CN106198013B - A kind of envelope Analysis Method based on empirical mode decomposition filtering - Google Patents

A kind of envelope Analysis Method based on empirical mode decomposition filtering Download PDF

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CN106198013B
CN106198013B CN201610492435.1A CN201610492435A CN106198013B CN 106198013 B CN106198013 B CN 106198013B CN 201610492435 A CN201610492435 A CN 201610492435A CN 106198013 B CN106198013 B CN 106198013B
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envelope
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empirical mode
mode decomposition
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CN106198013A (en
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林近山
窦春红
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Weifang University
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    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/04Bearings
    • G01M13/045Acoustic or vibration analysis

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Abstract

The invention discloses a kind of envelope Analysis Methods based on empirical mode decomposition filtering, this method decomposes original signal first with ensemble empirical mode decomposition method, then the noise component(s) and trend term in decomposition result are excluded using the rearrangement and replacement operation of data, then filtered signal for the first time is analyzed using spectrum kurtosis method again, obtain the centre frequency and bandwidth of optimal filter, then second of filtering is carried out again to filtered signal for the first time using the wave filter, then Envelope Analysis is carried out to second of filtered signal using rational spline iteration smoothed envelope analysis method, the fault type of rotating machinery is finally determined according to envelope spectrum.The present invention is suitable for the complicated rotating machinery fault signal of processing, can determine the fault type of rotating machinery exactly, have good noise immunity and robustness, convenient for engineer application.

Description

A kind of envelope Analysis Method based on empirical mode decomposition filtering
Technical field
The present invention relates to condition monitoring for rotating machinery and fault diagnosis field, and in particular to one kind is based on empirical mode decomposition The envelope Analysis Method of filtering.
Background technology
Envelope Analysis technology is widely used in the fault diagnosis of gear and rolling bearing.Existing Envelope Analysis technology has Three defects below:1. existing Envelope Analysis technology directly analyzes original signal or only to original Signal analyzed again after simply filtering, therefore existing method is easily done be subject to noise, trend and other ingredients It disturbs, it is relatively low so as to cause the analysis precision of the prior art;2. existing Envelope Analysis technology is based on Hilbert is converted, And the signal that Hilbert conversion requirements are analyzed must be the narrow band signal of simple component, otherwise the frequency modulating section of signal will The amplitude envelope analysis result of signal is polluted, but signal to be analyzed at present does not meet the item of simple component and narrowband strictly Part so may result in the prior art and erroneous judgement problem be susceptible to due to precision is not high;3. the envelope spectrum obtained by conventional method There are end effects.
The content of the invention
The problem to be solved in the present invention is for above deficiency, proposes a kind of envelope point based on empirical mode decomposition filtering Analysis method after envelope Analysis Method using the present invention, has that analysis result accuracy and accuracy are high, and can detect exactly The advantages of going out rotating machinery fault type.
For solution more than technical problem, the technical solution that the present invention takes is as follows:One kind is filtered based on empirical mode decomposition Envelope Analysis Method, which is characterized in that comprise the following steps:
Step 1:The vibration signal x of rotating machinery is measured with sample frequency fs using acceleration transducer(k), (k=1, 2, …,N), N is the length of sampled signal;
Step 2:Using empirical mode decomposition(Empirical Mode Decomposition, EMD)Algorithm is by signal x (k)The sum of n component and trend term are resolved into, i.e.,, wherein, ci(k)It represents I-th of the component obtained by EMD algorithms, rn(k)Represent the trend term obtained by EMD algorithms;
Step 3:To ci(k)It performs reordering operations and substitutes and operate, it is rearranged to operate obtained data ci shuffle(k)Table Show, data c is obtained after substituting operationi FTran(k)It represents;
Step 4:To ci(k)、ci shuffle(k)And ci FTran(k)Multi-fractal is performed respectively removes trend fluction analysis (Multifractal Detrended Fluctuation Analysis, MFDFA), obtain generalized Hurst index curve, ci (k)Generalized Hurst index curve Hi(q)It represents;
Step 5:If Hi(q)With Hi shuffle(q)Or Hi(q)With Hi FTran(q)Between relative error be less than 5% or Person Hi(q) 、Hi shuffle(q)And Hi FTran(q)Three does not change with q, then abandons corresponding ci(k)Component;
Step 6:To remaining ci(k)Component is summed, and by this and to be denoted as signal rearranged and substitute filtered result xf1 (k);
Step 7:To xf1(k)Spectrum kurtosis analysis is performed, the centre frequency f corresponding to signal kurtosis maximum is obtained0And band Wide B;
Step 8:According to centre frequency f0With bandwidth B to xf1(k)Bandpass filtering is carried out, obtains xf2(k);
Step 9:To signal xf2(k)The analysis of rational spline iteration smoothed envelope is performed, obtains signal envelope eov(k);
Step 10:To obtained signal envelope eov(k)It performs discrete Fourier transform and obtains envelope spectrum, according to envelope spectrum Characteristic frequency judges the fault type of machine.
