CN106206794A - A kind of solar cell encapsulation structure and preparation method thereof and there is its solaode - Google Patents

A kind of solar cell encapsulation structure and preparation method thereof and there is its solaode Download PDF

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Publication number
CN106206794A
CN106206794A CN201610834781.3A CN201610834781A CN106206794A CN 106206794 A CN106206794 A CN 106206794A CN 201610834781 A CN201610834781 A CN 201610834781A CN 106206794 A CN106206794 A CN 106206794A
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China
Prior art keywords
solar cell
cell encapsulation
encapsulation structure
solaode
solution
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CN201610834781.3A
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Chinese (zh)
Inventor
黄仲佳
曹伟
M·R·胡图拉
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Individual
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a kind of solar cell encapsulation structure and preparation method thereof and there is its solaode, encapsulating structure one side has the structure on plant leaf blade surface, it is provided simultaneously with the highest light transmittance and mist degree rate, the package surface of solaode has ultra-hydrophobicity, improves the efficiency of solaode.

Description

A kind of solar cell encapsulation structure and preparation method thereof and there is its solar energy Battery
Technical field
The invention belongs to technical field of solar batteries, particularly relate to a kind of solar cell encapsulation structure and making side thereof Method and there is its solaode.
Background technology
Along with the pressure of lack of energy crisis is increasing and global warming is all the more serious, the research of clean type new forms of energy The most urgent.Wherein, solar energy is inexhaustible clean energy resource, and the application of solar energy has become solution energy danger One of important method of machine and global warming, but, the conversion ratio of the optics such as current solaode is relatively low and absorbs Layer material is expensive, and use cost is too high is difficult to popularization and application, therefore improves optics efficiency and becomes the important of Solar use Task.
Solar cell package technology is the most all plate glass or smooth Organic substance at present,
During realizing the present invention, inventor finds that prior art at least there is problems in that plate glass or light Sliding Organic substance does not possess anti-reflection ability, uses ultra-clear glasses to carry out solar cell package, and ultra-clear glasses can improve the throwing of light Penetrating rate, but its effect is the most limited, it is the highest that the power of solaode improves cost.
Summary of the invention
The technical problem to be solved is to provide and a kind of is provided simultaneously with the highest light transmittance and mist degree rate, the sun Can package surface solar cell encapsulation structure with ultra-hydrophobicity and preparation method thereof of battery and there is its sun Can battery.
In order to solve above-mentioned technical problem, the technical solution adopted in the present invention is: a kind of solar cell encapsulation structure, Encapsulating structure one side has the structure on plant leaf blade surface.
Described plant leaf blade includes Canna generalis Bailey and bamboo leaf.
The manufacture method of a kind of above-mentioned solar cell encapsulation structure, comprises the steps:
1) fresh plant blade is taken, standby after cleaning;
2) configuration reverse solution;
3) by the 1st) plant leaf blade of step is attached to the bottom of mould, by the 2nd) the reverse solution that configures of step is uniformly poured into The surface of plant leaf blade;
4) after reverse is solution cured, stripping blade, i.e. obtain the antistructure template of leaf surface structure;
5) encapsulating structure material is coated in equably by the 4th) in the antistructure template for preparing of step, and by encapsulating structure material Upper surface gland is on the sensitive surface of solaode;
6) peel off antistructure template, obtain the solaode with solar cell encapsulation structure.
1st) in step, the dehydrated alcohol wiping of the plant leaf blade after cleaning, and dry up rear standby with hair-dryer.
Reverse solution is the mixed solution of PDMS solution and firming agent, and carries out evacuation process.
4th) in step, after reverse solution solidifies after at room temperature standing 24 hours, stripping blade.
