CN106200591B - A kind of sugar production system - Google Patents
A kind of sugar production system Download PDFInfo
- Publication number
- CN106200591B CN106200591B CN201610745957.8A CN201610745957A CN106200591B CN 106200591 B CN106200591 B CN 106200591B CN 201610745957 A CN201610745957 A CN 201610745957A CN 106200591 B CN106200591 B CN 106200591B
- Authority
- CN
- China
- Prior art keywords
- sugar
- control system
- kneader
- production
- bowl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/40—Minimising material used in manufacturing processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Confectionery (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
Abstract
The present invention relates to a kind of sugar production systems, including rack, control system, innovative point to be: the rack further include: weighing sugar dissolver structure, sugar cook mechanism, auxiliary material addition kneading mechanism of steam, pressure skin shaping mechanism and cooling Fen Tang mechanism；By using the control supervisory systems of monoblock type, state parameter real-time tracking of the sugar in the regulation of production is recorded into supervision, so that automation control is realized in the production of sugar, a large amount of manpower and material resources are saved, it will entirely produce simultaneously and connect the wasting of resources caused by the sugar for reducing semi-finished product in an entirety is transported in process of production, reduce costs；System can effectively reflect the dynamic of production in real time, provide good data information for production manager, provide a good friendliness picture for user, provide good plant maintenance information for service engineer, help is quickly found out fault point.
Description
Technical field
The present invention relates to food processing field more particularly to a kind of sugar production systems.
Background technique
The production technology of general candy is constantly in a large amount of techniques and completes step by step, using a large amount of worker for single
Technique production come, then the step of each technique of semi-finished product is completed is integrated, and completes the output of product, causes in this way
The semi-finished product of candy are easy to appear linking during production and not smooth derive a large amount of problems, such as the dirt of semi-finished product
The problems such as dye, the temperature control of semi-finished product candy, the production cost for resulting in candy is huge, and the candy mouthfeel produced is not
It is good, the production line of candy cannot " seamless " linking, waste a lot of manpower and material resources, and in process of production to candy
Control can not centralized control, result in that production efficiency is low and the waste of resource.
The sugar production line of the system control of general use is difficult to detect location of fault after breaking down, in event
Barrier wastes a large amount of human resources when excluding, and the degree of automation is not high.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of sugar production systems, can be by granulated sugar from molten sugar to product
Output realizes full-automatic efficient production.
In order to solve the above technical problems, the technical solution of the present invention is as follows: a kind of sugar production system, including rack, control
System, innovative point are: the production system further include:
Weighing sugar dissolver structure: including head tank, material-compound tank, molten sugar bowl and storage sugar bowl；It is provided in molten sugar bowl and storage sugar bowl
Temperature sensor a and temperature sensor b；Be provided with a material inlet main pipeline on the material-compound tank, the main pipeline with it is each
It is connected between head tank by subtube and the position that subtube is connected with each main pipeline is controlled by optoelectronic switch；It is described to match
The agitating paddle being driven by motor is provided in batch can, the output port of material-compound tank is connected with molten sugar bowl, the output port of molten sugar bowl
It is connected with storage sugar bowl；Temperature sensor a and temperature sensor b and optoelectronic switch access control system；
Sugar cook mechanism: including vapor can and sugar boiling pot；The feed end of sugar boiling pot is connected with storage sugar bowl, is connected on sugar boiling pot
Vapor can pipeline is provided with temperature sensor c on sugar boiling pot；Temperature sensor c access control system；
Auxiliary material adds kneading mechanism of steam: kneading mechanism of steam is connected with the output end of sugar cook mechanism, including steel band, sour powder machine, fragrance
Mixer, kneader a and kneader b；The starting of steel band, sour powder machine, fragrance mixer, kneader a and kneader b is by photoelectricity
Switch control, optoelectronic switch are linked into control system；Fragrance mixer input port is connected with the output port of sugar cook mechanism,