A kind of prioritization scheme, empirical mode decomposition in the step 2(EMD)Algorithm comprises the following steps:
1)First screening process:Data x is found out respectively(k)Upper and lower Local Extremum, using cubic spline curve Upper and lower Local Extremum is fitted respectively, obtains signal x(k)Local maximum envelope and local minimum envelope, then will The value of the respective points of this two envelopes is averaged, and obtains an averaged curve m1
Original signal x is sought again(k)With this averaged curve m1Difference, i.e. h10=x(k)-m1, so far first screening process knot Beam;
2)Second screening process:h 10Again original signal is taken as, repeats the above steps 1), can obtainh 11= h 10-m 11, parameter herem 11It representsh 10Mean curve, this process j times is repeated, until 0.2<SD<Screening process stops when 0.3, Here, at this point,h 1j = h 1(j-1)-m 1j , at this moment can considerh 1j It is to grasp mould in one State function(Intrinsic Mode Function, IMF), defining the 1st IMF isc 1=h 1j
3)It is subtracted from original signalc 1, can obtainr 1=x(k)-c 1, then willr 1As new data, and repeat above-mentioned two steps behaviour Make, can so obtain the 2nd IMF;
4)Repeat step 3)Operation can obtain a series of IMF, ifr n A monotonous curve is had changed into, then screening process Stop, most original signal is decomposed into following form at last:
Further, data rearrangement operation comprises the following steps in the step 3:
Upset component c at randomi(k)Put in order.
Further, the operation of data replacement comprises the following steps in the step 3:
1)To component ci(k)Discrete Fourier transform is performed, obtains component ci(k)Phase;
2)It is located at the pseudo- independent same distribution number in (- π, π) section with one group to replace component ci(k)Original phase;
3)Inverse discrete Fourier transform is performed to the frequency domain data after phase substitutes and obtains data ci IFFT(k), ask for Data ci IFFT(k)Real part.
Further, MFDFA methods comprise the following steps in the step 4:
1)Constructionx(k)(k=1,2,…,N) profileY(i):
x(k) represent c in step 4 described in claim 1i(k)Or ci shuffle(k)Or ci FTran(k);
2)By signal profileY(i) be divided into it is nonoverlappingN s Segment length issData, from the negative directions of data with identical Length segmentation obtains 2N s Segment data;
3)Using polynomial trend of the least square fitting per segment data, the variance per segment data is then calculated:
y v (i) for the of fittingvThe trend of segment data, if the polynomial trend of fitting ismRank then remembers that this goes trend process For(MF-)DFAm
4)Calculate theqThe average value of rank wave function:
5)Ifx(k) there are self-similarity characteristics, thenqThe average value of rank wave functionF q (s) and time scalesBetween There are power law relations:
F q (s)~s H(q)
WhenqWhen=0, step 4)In formula diverging, at this momentH(0) by logarithmic mean process defined in following formula come really It is fixed:
6)To step 5)In formula both sides take the logarithm can obtain ln [F q (s)]=H(q)ln(s)+c (cFor constant), thus The slope of straight line can be obtainedH(q)。
Further, the spectrum kurtosis method in the step 7 comprises the following steps:
1)Constructing a cutoff frequency isf c =0.125+εLow-pass filterh(n);ε>0;
2)It is based onh(n) passband is constructed as [0;0.25] quasi- low-pass filterh 0(n) and passband be [0.25;0.5] Quasi- high-pass filterh 1 (n),
3)SignalThroughh 0(n)、h 1 (n) filter and resolve into low frequency part after down-sampledAnd radio-frequency head Point, the down-sampled factor is 2, then the shaping filter tree after successive ignition filters, kth layer have 2 k A frequency band, InIt represents the in wave filter treekOn layeriThe output signal of a wave filter,i=0,…,2k- 1,0≤k≤K-1;
4)In decomposition treekOn layeriThe centre frequency of a wave filterf ki And bandwidthB k Respectively
f ki =(i+2-1)2-k-1
B k =2-k-1
5)Calculate each filter results ( i=0,…,2k- 1) kurtosis
6)All spectrum kurtosis are summarized, obtain the total spectrum kurtosis of signal.
