CN106206804A - 一种有机绝缘型太阳能背板的生产工艺 - Google Patents
一种有机绝缘型太阳能背板的生产工艺 Download PDFInfo
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- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 3
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- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical compound FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 claims description 3
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Abstract
本发明涉及一种有机绝缘型太阳能背板的生产工艺,利用本工艺生产的太阳能背板包括PET基材、有机绝缘层及涂覆层,本发明结构简单、使用方便,其能整体地增进电气绝缘性、耐候性及优异的抗水汽渗透性能、抗水解性能和抗紫外线性能,满足使用25年不老化,有机绝缘层的布置使太阳能背板的散热性及隔水性能大幅度提高。
Description
技术领域
本发明涉及太阳能组件领域,尤其涉及一种有机绝缘型太阳能背板的生产工艺。
背景技术
太阳能作为一种绿色环保、取之不尽的能源,无疑是取代传统火力发电的最佳选择,由于太阳能电池需要长期暴露在室外实用,所以光伏组件中的电池片需要加以保护,来防止大气中的水汽、氧气、紫外线等环境因素的影响和俯视。太阳能背板是整个太阳能电池的配件之一,主要起力学支撑和保护电池片免受环境因素渗透的作用,目前,常规的太阳能背板中结构增强层与耐候层之间不具备较好的相容性、电气有机绝缘性及抗水汽渗透性,其不具有长久的抗水解性能、抗紫外线性能及耐候性。
发明内容
本申请人针对上述现有问题,进行了研究改进,提供一种有机绝缘型太阳能背板的生产工艺,其能显著提高结构增强层与耐候层之间的相容性,有利于增进电气有机绝缘性和抗水汽渗透性、抗水解性及抗紫外线性能。
本发明所采用的技术方案如下:
一种有机绝缘型太阳能背板的生产工艺,包括以下步骤:
第一步:由放卷机进行PET基材供卷;
第二步:将配比好的粘合剂通过双辊滚涂机均匀的涂覆于PET基材的一侧表面;
第三步:将第二步中带涂覆粘合剂的PET基板输送至烘房中进行烘干固化,烘干温度为70~180℃,烘干时间为5~10分钟;
第四步:在带有粘合剂的PET基材料表面复合一层有机绝缘涂层;所述有机绝缘涂层采用酚醛树脂、环氧树脂、氨基树脂混合形成,所述有机绝缘涂层的厚度为5~15μm;
第五步:将第四步中复合有机绝缘涂层的PET基材卷于纸芯上形成半成品进行晾置,晾置时间为2~7天;
第六步:利用配比好的粘合剂通过双辊滚涂机均匀的涂覆于第五步所得PET基材的另一侧表面;
第七步:将第六步中带涂覆粘合剂的PET基板输送至烘房中进行烘干固化,烘干温度为110~195℃,烘干时间为8~15分钟;
第八步:在带有粘合剂的PET基材料表面复合一层涂覆层;所述涂覆层为三氟氯乙烯或聚偏氟乙烯的微小颗粒与基础树脂混合形成的涂覆材料;
第九步:将第八步所得PET基材卷于纸芯上形成成品背板进行晾置,晾置时间为3~6天;
第十步:将第九步所得背板根据客户需求进行切边、分卷;
第十一步:对第十步所得背板进行抽样检测,检测背板的性能及质量等级。
本发明的有益效果如下:
本发明结构简单、使用方便,有机绝缘层的布置能整体地增进电气绝缘性、耐候性及优异的抗水汽渗透性能、抗水解性能和抗紫外线性能,满足使用25年不老化,使太阳能背板的散热性及隔水性能大幅度提高。
具体实施方式
下面说明本发明的具体实施方式。
一种有机绝缘型太阳能背板的生产工艺包括以下步骤:
第一步:由放卷机进行PET基材供卷;
第二步:将配比好的粘合剂通过双辊滚涂机均匀的涂覆于PET基材的一侧表面;
第三步:将第二步中带涂覆粘合剂的PET基板输送至烘房中进行烘干固化,烘干温度为180℃,烘干时间为10分钟;
第四步:在带有粘合剂的PET基材料表面复合一层有机绝缘涂层;有机绝缘涂层采用酚醛树脂、环氧树脂、氨基树脂混合形成,有机绝缘涂层的厚度为15μm;
