CN106198381A - The detection method of a kind of air conditioning for automobiles parts foaming rubberized material and detection instrument - Google Patents
The detection method of a kind of air conditioning for automobiles parts foaming rubberized material and detection instrument Download PDFInfo
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- CN106198381A CN106198381A CN201610685368.5A CN201610685368A CN106198381A CN 106198381 A CN106198381 A CN 106198381A CN 201610685368 A CN201610685368 A CN 201610685368A CN 106198381 A CN106198381 A CN 106198381A
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- detection
- foaming
- lower plate
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N19/00—Investigating materials by mechanical methods
- G01N19/04—Measuring adhesive force between materials, e.g. of sealing tape, of coating
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
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- General Health & Medical Sciences (AREA)
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Abstract
The invention discloses detection method and the detection instrument of a kind of air conditioning for automobiles parts foaming rubberized material, described foaming rubberized material is PU coated sponge;Specific operation process is: (1) prepares the stickup upper plate of detection and pastes lower plate;(2) in foaming rubberized material, detection batten is cut;(3) detection batten is pasted onto stickup upper plate and pastes in lower plate;(4) stickup upper plate is hung up, and hang counterweight in lower plate pasting, paste upper plate with vernier caliper measurement and paste the gap L 0 between lower plate;Observe after (6) 24 hours;Do not come off as detected batten, use vernier caliper measurement paste upper plate and paste the gap L 1 between lower plate;If detection spline surfaces gluing is no less than the 60% of coated face, the difference of L1 and L0 meets setting value simultaneously, then meet the requirements;Otherwise, undesirable;The present invention can not only ensure the quality of the foaming rubberized material on air conditioning for automobiles parts, and simple to operate, easy to detect.
Description
Technical field
The present invention relates to the foaming rubberized material detection technique used on air conditioning for automobiles parts, be specifically related to air conditioning for automobiles portion
Part detection method and the detection instrument of foaming rubberized material.
Background technology
Along with foaming rubberized material is in the application of every field, the thing followed be foaming rubberized material in varying environment and
Some particular/special requirements of different field application.The foaming gluing adhesive tape used on air conditioning for automobiles parts is by the rubberized material system of foaming
Become, be commonly used on air conditioning for automobiles Smooth, narrower plastic components, how to make to foam gluing adhesive tape smooth, narrower
Plastic on firmly paste, simultaneously work as good sealing effectiveness, to ensure that air conditioning for automobiles quality is that we need
The problem solved.Foaming rubberized material, before being applied to air conditioning for automobiles, lacks corresponding detection means and ensures the gluing material that foams
The quality of material, causes the foaming gluing adhesive tape difficult quality guarantee used in air conditioning for automobiles quality.
The Chinese patent literature of Publication No. 105372176A, discloses air conditioning for automobiles parts with sending out on March 2nd, 2016
The detection method of bubble rubberized material and detection instrument, this invention is capable of the quality testing of foaming rubberized material, but detects
Process operation is simple not, affects detection efficiency.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that be capable of the quality inspection of foaming rubberized material
Survey, to ensure the foaming gluing adhesive tape quality used in air conditioning for automobiles quality, and simple to operate, foaming gluing that detection efficiency is high
The detection method of material and detection instrument.