Further, the rational spline iteration smoothed envelope analysis method in the step 9 comprises the following steps:
1)Calculate signalz(k) Jue Dui Zhi ∣z(k) the local extremum of ∣;In the 1st iteration,z(k) represent claim X in 1 step 9f2(k);
2)Envelope eov is obtained using rational spline curve fitting Local Extremum1(k);
3)It is rightz(k) be normalized to obtain
4)2nd iteration:z 1(k) new data is re-used as, repeat above-mentioned steps 1)~3), obtain
5)Ith iteration:z i-1(k) new data is re-used as, repeat above-mentioned steps 1)~ 3), obtain
If 6)nWhat secondary iteration obtainedz n (k) amplitude be less than or equal to 1, then iterative process stop, finally obtaining Signalz(k) envelope be
The present invention is using above technical scheme, and compared with prior art, the present invention has the following advantages:
1) original signal is decomposed using EMD, then excludes therein make an uproar using the rearrangement and replacement operation of data Sound and trend component, the only useful component in stick signal component, so as to avoid noise and trend component to Envelope Analysis As a result influence, analysis result accuracy and accuracy are high.
2) signal envelope and frequency modulating section are kept completely separate using rational spline iteration smoothed envelope analysis method, energy Influence of the frequency modulating section to signal envelope analysis result is enough avoided, so as to improve the precision of Envelope Analysis.
3) fault type of rotating machinery can be detected exactly.
4) envelope spectrum obtained can avoid end effect.
The present invention will be further described with reference to the accompanying drawings and examples.
Description of the drawings
Attached drawing 1 is the flow chart of envelope Analysis Method in the embodiment of the present invention;
Attached drawing 2 is the schematic diagram for carrying out preliminary exposition in the embodiment of the present invention to signal using low pass and high-pass filter;
Attached drawing 3 is the schematic diagram for quickly calculating spectrum kurtosis in the embodiment of the present invention using tree-shaped filter construction;
Attached drawing 4 is the bearing vibration signal for having in the embodiment of the present invention inner ring failure;
Attached drawing 5 is to inner ring faulty bearing vibration signal in the embodiment of the present invention using traditional envelope Analysis Method Analysis result;
Attached drawing 6 is to inner ring faulty bearing vibration signal in the embodiment of the present invention using envelope Analysis Method of the present invention Analysis result;
Attached drawing 7 is the bearing vibration signal for having in the embodiment of the present invention outer ring failure;
Attached drawing 8 is to outer ring faulty bearing vibration signal in the embodiment of the present invention using traditional envelope Analysis Method Analysis result;
Attached drawing 9 is to outer ring faulty bearing vibration signal in the embodiment of the present invention using envelope Analysis Method of the present invention Analysis result.