The output port of fragrance mixer is located at the top of steel band, is provided with massecuite finishing plate on steel band；Kneader a is mounted on steel band
Output end, kneader b is mounted on the output end of kneader a, and sour powder machine is connected cooperation with kneader b；
Press skin shaping mechanism: including pressure roller, delivery platform and forming press-roller；Pressure roller, which has several and is mounted on conveying, puts down
On platform, the distance of pressure roller to delivery platform is sequentially reduced along the conveying direction of massecuite；Several pressure rollers are used with frequency controller
Control keeps the revolving speed of pressure roller identical, is linked into control system with frequency controller；Forming press-roller be located at pressure roller pressing sugar-tablet it
After so that sugar-tablet is squeezed into graininess；The pushing frequency of forming press-roller passes through frequency converter by control system control；
Cooling Fen Tang mechanism: cooling Fen Tang mechanism is connected to after pressing shaping mechanism；Including freezer and sugar screening machine；It is described
Temperature sensor d and humidity sensor are installed in freezer, humid control in freezer switch and temp control switch with connect
Enter control system；The sugar screening machine is connected to after freezer, and the sugar of cooling and solidifying is screened；
The control system includes sugar dissolver control system, sugar cook machine control system, mediates machine control system, pressure skin molding
Control system and the sugared control system of cooling sieve.
Further, liquid level detector, and liquid level are provided in the head tank, material-compound tank, molten sugar bowl and storage sugar bowl
Detector access control system, it is ensured that syrup volume is respectively less than the 2/3 of tank body machine.
Further, it is additionally provided with cleaning pipeline on the sugar boiling pot, cleans on pipeline and is provided with electrically-controlled valve, electrically-controlled valve connects
Enter into control system, by the sugar boiling pot after sugar cook by cleaning pipeline to cleaning.
Further, the kneader a and kneader b is provided with temperature controller and carries heat insulation function, temperature control
Device is linked into control system.
The present invention has the advantages that
1) by using the control supervisory systems of monoblock type, by state parameter real-time tracking of the sugar in the regulation of production
Record supervision has saved a large amount of manpower and material resources, while will entirely produce so that automation control is realized in the production of sugar
Connection be in an entirety, reduce semi-finished product sugar transport in process of production caused by the wasting of resources, reduce costs；
2) system can record all data in production process in real time, such as production yields, personnel on duty, in real time speed
Degree, machine stop times, fault point and warning message.The effectively dynamic of reflection production in real time.It is provided for production manager good
Data information.A good friendliness picture is provided for user.Good plant maintenance letter is provided for service engineer
Breath, help are quickly found out fault point.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is the flow chart of sugar production system.
Fig. 2 is the whole installation diagram of sugar production system.
Fig. 3 is the weighing sugar dissolver structure of sugar production system, mechanism section main view of stewing soup.
Fig. 4 is that the auxiliary material of sugar production system adds kneading mechanism of steam, pressure skin shaping mechanism, cooling Fen Tang mechanism main view.
Specific embodiment
The following examples can make professional and technical personnel that the present invention be more fully understood, but therefore not send out this
It is bright to be limited among the embodiment described range.
Such as a kind of Fig. 1 sugar production system shown in Fig. 3, including rack 1, control system 2, innovative point is: the life
Production system further include:
Weighing sugar dissolver structure 3: including head tank, material-compound tank 31, molten sugar bowl 32 and storage sugar bowl 33；Molten sugar bowl 32 and storage sugar bowl
Temperature sensor a and temperature sensor b are provided on 33；A material inlet main pipeline is provided on the material-compound tank 31, it should
It is connected between main pipeline and each head tank by subtube and subtube is controlled by optoelectronic switch and is connected with each main pipeline
Position；The agitating paddle being driven by motor, the output port of material-compound tank 31 and molten 32 phase of sugar bowl are provided in the material-compound tank 31
Even, the output port of molten sugar bowl 32 is connected with storage sugar bowl 33；Temperature sensor a and temperature sensor b and optoelectronic switch access
Control system.