Described encapsulating structure material is transparent ultra-violet curing glue, the 6th), in step, use Burdick lamp from antistructure template one After face is irradiated 6-8 minute, careful stripping antistructure template.
After PDMS solution uniformly mixes according to the ratio of volume ratio 10:1 with firming agent, carry out evacuation process, will In solution, gas is removed;After standing half an hour, it is poured into the surface of blade equably, and again carries out evacuation process, often Being spaced takes out once in 5 minutes, stops evacuation after three times, and after being placed on left at room temperature 24 hours, PDMS solidifies completely.
5th) solaode of step includes silica-based solar cell, inorganic thin film solaode, perovskite solar energy Battery.
A kind of solaode, has above-mentioned solar cell encapsulation structure.
A technical scheme in technique scheme has the advantage that or beneficial effect, simple to operate, production efficiency Height, and can be with large-scale production.The encapsulating structure prepared is provided simultaneously with the highest light transmittance and mist degree rate, and both can be simultaneously Up to more than 90%.The package surface of solaode has ultra-hydrophobicity, and the efficiency of solaode can be made to improve extremely More than 13%.
Accompanying drawing explanation
Fig. 1 is the process chart of the manufacture method of the solar cell encapsulation structure of offer in the embodiment of the present invention;
Fig. 2 is the I-V curve figure of biomimetic features encapsulation solaode;
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing to embodiment party of the present invention Formula is described in further detail.
Embodiment one
A kind of solar cell encapsulation structure, encapsulating structure one side has the structure on plant leaf blade surface.Encapsulating structure is same Time possess and have the highest light transmittance and mist degree rate, it is provided that the efficiency of solaode.
Plant leaf blade includes Canna generalis Bailey and bamboo leaf.The size of Canna generalis Bailey and bamboo leaf is big, can be bionical as large area The template of antireflective film prepares large-area bionical antireflective film.Additionally, Canna generalis Bailey and bamboo leaf all have higher hydrophobic performance, its Bionical antireflective film also has corresponding high hydrophobicity energy.
Embodiment two
As shown in technological process Fig. 1 figure, the fresh Canna generalis Bailey blade that will pluck, after rinsing with clear water, dry up with hair-dryer, Clean leaf surfaces again with ethanol solution carefully, after drying up, its smooth being pasted onto is fixed on microscope slide, be with it One template.
As shown in technological process Fig. 1, the microscope slide posting Canna generalis Bailey blade is installed in mould.PDMS is solidified with it Agent mixes according to the ratio of volume ratio 10:1 so that it is stir, and is subsequently placed in vacuum tank and carries out at evacuation Reason, removes bubble, thus prepares required reverse solution.
As shown in technological process Fig. 1, the reverse solution above prepared is poured in plant leaf template, places into true Empty drying baker carries out evacuation, removes bubble, stands half an hour and makes the bubble produced during cast discharge, left at room temperature the most again 24 hours.
After PDMS solution is mixed homogeneously according to the ratio of 10:1 with supporting firming agent, then carry out at evacuation Reason, removes gas in solution, it is to avoid anti-film bubble produces.After standing half an hour, it is poured into the surface of leaf equably, and Again carry out evacuation process, took out once at interval of 5 minutes, the when that equal difference seldom being seen and do not had bubble after three times, stop Evacuation, and after being placed on left at room temperature 24 hours, in order to PDMS solidifies completely, and careful peels away, and the most both may be used Prepare the PDMS reverse with blade construction, and on reverse, do not have bubble.
Use PDMS as transcription material, nontoxic, will not the inflammable and simplicity that operates, have the most elastic and pliable and tough Property, in order to the demoulding processes.
PDMS solidification can use room temperature or elevated cure, uses the left at room temperature method of 24 hours to prepare in the present invention PDMS reverse, in order to avoid bubble occurs in heat temperature raising in an oven, and intensification causes leaf template to deform, thus leads Cause antitemplate deforms.The shortcoming of left at room temperature is that the cycle prepared is the longest.