Specific embodiment
Embodiment, as shown in Figure 1, Figure 2, Figure 3 shows, a kind of envelope Analysis Method based on empirical mode decomposition filtering, including Following steps:
Step 1:The vibration signal x of rotating machinery is measured with sample frequency fs using acceleration transducer(k), (k=1, 2, …,N), N is the length of sampled signal;
Step 2:Using empirical mode decomposition(Empirical Mode Decomposition, EMD)Algorithm is by signal x (k)The sum of n component and trend term are resolved into, i.e.,, wherein, ci(k)Generation I-th of component that table is obtained by EMD algorithms, rn(k)Represent the trend term obtained by EMD algorithms;
Step 3:To ci(k)It performs reordering operations and substitutes and operate, it is rearranged to operate obtained data ci shuffle(k)Table Show, data c is obtained after substituting operationi FTran(k)It represents;
Step 4:To ci(k)、ci shuffle(k)And ci FTran(k)Multi-fractal is performed respectively removes trend fluction analysis (Multifractal Detrended Fluctuation Analysis, MFDFA), obtain generalized Hurst index curve, ci (k)Generalized Hurst index curve Hi(q)It represents;
Step 5:If Hi(q)With Hi shuffle(q)Or Hi(q)With Hi FTran(q)Between relative error be less than 5% or Person Hi(q) 、Hi shuffle(q)And Hi FTran(q)Three does not change with q, then abandons corresponding ci(k)Component;
Step 6:To remaining ci(k)Component is summed, and by this and to be denoted as signal rearranged and substitute filtered result xf1 (k);
Step 7:To xf1(k)Spectrum kurtosis analysis is performed, the centre frequency f corresponding to signal kurtosis maximum is obtained0And band Wide B;
Step 8:According to centre frequency f0With bandwidth B to xf1(k)Bandpass filtering is carried out, obtains xf2(k);
Step 9:To signal xf2(k)The analysis of rational spline iteration smoothed envelope is performed, obtains signal envelope eov(k);
Step 10:To obtained signal envelope eov(k)It performs discrete Fourier transform and obtains envelope spectrum, according to envelope spectrum Characteristic frequency judges the fault type of machine.
Empirical mode decomposition in step 2(EMD)Algorithm comprises the following steps:
1)First screening process:Data x is found out respectively(k)Upper and lower Local Extremum, using cubic spline curve Upper and lower Local Extremum is fitted respectively, obtains signal x(k)Local maximum envelope and local minimum envelope, then will The value of the respective points of this two envelopes is averaged, and obtains an averaged curve m1
Original signal x is sought again(k)With this averaged curve m1Difference, i.e. h10=x(k)-m1, so far first screening process knot Beam;
2)Second screening process:h 10Again original signal is taken as, repeats the above steps 1), can obtainh 11= h 10-m 11, parameter herem 11It representsh 10Mean curve, this process j times is repeated, until 0.2<SD<Screening process stops when 0.3, Here, at this point,h 1j = h 1(j-1)-m 1j , at this moment can considerh 1j It is to grasp mould in one State function(Intrinsic Mode Function, IMF), defining the 1st IMF isc 1=h 1j
3)It is subtracted from original signalc 1, can obtainr 1=x(k)-c 1, then willr 1As new data, and repeat above-mentioned two steps behaviour Make, can so obtain the 2nd IMF;
4)Repeat step 3)Operation can obtain a series of IMF, ifr n A monotonous curve is had changed into, then screening process Stop, most original signal is decomposed into following form at last:
Data rearrangement operation comprises the following steps in step 3:
Upset component c at randomi(k)Put in order.
Data substitute operation and comprise the following steps in step 3:
1)To component ci(k)Discrete Fourier transform is performed, obtains component ci(k)Phase;
2)It is located at the pseudo- independent same distribution number in (- π, π) section with one group to replace component ci(k)Original phase;
3)Inverse discrete Fourier transform is performed to the frequency domain data after phase substitutes and obtains data ci IFFT(k), ask for Data ci IFFT(k)Real part.