To achieve these goals, the technical solution used in the present invention is:
These air conditioning for automobiles parts detection method of foaming rubberized material, described foaming rubberized material is PU coated sponge;
Specific operation process is as follows:
(1) prepare the stickup upper plate of detection and paste lower plate, using dehydrated alcohol and ethyl acetate wiping successively to paste
Upper plate and the surface of stickup lower plate, wait upper plate to be pasted and paste the dry tack free of lower plate;
(2) in foaming rubberized material, detection batten is cut;
The peeling paper that detection spline surfaces is pasted is torn, detection detection spline surfaces gluing situation;
(3), after confirming that detection spline surfaces gluing situation meets the requirements, detection batten is pasted onto stickup upper plate and stickup
On lower plate surface after wiping, detection batten is 1:1 at the stickup length ratio pasted in upper plate and stickup lower plate;
(4) stickup upper plate is hung up, and hang counterweight in lower plate pasting, use vernier caliper measurement to paste simultaneously
Gap L 0 between upper plate and stickup lower plate;
Observe after (6) 24 hours whether detection batten comes off, and Taking Pictures recording;Do not come off as detected batten, use trip
Mark kind of calliper is pasted upper plate and pastes the gap L 1 between lower plate;If detection spline surfaces gluing is no less than coated face
60%, the difference of L1 and L0 meets setting value simultaneously, then foaming rubberized material meets the requirements;Otherwise, foaming rubberized material is not inconsistent
Close requirement.
In described step (3) detection spline surfaces gluing uniform, full, without starved and a heap phenomenon, i.e. meet the requirements.
A length of 150~200 millimeters of described stickup upper plate, width is 100 millimeters, and thickness is 3~5 millimeters;Described viscous
A length of 120~150 millimeters of patch lower plate, width is 100 millimeters, and thickness is 3~5 millimeters.
In described step (4), weight G of counterweight is configured according to the thickness of foaming rubberized material.
Paste and there is in the middle part of upper plate one end the through hole hung, paste and there is in the middle part of lower plate one end the through hole hanging counterweight.
In described step (6), a length of 200 millimeters of detection batten, width is 50 millimeters, and thickness is 3,5,8,10 or 15
Millimeter;Detection batten thickness is 3 millimeters, and counterweight weight is 300 grams, and during difference≤20 millimeter of L1 and L0, PU coated sponge accords with
Close requirement;Detection batten thickness is when being 5 millimeters, and counterweight weight is 400 grams, during difference≤15 millimeter of L1 and L0, and PU gluing sea
Silk floss meets the requirements;Detection batten thickness is when being 8 millimeters, and counterweight weight is 450 grams, then during difference≤15 millimeter of L1 and L0, and PU
Coated sponge meets the requirements;When detection batten thickness is 10 millimeters or 15 millimeters, counterweight weight is 450 grams, then the difference of L1 and L0
When being worth≤10 millimeters, PU coated sponge meets the requirements.
These air conditioning for automobiles parts detection instrument of foaming rubberized material, is coated with for above-mentioned air conditioning for automobiles parts foaming
The detection method of glue material, including pasting upper plate and pasting lower plate, pastes lower plate and pastes upper plate horizontal positioned, and detection batten exists
Paste and paste according to the ratio of 1:1 in upper plate and stickup lower plate;Then stickup upper plate is hung up, pasting in lower plate
Hang counterweight.
It is an advantage of the current invention that: the detection method of air conditioning for automobiles parts of the present invention foaming rubberized material and detection work
Tool, can effectively detect foaming rubberized material surface coating quality, it is ensured that the foaming gluing material on air conditioning for automobiles parts
The quality of material and performance;Prevent from foaming and occur after the foaming gluing sealing joint strip made of rubberized material is pasted coming off or degumming is asked
Topic, to ensure that foaming rubberized material can firmly be pasted on smooth, narrower plastic, simultaneously works as the closeest
Envelope effect, meets the use demand on air conditioning for automobiles parts, it is ensured that air conditioning for automobiles quality.Meanwhile, the present invention is simple to operate, uses
Convenient, detection efficiency is high.
Accompanying drawing explanation
Labelling in the content of width accompanying drawing each to description of the invention expression below and figure is briefly described:
Fig. 1 is the structural representation of the detection method stickup upper plate of air conditioning for automobiles parts of the present invention foaming rubberized material
Figure.
Fig. 2 is the structural representation of the detection method stickup lower plate of air conditioning for automobiles parts of the present invention foaming rubberized material
Figure.
Fig. 3 is the structural representation of the detection method detection batten of air conditioning for automobiles parts of the present invention foaming rubberized material
Figure.