Sugar cook mechanism 4: including vapor can 41 and sugar boiling pot 42；The feed end of sugar boiling pot 42 is connected with storage sugar bowl 44, stirs off
It is connected with vapor can pipeline on tank 42, temperature sensor c is provided on sugar boiling pot；Temperature sensor c access control system.
Auxiliary material adds kneading mechanism of steam 5: kneading mechanism of steam 5 is connected with the output end of sugar cook mechanism 4, including steel band 51, sour powder machine
52, fragrance mixer 53, kneader a54 and kneader b55；Steel band 51, sour powder machine 52, fragrance mixer 53, kneader a54 and
The starting of kneader b55 is controlled by optoelectronic switch, and optoelectronic switch is linked into control system；53 input port of fragrance mixer
It is connected with the output port of sugar cook mechanism 4, the output port of fragrance mixer 53 is located at the top of steel band 51, sets on steel band 51
It is equipped with massecuite finishing plate；Kneader a54 is mounted on the output end of steel band 51, and kneader b55 is mounted on the output of kneader a54
End, sour powder machine 52 are connected cooperation with kneader b55.
Press skin shaping mechanism 6: including pressure roller 61, delivery platform 62 and forming press-roller 63；Pressure roller 61 has several and pacifies
On delivery platform 62, the distance of pressure roller 61 to delivery platform 62 is sequentially reduced along the conveying direction of massecuite；Several pressures
Roller 61 keeps the revolving speed of pressure roller 61 identical using with the control of frequency controller, is linked into control system with frequency controller；Forming press-roller
The 63 pressing sugar-tablets for being located at pressure roller 61 make sugar-tablet be squeezed into graininess later；The pushing frequency of forming press-roller 63 is by control system control
System passes through frequency converter.
Cooling Fen Tang mechanism 7: cooling Fen Tang mechanism 7 is connected to after pressing shaping mechanism 6；Including freezer 71 and sugar screening machine
72；Temperature sensor d and humidity sensor are installed, the humid control switch in freezer 7 is opened with temperature control in the freezer 7
Guan Jun and access control system；The sugar screening machine 72 is connected to after freezer 71, and the sugar of cooling and solidifying is screened.
Control system 2 includes sugar dissolver control system, sugar cook machine control system, mediates machine control system, pressure skin molding control
System processed and the sugared control system of cooling sieve.
It is provided with liquid level detector in head tank, material-compound tank 31, molten sugar bowl 32 and storage sugar bowl 33, and liquid level detector connects
Enter control system, it is ensured that syrup volume is respectively less than the 2/3 of tank body machine.
It is additionally provided with cleaning pipeline on sugar boiling pot 42, cleans on pipeline and is provided with electrically-controlled valve, electrically-controlled valve is linked into control system
In system, by the sugar boiling pot 42 after sugar cook by cleaning pipeline to cleaning.
Kneader a54 and kneader b55 is provided with temperature controller and carries heat insulation function, and temperature controller is linked into control
In system processed.
It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, above-described embodiment and explanation
It is merely illustrated the principles of the invention described in book, without departing from the spirit and scope of the present invention, the present invention also has
Various changes and modifications, these changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention
It is defined by the appending claims and its equivalent thereof.