MFDFA methods comprise the following steps in step 4:
1)Constructionx(k)(k=1,2,…,N) profileY(i):
x(k) represent c in step 4 described in claim 1i(k)Or ci shuffle(k)Or ci FTran(k);
2)By signal profileY(i) be divided into it is nonoverlappingN s Segment length issData, from the negative directions of data with identical Length segmentation obtains 2N s Segment data;
3)Using polynomial trend of the least square fitting per segment data, the variance per segment data is then calculated:
y v (i) for the of fittingvThe trend of segment data, if the polynomial trend of fitting ismRank then remembers that this goes trend process For(MF-)DFAm
4)Calculate theqThe average value of rank wave function:
5)Ifx(k) there are self-similarity characteristics, thenqThe average value of rank wave functionF q (s) and time scalesBetween There are power law relations:
F q (s)~s H(q)
WhenqWhen=0, step 4)In formula diverging, at this momentH(0) by logarithmic mean process defined in following formula come really It is fixed:
6)To step 5)In formula both sides take the logarithm can obtain ln [F q (s)]=H(q)ln(s)+c (cFor constant), thus The slope of straight line can be obtainedH(q)。
Spectrum kurtosis method in step 7 comprises the following steps:
1)Constructing a cutoff frequency isf c =0.125+εLow-pass filterh(n);ε>0;
2)It is based onh(n) passband is constructed as [0;0.25] quasi- low-pass filterh 0(n) and passband be [0.25;0.5] Quasi- high-pass filterh 1 (n),
3)SignalThroughh 0(n)、h 1 (n) filter and resolve into low frequency part after down-sampledAnd high frequency Part, the down-sampled factor is 2, then the shaping filter tree after successive ignition filters, kth layer have 2 k A frequency band, WhereinIt represents the in wave filter treekOn layeriThe output signal of a wave filter,i=0,…,2k- 1,0≤k≤K- 1;
4)In decomposition treekOn layeriThe centre frequency of a wave filterf ki And bandwidthB k Respectively
f ki =(i+2-1)2-k-1
B k =2-k-1
5)Calculate each filter results ( i=0,…,2k- 1) kurtosis
6)All spectrum kurtosis are summarized, obtain the total spectrum kurtosis of signal.
Rational spline iteration smoothed envelope analysis method in step 9 comprises the following steps:
1)Calculate signalz(k) Jue Dui Zhi ∣z(k) the local extremum of ∣;In the 1st iteration,z(k) represent claim X in 1 step 9f2(k);
2)Envelope eov is obtained using rational spline curve fitting Local Extremum1(k);
3)It is rightz(k) be normalized to obtain
4)2nd iteration:z 1(k) new data is re-used as, repeat above-mentioned steps 1)~3), obtain
5)Ith iteration:z i-1(k) new data is re-used as, repeat above-mentioned steps 1)~ 3), obtain
If 6)nWhat secondary iteration obtainedz n (k) amplitude be less than or equal to 1, then iterative process stop, finally obtaining Signalz(k) envelope be
Experiment 1, tests the performance of algorithm of the present invention using the bearing vibration data with inner ring failure Card.
Bearing used in experiment be 6205-2RS JEM SKF, using electric discharge machining method on bearing inner race working depth The groove for being 0.3556mm for 0.2794mm, width simulates bearing inner race failure, this experiment load is about 0.7457kW, driving It is about 29.5Hz that motor, which turns frequency, and bearing inner race fault characteristic frequency is about 160Hz, sample frequency 4.8KHz, during signal sampling A length of 1s.
The inner ring fault-signal collected is as shown in Figure 4.
Signal shown in Fig. 4 is analyzed using traditional envelope Analysis Method first, obtained analysis result such as Fig. 5 It is shown.From fig. 5, it can be seen that the fault signature of bearing is blanked completely, therefore traditional envelope Analysis Method cannot be effectively Extract the fault signature of bearing;In addition, from fig. 5, it can be seen that the left end point of envelope spectrum has abnormal high level, this explanation is by tradition There are end effects for the envelope spectrum that method obtains.
Signal shown in Fig. 4 is analyzed using method proposed by the invention, obtained analysis result such as Fig. 6 institutes Show.From fig. 6, it can be seen that the spectral line corresponding to 160Hz and 320Hz, apparently higher than other spectral lines, the two frequencies correspond to respectively 1 frequency multiplication and 2 frequencys multiplication of bearing inner race fault characteristic frequency may determine that bearing has inner ring failure accordingly;It can from Fig. 6 Go out, the envelope spectrum obtained by the present invention does not have end effect.
Show that the present invention is capable of reliable recognition in the case where loading and failure dimensional depth being constant through many experiments Minimum inner ring failure dimension width is about 0.20mm, and conventional method is capable of the minimum inner ring failure dimension width of reliable recognition about For 0.53mm, precision improves 62.3%.
Experiment 2, tests the performance of algorithm of the present invention using the bearing vibration data with outer ring failure Card.