Fig. 4 be air conditioning for automobiles parts of the present invention foaming rubberized material detection method detection batten and stickup upper plate and
Paste the structural representation that lower plate is pasted.
Fig. 5 is the detection method test original records schematic diagram of air conditioning for automobiles parts of the present invention foaming rubberized material.
Fig. 6 is the detection method test final entry schematic diagram of air conditioning for automobiles parts of the present invention foaming rubberized material.
Fig. 7 is that the detection state of the detection method detection batten of air conditioning for automobiles parts of the present invention foaming rubberized material is shown
It is intended to.
Labelling in above-mentioned figure is:
1, upper plate is pasted, 2, paste lower plate, 3, detection batten, 4, counterweight.
Detailed description of the invention
Below against accompanying drawing, by the description to optimum embodiment, the detailed description of the invention of the present invention is made the most in detail
Thin explanation.
With reference to Fig. 1-Fig. 4, these air conditioning for automobiles parts detection method of foaming rubberized material, foaming rubberized material is that PU is coated with
Gelatin sponge;For making the foaming sealing joint strip that air conditioning for automobiles upper-part is used, specific operation process is as follows:
(1) prepare the stickup upper plate 1 of detection and paste lower plate 2, as shown in Figures 1 and 2, under pasting upper plate 1 and pasting
Plate 2 is the bar-shaped plate that smooth surface is smooth, pastes upper plate 1 and pastes lower plate 2 surface bubble-free, shrink mark and weld line;Paste
Upper plate 1 uses the material that the parts using foaming sealing joint strip on air conditioning for automobiles are identical to make with pasting lower plate 2;
Use dehydrated alcohol and ethyl acetate wiping successively paste upper plate 1 and paste the surface of lower plate 2, wait upper plate to be pasted
1 and paste lower plate 2 dry tack free;Paste upper plate 1 and paste lower plate 2 surface first with after dehydrated alcohol wiping, re-using acetic acid
Ethyl ester wiping, the dirts such as the dust on upper plate 1 and stickup lower plate 2 surface are pasted in removal, to improve detection accuracy;
(2) in foaming rubberized material, detection batten 3 is cut;As it is shown on figure 3, detection batten 3 trimming is concordant, thickness is equal
Even, without situations such as tear, breakage, deformation, shrinkage cavity, serious overlap and filths;
The peeling paper of detection batten 3 surface mount is torn, detection detection batten 3 surface coating situation;
(3), after confirming that detection batten 3 surface coating situation meets the requirements, detection batten 3 is pasted onto stickup upper plate 1 and glues
On the patch lower plate 2 surface after wiping, pressing detection batten 3, it is ensured that detection batten 3 is pasted with stickup upper plate 1 and stickup lower plate 2
Completely;As shown in Figure 4, detection batten 3 is 1:1 at the stickup length ratio pasted in upper plate 1 and stickup lower plate 2;
(4) stickup upper plate 1 is hung up, and hang counterweight 4 in lower plate 2 pasting;Use slide gauge 5 to measure to paste
The gap L 0 caused because of gravity between upper and lower plates;
Observe after (5) 24 hours whether detection batten comes off, and Taking Pictures recording;Do not come off as detected batten, use trip
Mark kind of calliper is pasted upper plate and pastes the gap L 1 between lower plate;If detection spline surfaces gluing is no less than coated face
60%, the difference of L1 and L0 meets setting value simultaneously, then foaming rubberized material meets the requirements;Otherwise, foaming rubberized material is not inconsistent
Close requirement.
Inventor is through verification experimental verification many times, under the experimental condition that the present invention sets, during using 24 hours as detection
Between, detection batten 3 surface coating meets no less than 60% and stickup upper plate 1 and the gap difference pasted between lower plate 2 of coated face
Setting value is as testing conditions, it is possible to the firmness of the most perfect detection detection batten 3 and stickup performance;Detect through the present invention
Foaming rubberized material, on the premise of meeting cost control, it is possible to meet predetermined firmness and sealing property requirement, meet
Use demand on air conditioning for automobiles parts.Meanwhile, this detection method, simple to operate, convenient, detection efficiency is high.