As shown in technological process Fig. 1, careful lift-off stencil, i.e. obtain the antistructure of Canna generalis Bailey leaf surface structure.
Clean load glass is fixed in stickup smooth for the PDMS reverse of the Canna generalis Bailey blade surface antistructure previously prepared On sheet, put in the middle of homemade mould, use NOA 63 type ultra-violet curing glue be spin-coated on uniformly make there is plant leaf Above the PDMS reverse of surface texture, then NOA 63 will be scribbled solidify reverse gland being subject at solar panel of glue lightly On bright finish.Use ultraviolet (UV) lamp that NOA 63 carries out from PDMS cured, UV light irradiation 6-8 minute first, close electricity Source, carefully peels off reverse after taking out, so have Canna generalis Bailey blade biomimetic features and copied to solar cell surface.
Ultra-violet curing glue is the solidification glue of NORLAND OPTICAL ADHESIVE63 model produced in USA, is called for short NOA 63 types.This kind of model solidification glue there is under UV light irradiation the most superior guide-lighting performance, curing rate quickly, typically at purple Under outer light irradiation 6-8 minute.Prepolymerization when ultra-violet curing glue eliminates other optical bondings, the operation sequence such as it is dried. By the time it is fully cured later colloid and can have the characteristic of fabulous optical transport at 320nm-3000nm.
The I-V curve of silica-based solar cell bionical encapsulation battery is as in figure 2 it is shown, have the solar energy of biomimetic features encapsulation Its efficiency of battery has greatly improved.
Embodiment three
As shown in technological process Fig. 1, the new new lotus leaf that will pluck, dry up with hair-dryer after rinsing with clear water, then use second Alcoholic solution cleans its leaf surfaces carefully, the stickup that it is smooth is fixed on microscope slide after drying up, and is the first template with it.
As shown in technological process Fig. 1, the microscope slide posting Folium Nelumbinis is installed in mould.
PDMS is mixed according to the ratio of 10:1 with its firming agent, stirs, be subsequently placed in vacuum tank Carry out evacuation process, remove bubble, prepare required reverse solution.
As shown in technological process Fig. 1, the reverse solution above prepared is poured in Folium Nelumbinis template, places into vacuum and do Dry case carries out evacuation, removes bubble, stands and makes half an hour the bubble of cast discharge, is subsequently placed in left at room temperature 24 hours.
As shown in technological process Fig. 1, careful lift-off stencil, i.e. obtain the antistructure of lotus leaf surface structure.
Smooth the pasting of PDMS of the lotus leaf surface antistructure previously prepared is fixed on clean microscope slide, puts into Enter in the middle of homemade mould, use NOA 63 type ultra-violet curing glue be spin-coated on uniformly make there is plant leaf surface texture PDMS reverse above, then gland solar battery sheet on reverse gently, carry out the operation of UV lamp cured, be placed in UV After irradiating 6-8 minute under lamp, closing power supply, carefully peel off reverse after taking out, such Folium Nelumbinis bionic surface structure is the most permissible It is encapsulated on the sensitive surface of solaode.
As shown in technological process Fig. 1, cooling is taken out, and peels off PDMS template carefully, i.e. obtains and have lotus leaf surface knot The inorganic bionical encapsulation battery of structure.
After using above-mentioned scheme, simple to operate, production efficiency is high, and can be with large-scale production.The encapsulating structure prepared Being provided simultaneously with the highest light transmittance and mist degree rate, both can be up to more than 90% simultaneously.The package surface of solaode There is ultra-hydrophobicity, the efficiency of solaode can be made to improve to more than 13%.
Above in conjunction with accompanying drawing, the present invention is exemplarily described, it is clear that the present invention implements not by aforesaid way Restriction, as long as have employed the method design of the present invention and the improvement of various unsubstantialities that technical scheme is carried out, or without changing Enter and design and the technical scheme of the present invention are directly applied to other occasion, all within protection scope of the present invention.