Claims (4)
1. a kind of sugar production system, including rack, control system, it is characterised in that: the production system further include:
A: weighing sugar dissolver structure: including head tank, material-compound tank, molten sugar bowl and storage sugar bowl；Temperature is provided in molten sugar bowl and storage sugar bowl
Spend sensor a and temperature sensor b；A material inlet main pipeline, the main pipeline and each original are provided on the material-compound tank
It is connected between batch can by subtube and the position that subtube is connected with each main pipeline is controlled by optoelectronic switch；The ingredient
The agitating paddle being driven by motor is provided in tank, the output port of material-compound tank is connected with molten sugar bowl, the output port of molten sugar bowl with
Sugar bowl is stored up to be connected；Temperature sensor a and temperature sensor b and optoelectronic switch access control system；
B: sugar cook mechanism: including vapor can and sugar boiling pot；The feed end of sugar boiling pot is connected with storage sugar bowl, and steaming is connected on sugar boiling pot
Vapour tank pipeline is provided with temperature sensor c on sugar boiling pot；Temperature sensor c access control system；
C: auxiliary material adds kneading mechanism of steam: kneading mechanism of steam is connected with the output end of sugar cook mechanism, including steel band, sour powder machine, fragrance are mixed
Clutch, kneader a and kneader b；The starting of steel band, sour powder machine, fragrance mixer, kneader a and kneader b is opened by photoelectricity
Control is closed, optoelectronic switch is linked into control system；Fragrance mixer input port is connected with the output port of sugar cook mechanism, fragrant
The output port of material mixer is located at the top of steel band, is provided with massecuite finishing plate on steel band；Kneader a is mounted on steel band
Output end, kneader b are mounted on the output end of kneader a, and sour powder machine is connected cooperation with kneader b；
D: pressure skin shaping mechanism: including pressure roller, delivery platform and forming press-roller；Pressure roller has several and is mounted on delivery platform
On, the distance of pressure roller to delivery platform is sequentially reduced along the conveying direction of massecuite；Several pressure rollers are used with frequency controller control
System keeps the revolving speed of pressure roller identical, is linked into control system with frequency controller；Forming press-roller is located at after the pressing sugar-tablet of pressure roller
Sugar-tablet is set to be squeezed into graininess；The pushing frequency of forming press-roller passes through Frequency Converter Control by control system；
E: cooling Fen Tang mechanism: cooling Fen Tang mechanism is connected to after pressure skin shaping mechanism；Including freezer and sugar screening machine；It is described cold
Temperature sensor d and humidity sensor are installed in library, humid control in freezer switch and temp control switch with access
Control system；The sugar screening machine is connected to after freezer, and the sugar of cooling and solidifying is screened；
The control system include sugar dissolver structure control system, sugar cook mechanism control system, kneading mechanism of steam control system, pressure skin at
Type mechanism control system and cooling point of sugared mechanism control system.
2. a kind of sugar production system according to claim 1, it is characterised in that: the head tank, material-compound tank, molten sugar bowl
Liquid level detector, and liquid level detector access control system are provided with in storage sugar bowl, it is ensured that syrup volume is respectively less than tank body
The 2/3 of machine.
3. a kind of sugar production system according to claim 1, it is characterised in that: be additionally provided with cleaning on the sugar boiling pot
Pipeline cleans on pipeline and is provided with electrically-controlled valve, and electrically-controlled valve is linked into control system, and the sugar boiling pot after sugar cook is passed through cleaning pipe
Road is to cleaning.