Foaming rubberized material, when detection, is cut detection batten 3 at foaming rubberized material diverse location and is detected, to carry
The reliability of high detection and accuracy.
In described step (3) detection batten 3 surface coating uniform, full, without starved and a heap phenomenon, i.e. meet the requirements.
Detection batten 3 product quality requirement to be met itself, to ensure accuracy and the reliability of detection.
The product specification pasting upper plate 1 grade stickup lower plate 2 can adjust according to actual needs, for ensureing the accurate of detection
Property, improve detection reliability, paste upper plate 1 and paste lower plate 2 specification be preferably: paste upper plate 1 a length of 150~
200 millimeters, width is 100 millimeters, and thickness is 3~5 millimeters;Paste lower plate 2 a length of 120~150 millimeters, width is 100
Millimeter, thickness is 3~5 millimeters.
In step (4), weight G of counterweight 4 is configured according to the thickness difference of detection batten 3, reliable with satisfied detection
Property requirement.
Paste and there is in the middle part of upper plate 1 one end the through hole hung, paste to have in the middle part of lower plate 2 one end and hang the logical of counterweight 4
Hole;Paste upper plate 1 and paste the through-hole structure in lower plate 2, being beneficial to detect operation, it is possible to increase detection efficiency.
The testing conditions pasting the gap difference between upper plate and stickup lower plate see table.
From this table:
It is that the PU coated sponge of 3 millimeters, 5 millimeters, 8 millimeters, 10 millimeters or 15 millimeters detects to usual thickness.Step
(6), in, a length of 200 millimeters of the detection batten of PU coated sponge, width is 50 millimeters, and thickness is 3 millimeters, 5 millimeters, 8 millis
Rice, 10 millimeters or 15 millimeters;When detection batten 3 thickness is 3 millimeters, counterweight weight is 300 grams, difference≤20 millimeter of L1 and L0
Time, PU coated sponge meets the requirements;When detection batten 3 thickness is 5 millimeters, counterweight weight is 400 grams, difference≤15 of L1 and L0
During millimeter, PU coated sponge meets the requirements;When detection batten 3 thickness is 8 millimeters, counterweight weight is 450 grams, the difference of L1 and L0
When≤15 millimeters, PU coated sponge meets the requirements;When detection batten 3 thickness is 10 millimeters or 15 millimeters, counterweight weight is 450
Gram, during difference≤10 millimeter of L1 and L0, PU coated sponge meets the requirements.
The detection instrument of foaming rubberized material, for the detection of above-mentioned foaming rubberized material, including pasting upper plate 1 and gluing
Patch lower plate 2, pastes upper plate 1 and pastes lower plate 2 horizontal positioned, and detection batten 3 is being pasted upper plate 1 and pasted in lower plate 2 according to 1:1
Ratio paste;Then stickup upper plate 1 is hung up, hang counterweight in lower plate 2 pasting.
The present invention foams the detection method of rubberized material and detection instrument, can effectively detect foaming rubberized material surface
Gluing quality, it is ensured that the quality of the foaming rubberized material on air conditioning for automobiles parts and performance;Prevent the rubberized material system that foams
The foaming gluing sealing joint strip become occurs coming off or degumming problem after pasting, to ensure that foaming rubberized material is smooth, narrower
Can firmly paste on plastic, simultaneously work as good sealing effectiveness, meet the use need on air conditioning for automobiles parts
Ask, it is ensured that air conditioning for automobiles quality.Meanwhile, the present invention is simple to operate, easy to detect, and detection efficiency is high.
Obviously the present invention implements and is not subject to the restrictions described above, as long as have employed method design and the skill of the present invention
The improvement of the various unsubstantialities that art scheme is carried out, all within protection scope of the present invention.