Bearing used in experiment be 6205-2RS JEM SKF, using electric discharge machining method on bearing outer ring working depth The groove for being 0.5334mm for 0.2794mm, width simulates bearing outer ring failure, this experiment load is about 2.237 kW, driving It is about 28.7Hz that motor, which turns frequency, and bearing outer ring fault characteristic frequency is about 103Hz, sample frequency 4.8KHz, during signal sampling A length of 1s.
The outer ring fault-signal collected is as shown in Figure 7.
Signal shown in Fig. 7 is analyzed using traditional envelope Analysis Method first, obtained analysis result such as Fig. 8 It is shown.From figure 8, it is seen that the fault signature of bearing is blanked completely, therefore traditional envelope Analysis Method cannot be effectively Extract the fault signature of bearing;In addition, from figure 8, it is seen that the left end point of envelope spectrum has abnormal high level, this explanation is by tradition There are end effects for the envelope spectrum that method obtains.
Signal shown in Fig. 7 is analyzed using method proposed by the invention, obtained analysis result such as Fig. 9 institutes Show.From fig. 9, it can be seen that the spectral line corresponding to 103Hz and 206Hz, apparently higher than other spectral lines, the two frequencies correspond to respectively 1 frequency multiplication and 2 frequencys multiplication of bearing outer ring fault characteristic frequency may determine that bearing has outer ring failure accordingly;It can from Fig. 9 Go out, the envelope spectrum obtained by the present invention does not have end effect.
Show that the present invention is capable of reliable recognition in the case where loading and failure dimensional depth being constant through many experiments Minimum outer ring failure dimension width is about 0.30mm, and conventional method is capable of the minimum outer ring failure dimension width of reliable recognition about For 0.68mm, precision improves 55.9%.
According to result of the test, think after analysis:
1) traditional envelope Analysis Method directly carries out original signal Envelope Analysis or to merely through simple process Original signal afterwards carries out Envelope Analysis, different from traditional envelope Analysis Method, and the present invention is first with EMD to original signal It is decomposed, then excludes noise and trend component therein using the rearrangement and replacement operation of data, only stick signal point Useful component in amount so as to avoid the influence of noise and trend component to Envelope Analysis result, improves accuracy and essence Exactness.
2) traditional envelope Analysis Method is based on Hilbert is converted, and the letter that Hilbert conversion requirements are analyzed Number must be the narrow band signal of simple component, otherwise the frequency modulating section of signal will pollute signal Envelope Analysis as a result, but It is the condition that signal to be analyzed does not meet simple component and narrowband strictly at present, so may result in the prior art because of precision not High and be susceptible to erroneous judgement problem, different from traditional envelope Analysis Method, the present invention is divided using rational spline iteration smoothed envelope Signal envelope and frequency modulating section are kept completely separate by analysis method, can avoid frequency modulating section to signal envelope analysis result Influence, so as to improve the precision of Envelope Analysis.
3) fault type of rotating machinery can be detected exactly.
4) envelope spectrum obtained by conventional method is there are end effect, and can be avoided by the envelope spectrum that the present invention obtains End effect.
5)Each step effect:
1) step:Gather vibration signal;
2) step:Original signal is resolved into the form of different component sums, some of which component corresponds to noise and trend term, Some components correspond to useful signal;
3) ~ 5) step:Is performed by reordering operations and is substituted for the signal that above-mentioned decomposition obtains and is operated, rejects noise therein point Amount and trend term only retain useful signal;
6) step:Remaining useful signal is summed, using this and it is rearranged as signal and substitute filtered result xf1 (k);
7) step:To filtered signal xf1(k) spectrum kurtosis analysis is performed, corresponding center at signal maximum kurtosis is obtained Frequency f0And bandwidth B;
8) step:According to centre frequency f0With bandwidth B to xf1(k) bandpass filtering is carried out, obtains signal xf2(k);
9) step:Calculate signal xf2(k) envelope eov (k);
10) step:Discrete Fourier transform is performed to eov (k) and obtains envelope spectrum, the failure of bearing is judged according to envelope spectrum Type.