第五步:将第四步中复合有机绝缘涂层的PET基材卷于纸芯上形成半成品进行晾置,晾置时间为7天;
第六步:利用配比好的粘合剂通过双辊滚涂机均匀的涂覆于第五步所得PET基材的另一侧表面;
第七步:将第六步中带涂覆粘合剂的PET基板输送至烘房中进行烘干固化,烘干温度为195℃,烘干时间为15分钟;
第八步:在带有粘合剂的PET基材料表面复合一层涂覆层;涂覆层为三氟氯乙烯或聚偏氟乙烯的微小颗粒与基础树脂混合形成的涂覆材料;
第九步:将第八步所得PET基材卷于纸芯上形成成品背板进行晾置,晾置时间为6天;
第十步:将第九步所得背板根据客户需求进行切边、分卷;
第十一步:对第十步所得背板进行抽样检测,检测背板的性能及质量等级。
本发明结构简单、使用方便,其能整体地增进电气绝缘性、耐候性及优异的抗水汽渗透性能、抗水解性能和抗紫外线性能,满足使用25年不老化,有机绝缘层的布置使太阳能背板的散热性及隔水性能大幅度提高。
以上描述是对本发明的解释,不是对发明的限定,本发明所限定的范围参见权利要求,在不违背本发明的基本结构的情况下,本发明可以作任何形式的修改。
Claims (1)
1.一种有机绝缘型太阳能背板的生产工艺,其特征在于包括以下步骤:
第一步:由放卷机进行PET基材供卷;
第二步:将配比好的粘合剂通过双辊滚涂机均匀的涂覆于PET基材的一侧表面;
第三步:将第二步中带涂覆粘合剂的PET基板输送至烘房中进行烘干固化,烘干温度为70~180℃,烘干时间为5~10分钟;
第四步:在带有粘合剂的PET基材料表面复合一层有机绝缘涂层;所述有机绝缘涂层采用酚醛树脂、环氧树脂、氨基树脂混合形成,所述有机绝缘涂层的厚度为5~15μm;
第五步:将第四步中复合有机绝缘涂层的PET基材卷于纸芯上形成半成品进行晾置,晾置时间为2~7天;
第六步:利用配比好的粘合剂通过双辊滚涂机均匀的涂覆于第五步所得PET基材的另一侧表面;
第七步:将第六步中带涂覆粘合剂的PET基板输送至烘房中进行烘干固化,烘干温度为110~195℃,烘干时间为8~15分钟;
第八步:在带有粘合剂的PET基材料表面复合一层涂覆层;所述涂覆层为三氟氯乙烯或聚偏氟乙烯的微小颗粒与基础树脂混合形成的涂覆材料;
第九步:将第八步所得PET基材卷于纸芯上形成成品背板进行晾置,晾置时间为3~6天;
第十步:将第九步所得背板根据客户需求进行切边、分卷;
第十一步:对第十步所得背板进行抽样检测,检测背板的性能及质量等级。
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102082185A (zh) * | 2009-11-27 | 2011-06-01 | 比亚迪股份有限公司 | 一种太阳能电池背板及太阳能电池 |
CN103928551A (zh) * | 2013-01-10 | 2014-07-16 | 中天光伏材料有限公司 | 一种异质双面含氟型太阳电池背板 |
EP2793274A1 (en) * | 2012-12-04 | 2014-10-22 | Hanwha Solarone (Qidong) Co. Ltd | Insulating method for aluminum back plate of photovoltaic module |
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CN102082185A (zh) * | 2009-11-27 | 2011-06-01 | 比亚迪股份有限公司 | 一种太阳能电池背板及太阳能电池 |
EP2793274A1 (en) * | 2012-12-04 | 2014-10-22 | Hanwha Solarone (Qidong) Co. Ltd | Insulating method for aluminum back plate of photovoltaic module |
CN103928551A (zh) * | 2013-01-10 | 2014-07-16 | 中天光伏材料有限公司 | 一种异质双面含氟型太阳电池背板 |
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