Claims (10)

1. a solar cell encapsulation structure, it is characterised in that encapsulating structure one side has the structure on plant leaf blade surface.
2. solar cell encapsulation structure as claimed in claim 1, it is characterised in that described plant leaf blade include Canna generalis Bailey and Bamboo leaf.
3. the manufacture method of a solar cell encapsulation structure as claimed in claim 1 or 2, it is characterised in that include as Lower step:
1) fresh plant blade is taken, standby after cleaning;
2) configuration reverse solution;
3) by the 1st) plant leaf blade of step is attached to the bottom of mould, by the 2nd) the reverse solution that configures of step is uniformly poured into plant The surface of blade;
4) after reverse is solution cured, stripping blade, i.e. obtain the antistructure template of leaf surface structure;
5) encapsulating structure material is coated in equably by the 4th) in the antistructure template for preparing of step, and by table on encapsulating structure material Face gland is on the sensitive surface of solaode;
6) peel off antistructure template, obtain the solaode with solar cell encapsulation structure.
4. the manufacture method of solar cell encapsulation structure as claimed in claim 3, it is characterised in that the 1st) in step, clean After plant leaf blade dehydrated alcohol wiping, and with hair-dryer dry up after the most standby.
5. the manufacture method of solar cell encapsulation structure as claimed in claim 3, it is characterised in that reverse solution is PDMS Solution and the mixed solution of firming agent, and carry out evacuation process.
6. the manufacture method of solar cell encapsulation structure as claimed in claim 3, it is characterised in that the 4th) in step, reverse After solution solidifies after at room temperature standing 24 hours, stripping blade.
7. the manufacture method of solar cell encapsulation structure as claimed in claim 4, it is characterised in that described encapsulating structure material Material for transparent ultra-violet curing glue, the 6th) in step, use Burdick lamp after antistructure template one side is irradiated 6-8 minute, little The heart peels off antistructure template.
8. the manufacture method of solar cell encapsulation structure as claimed in claim 5, it is characterised in that PDMS solution and solidification After agent uniformly mixes according to the ratio of volume ratio 10:1, carry out evacuation process, gas in solution is removed;Wait to stand half After hour, it is poured into the surface of blade equably, and again carries out evacuation process, took out once at interval of 5 minutes, after three times Stop evacuation, and after being placed on left at room temperature 24 hours, PDMS solidifies completely.
9. the manufacture method of solar cell encapsulation structure as claimed in claim 3, it is characterised in that the 5th) solar energy of step Battery includes silica-based solar cell, inorganic thin film solaode, perovskite solaode.
10. a solaode, it is characterised in that there is solar cell encapsulation structure as claimed in claim 1 or 2.
CN201610834781.3A 2016-09-19 2016-09-19 A kind of solar cell encapsulation structure and preparation method thereof and there is its solaode Pending CN106206794A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107611209A (en) * 2017-10-26 2018-01-19 赖连容 A kind of solar cell backboard and its production method
CN107746181A (en) * 2017-06-23 2018-03-02 安徽工程大学 A kind of solar cell package devitrified glass with anti-reflection characteristic and preparation method thereof and the solar cell with it
CN111063808A (en) * 2019-12-17 2020-04-24 东南大学 Preparation method of photoelectric detector for regulating morphology of perovskite thin film based on solvent ratio difference

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CN104362204A (en) * 2014-11-14 2015-02-18 安徽工程大学 Solar cell gain film, manufacturing method thereof and solar cell with the same
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Publication number Priority date Publication date Assignee Title
US20140261677A1 (en) * 2011-12-08 2014-09-18 Asahi Glass Company, Limited Laminated structure and laminated structure production method
CN103590038A (en) * 2013-10-25 2014-02-19 湖南工业大学 Superhydrophobic copper sheet with simular surface to back surface of bamboo leaf and preparation method thereof
CN104327292A (en) * 2014-11-11 2015-02-04 湖南工业大学 Novel preparation method of super-hydrophobic polyvinyl alcohol film
CN104362204A (en) * 2014-11-14 2015-02-18 安徽工程大学 Solar cell gain film, manufacturing method thereof and solar cell with the same
CN105514188A (en) * 2015-12-25 2016-04-20 中国科学院上海高等研究院 Antireflection and self-cleaning thin film and preparation method thereof

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107746181A (en) * 2017-06-23 2018-03-02 安徽工程大学 A kind of solar cell package devitrified glass with anti-reflection characteristic and preparation method thereof and the solar cell with it
CN107746181B (en) * 2017-06-23 2020-06-02 安徽工程大学 Solar cell packaging glass ceramic with anti-reflection characteristic, preparation method thereof and solar cell with solar cell packaging glass ceramic
CN107611209A (en) * 2017-10-26 2018-01-19 赖连容 A kind of solar cell backboard and its production method
CN111063808A (en) * 2019-12-17 2020-04-24 东南大学 Preparation method of photoelectric detector for regulating morphology of perovskite thin film based on solvent ratio difference

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