One skilled in the art would recognize that above-mentioned specific embodiment is only exemplary, it is to make ability Field technique personnel can be better understood from present invention, should not be understood as limiting the scope of the invention, as long as Technical solution improvements introduced according to the present invention each falls within protection scope of the present invention.

Claims (7)

1. a kind of envelope Analysis Method based on empirical mode decomposition filtering, which is characterized in that comprise the following steps:
Step 1:The vibration signal x of rotating machinery is measured with sample frequency fs using acceleration transducer(k), k=1, 2, …, N, N are the length of sampled signal;
Step 2:Using empirical mode decomposition(Empirical Mode Decomposition, EMD)Algorithm is by vibration signal x (k)The sum of n component and trend term are resolved into, i.e.,, wherein, ci(k)Represent by I-th of component that EMD algorithms obtain, rn(k)Represent the trend term obtained by EMD algorithms;
Step 3:To ci(k)It performs reordering operations and substitutes and operate, it is rearranged to operate obtained data ci shuffle(k)It represents, Data c is obtained after substituting operationi FTran(k)It represents;
Step 4:To ci(k)、ci shuffle(k)And ci FTran(k)Multi-fractal is performed respectively removes trend fluction analysis (Multifractal Detrended Fluctuation Analysis, MFDFA), obtain generalized Hurst index curve, ci (k)Generalized Hurst index curve Hi(q)It represents;
Step 5:If Hi(q)With Hi shuffle(q)Or Hi(q)With Hi FTran(q)Between relative error be less than 5% or Hi (q) 、Hi shuffle(q)And Hi FTran(q)Three does not change with q, then abandons corresponding ci(k)Component;
Step 6:To remaining ci(k)Component is summed, and by this and to be denoted as signal rearranged and substitute filtered result xf1(k);
Step 7:To xf1(k)Spectrum kurtosis analysis is performed, the centre frequency f corresponding to signal kurtosis maximum is obtained0And bandwidth B;
Step 8:According to centre frequency f0With bandwidth B to xf1(k)Bandpass filtering is carried out, obtains xf2(k);
Step 9:To signal xf2(k)The analysis of rational spline iteration smoothed envelope is performed, obtains signal envelope eov(k);
Step 10:To obtained signal envelope eov(k)It performs discrete Fourier transform and obtains envelope spectrum, according to envelope spectrum signature Frequency judges the fault type of machine.
A kind of 2. envelope Analysis Method based on empirical mode decomposition filtering according to claim 1, which is characterized in that institute State empirical mode decomposition in step 2(EMD)Algorithm comprises the following steps:
1)First screening process:Vibration signal x is found out respectively(k)Upper and lower Local Extremum, using cubic spline curve Upper and lower Local Extremum is fitted respectively, obtains vibration signal x(k)Local maximum envelope and local minimum envelope, The value of the respective points of this two envelopes is averaged again, obtains an averaged curve m1
Vibration signal x is sought again(k)With this averaged curve m1Difference, i.e. h10=x(k)-m1, so far first screening process terminate;
2)Second screening process:h 10Again vibration signal is taken as, repeats the above steps 1), can obtainh 11= h 10-m 11, this In parameterm 11It representsh 10Mean curve, this process j times is repeated, until 0.2<SD<Screening process stops when 0.3, here, at this point,h 1j = h 1(j-1)-m 1j , at this moment thinkh 1j It is to grasp mode function in one (Intrinsic Mode Function, IMF), defining the 1st IMF isc 1=h 1j
3)It is subtracted from vibration signalc 1, can obtainr 1=x(k)-c 1, then willr 1As new data, and above-mentioned two steps operation is repeated, So obtain the 2nd IMF;
4)Repeat step 3)Operation can obtain a series of IMF, ifr n Having changed into a monotonous curve, then screening process stops, Most divided oscillation signal solution is following form at last:
A kind of 3. envelope Analysis Method based on empirical mode decomposition filtering according to claim 1, which is characterized in that institute Data rearrangement operation in step 3 is stated to comprise the following steps:
Upset component c at randomi(k)Put in order.