Claims (7)
1. the air conditioning for automobiles parts detection method of foaming rubberized material, it is characterised in that: described foaming rubberized material is
PU coated sponge;Specific operation process is as follows:
(1) prepare the stickup upper plate of detection and paste lower plate, using dehydrated alcohol and ethyl acetate wiping successively to paste upper plate
And the surface of stickup lower plate, wait upper plate to be pasted and paste the dry tack free of lower plate;
(2) in foaming rubberized material, detection batten is cut;
The peeling paper that detection spline surfaces is pasted is torn, detection detection spline surfaces gluing situation;
(3), after confirming that detection spline surfaces gluing situation meets the requirements, detection batten is pasted onto stickup upper plate and pastes lower plate
On surface after wiping, detection batten is 1:1 at the stickup length ratio pasted in upper plate and stickup lower plate;
(4) stickup upper plate is hung up, and hang counterweight in lower plate pasting, use vernier caliper measurement to paste upper plate simultaneously
And the gap L 0 between stickup lower plate;
Observe after (6) 24 hours whether detection batten comes off, and Taking Pictures recording;Do not come off as detected batten, use vernier calliper
Chi is measured and is pasted upper plate and paste the gap L 1 between lower plate;If detection spline surfaces gluing is no less than the 60% of coated face, same
Time L1 and L0 difference meet setting value, then foaming rubberized material meet the requirements;Otherwise, foaming rubberized material is undesirable.
2. the air conditioning for automobiles parts as claimed in claim 1 detection method of foaming rubberized material, it is characterised in that: described step
Suddenly in (3) detection spline surfaces gluing uniform, full, without starved and a heap phenomenon, i.e. meet the requirements.
3. the air conditioning for automobiles parts as claimed in claim 1 detection method of foaming rubberized material, it is characterised in that: described viscous
Stick plate a length of 150~200 millimeters, width is 100 millimeters, and thickness is 3~5 millimeters;Described stickup lower plate a length of
120~150 millimeters, width is 100 millimeters, and thickness is 3~5 millimeters.
4. the detection method of foaming rubberized material of the air conditioning for automobiles parts as described in any one of claim 1-3, its feature exists
In: in described step (4), weight G of counterweight is configured according to the thickness of foaming rubberized material.
5. the detection method of foaming rubberized material of the air conditioning for automobiles parts as described in any one of claim 1-3, its feature exists
In: paste and there is in the middle part of upper plate one end the through hole hung, paste and there is in the middle part of lower plate one end the through hole hanging counterweight.
6. the detection method of foaming rubberized material of the air conditioning for automobiles parts as described in any one of claim 1-3, its feature exists
In: in described step (6), a length of 200 millimeters of detection batten, width is 50 millimeters, and thickness is 3,5,8,10 or 15 millimeters;
Detection batten thickness is when being 3 millimeters, and counterweight weight is 300 grams, and during difference≤20 millimeter of L1 and L0, PU coated sponge conforms to
Ask;Detection batten thickness is when being 5 millimeters, and counterweight weight is 400 grams, and during difference≤15 millimeter of L1 and L0, PU coated sponge accords with
Close requirement;Detection batten thickness is when being 8 millimeters, and counterweight weight is 450 grams, then during difference≤15 millimeter of L1 and L0, and PU gluing
Sponge meets the requirements;Detection batten thickness is when being 10 millimeters or 15 millimeters, and counterweight weight is 450 grams, then the difference of L1 and L0≤
When 10 millimeters, PU coated sponge meets the requirements.
7. an air conditioning for automobiles parts detection instrument for foaming rubberized material, for the vapour described in any one of claim 1-6
The car air supply rate detection method of foaming rubberized material, it is characterised in that: include pasting upper plate and pasting lower plate, paste lower plate
With stickup upper plate horizontal positioned, detection batten is pasted according to the ratio of 1:1 on stickup upper plate and stickup lower plate;Then will
Stickup upper plate hangs up, and hangs counterweight pasting in lower plate.
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