23 | 2014-08-06 | 杭州电子科技大学 | Device for broaching workpiece with help of additional ultrasonic vibration |
| CN205147574U (en) * | 2015-10-29 | 2016-04-13 | 桐城信邦电子有限公司 | Ultrasonic bonding machine |
| CN205129174U (en) * | 2015-11-24 | 2016-04-06 | 柳州舜泽尔汽车零部件有限公司 | Welding set of car carbon tank filter cloth |
| CN206011755U (en) * | 2016-08-31 | 2017-03-15 | 无锡市科虹标牌有限公司 | A kind of device of ultrasonic bonding product |
Non-Patent Citations (1)
| Title |
|---|
| 刘建伟: "《特种加工训练》", 31 July 2013, 清华大学出版社 * |
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| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20161214 |