4. a kind of envelope Analysis Method based on empirical mode decomposition filtering according to claim 1, it is characterised in that:Institute It states data in step 3 and substitutes to operate and comprise the following steps:
1)To component ci(k)Discrete Fourier transform is performed, obtains component ci(k)Phase;
2)It is located at the pseudo- independent same distribution number in (- π, π) section with one group to replace component ci(k)Original phase;
3)Inverse discrete Fourier transform is performed to the frequency domain data after phase substitutes and obtains data ci IFFT(k), ask for data ci IFFT(k)Real part.
5. a kind of envelope Analysis Method based on empirical mode decomposition filtering according to claim 1, it is characterised in that:Institute MFDFA methods in step 4 are stated to comprise the following steps:
1)Construct xy(k) profileY(i), k=1,2 ..., N:
,
,
xy(k) c in step 4 described in claim 1 is representedi(k)Or ci shuffle(k)Or ci FTran(k);
2)By signal profileY(i) be divided into it is nonoverlappingN s Segment length issData, due to data lengthNIt generally can not divide exactlys, So the remaining one piece of data of meeting cannot utilize;
In order to make full use of the length of data, then from the negative direction of data 2 are obtained with identical length segmentation, such oneN s Section Data;
3)Using polynomial trend of the least square fitting per segment data, the variance per segment data is then calculated:
4P`F)18O2626ZX3J9SV283R
Y$[`H}@AV[I7X%IJ6A_JQWC
y v (i) for the of fittingvThe trend of segment data, if the polynomial trend of fitting ismRank then remembers that this goes the trend process to be (MF-)DFAm;In this example, m=1;
4)Calculate theqThe average value of rank wave function:
0R(8CJGG2TXCM$2NT2@((TH
5)If xy(k) there are self-similarity characteristics, thenqThe average value of rank wave functionF q (s) and time scalesBetween exist Power law relation:
F q (s)~s H(q)
WhenqWhen=0, step 4)In formula diverging, at this momentH(0) determined by logarithmic mean process defined in following formula:
S42M8HF%L8]B11YUNN21RY7
6)To step 5)In formula both sides take the logarithm can obtain ln [F q (s)]=H(q)ln(s)+c,cFor constant, straight line is derived from SlopeH(q)。
6. a kind of envelope Analysis Method based on empirical mode decomposition filtering according to claim 1, it is characterised in that:Institute The spectrum kurtosis method stated in step 7 comprises the following steps:
1)Constructing a cutoff frequency isf c =0.125+εLow-pass filterh(n);ε>0;
2)It is based onh(n) passband is constructed as [0;0.25] quasi- low-pass filterh 0(n) and passband be [0.25;0.5] standard High-pass filterh 1 (n),
3)SignalThroughh 0(n)、h 1 (n) filter and resolve into low frequency part after down-sampledAnd high frequency section, the down-sampled factor is 2, then the shaping filter tree after successive ignition filters, kth layer have 2 k A frequency band, whereinIt represents the in wave filter treekOn layeriThe output signal of a wave filter,i=0,…,2k- 1,0≤k≤K-1;
4)In decomposition treekOn layeriThe centre frequency of a wave filterf ki And bandwidthB k Respectively
f ki =(i+2-1)2-k-1
B k =2-k-1
5)Calculate each filter results i=0,…,2k- 1 kurtosis
6)All spectrum kurtosis are summarized, obtain the total spectrum kurtosis of signal.
A kind of 7. envelope Analysis Method based on empirical mode decomposition filtering according to claim 1, which is characterized in that institute The rational spline iteration smoothed envelope analysis method stated in step 9 comprises the following steps:
1)Calculate signalz(k) Jue Dui Zhi ∣z(k) the local extremum of ∣;In the 1st iteration,z(k) represent claim 1 institute State x in step 9f2(k);
2)Envelope eov is obtained using rational spline curve fitting Local Extremum1(k);
3)It is rightz(k) be normalized to obtain
4)2nd iteration:z 1(k) new data is re-used as, repeat above-mentioned steps 1)~3), obtain
5)Ith iteration:z i-1(k) new data is re-used as, repeat above-mentioned steps 1)~ 3), obtain
If 6)nWhat secondary iteration obtainedz n (k) amplitude be less than or equal to 1, then iterative process stop, finally obtaining signalz (k) envelope be
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