4. a kind of sugar production system according to claim 1, it is characterised in that: the kneader a and kneader b is all provided with
It is equipped with temperature controller and carries heat insulation function, temperature controller is linked into control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610745957.8A CN106200591B (en) | 2016-08-29 | 2016-08-29 | A kind of sugar production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610745957.8A CN106200591B (en) | 2016-08-29 | 2016-08-29 | A kind of sugar production system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106200591A CN106200591A (en) | 2016-12-07 |
| CN106200591B true CN106200591B (en) | 2019-01-15 |
Family
ID=57527353
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610745957.8A Active CN106200591B (en) | 2016-08-29 | 2016-08-29 | A kind of sugar production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106200591B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109170079A (en) * | 2018-11-14 | 2019-01-11 | 南通维尔斯机械科技有限公司 | A kind of sugar production sugar brace agency |
| CN112205503B (en) * | 2020-09-25 | 2023-05-05 | 南通维尔斯机械科技有限公司 | Sticky candy making system |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5827549A (en) * | 1996-02-21 | 1998-10-27 | Wm. Wrigley, Jr. Company | Process control system for automated continuous production of chewing gum |
| CN2331586Y (en) * | 1998-08-12 | 1999-08-04 | 都江堰天旺食品工业有限责任公司 | Automatic cutting and packing machine |
| CN2362293Y (en) * | 1999-04-16 | 2000-02-09 | 罗明秀 | Extruder adaptable to fully automatic continuous vacuum sugar-cooking aerating stirring formation apparatus |
| CN2364048Y (en) * | 1999-04-23 | 2000-02-16 | 罗明秀 | Aeration mixer control tank adapted for full-automatic continuous vacuum sugaring off |
| CN1142717C (en) * | 2000-03-13 | 2004-03-24 | 罗明秀 | Full-automatic equipment for continuously smelting sugar in vacuum, aerating, stirring, extruding, cutting and packing |
| CN201260360Y (en) * | 2008-07-31 | 2009-06-24 | 都江堰天旺食品工业有限责任公司 | Automatic cutting and packing machine suitable for complete equipment for production of sugar |
| MX2012004126A (en) * | 2009-10-08 | 2012-07-20 | Kraft Foods Global Brands Llc | Co-extruded layered candy and gum apparatus and methods. |
| CN202618188U (en) * | 2012-06-27 | 2012-12-26 | 都江堰天旺食品工业有限责任公司 | Air exhaust tank for continuous vacuum sugar-boiling equipment |
| CN104273308B (en) * | 2014-10-24 | 2018-03-06 | 南通维尔斯机械科技有限公司 | Sugar-cooker |
| CN206057952U (en) * | 2016-08-29 | 2017-03-29 | 南通维尔斯机械科技有限公司 | A kind of caked sugar production system |
-
2016
- 2016-08-29 CN CN201610745957.8A patent/CN106200591B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN106200591A (en) | 2016-12-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106200591B (en) | A kind of sugar production system | |
| US6014994A (en) | Plant for cleaning a filling plant | |
| CN206057952U (en) | A kind of caked sugar production system | |
| CN204576186U (en) | Beverage machine intelligent early-warning system | |
| CN110527613A (en) | A kind of Ultrasonic Intelligent wine aging method | |
| CN203773332U (en) | Data acquisition system for filling production line | |
| CN207023132U (en) | A kind of new chocolate heat preservation tank | |
| CN103439896B (en) | A kind of control method for photovoltaic chained form system | |
| CN101482224B (en) | Ultra-high purity medium transporting integration process | |
| CN202410599U (en) | Trioxymethylene crystal processing system | |
| CN205462227U (en) | Silicon resin takes off low device | |
| CN110663768A (en) | Device for online adding of lactic acid bacteria | |
| CN201518694U (en) | Reprocessed cheese removable processing device | |
| CN206140753U (en) | Energy -conserving automatically controlled PET bottle piece cleaning system | |
| EP2527050A1 (en) | Method and apparatus for food production plant cleaning | |
| CN207125250U (en) | A kind of cheese production facility | |
| CN221254522U (en) | Automatic sterilizing device | |
| CN205321106U (en) | Lactalbumin polymerization ware | |
| CN110205411B (en) | Automatic control system for machine-made brown sugar process | |
| CN106313369A (en) | Energy-saving and electrically-controlled polyethylene terephthalate (PET) bottle chip cleaning system | |
| CN203170289U (en) | Material double-condensing device | |
| CN202184106U (en) | Automatic cleaning and sterilizing device for liquid material | |
| TWM551533U (en) | Mobile intelligent monitoring and positioning cleaning system | |
| CN207430230U (en) | Emulsify automatic watering control device | |
| CN212456301U (en) | Fresh milk closed conveying system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |