CN106197983A - Rotating Shafts aging tester - Google Patents
Rotating Shafts aging tester Download PDFInfo
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- CN106197983A CN106197983A CN201610687854.0A CN201610687854A CN106197983A CN 106197983 A CN106197983 A CN 106197983A CN 201610687854 A CN201610687854 A CN 201610687854A CN 106197983 A CN106197983 A CN 106197983A
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- rotating shafts
- tester
- test
- data
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- General Physics & Mathematics (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
Present invention is disclosed a kind of Rotating Shafts aging tester, including equipment rack, also include being removable installed on described equipment rack, for the part cradle of fixed rotating shaft part, it is correspondingly arranged in below described part cradle, for completing the test suite of Rotating Shafts burn-in test, and it being arranged in described equipment rack, for controlling the controller of tester overall operation, described test suite and described controller are electrically connected with and are driven by control.The present invention has effectively completed the ageing management to small size Rotating Shafts, and the Real-time Feedback of every test number also achieves processing enterprise's monitoring completely for part quality, improves the yields of processing enterprise.Meanwhile, the present invention can complete, to various different sizes, the ageing management of difform Rotating Shafts, have the most wide scope of application.Additionally, the present invention can obtain by existing device and equipment are assembled and processed, there is the strongest practicality.
Description
Technical field
The present invention relates to a kind of tester, particularly relate to a kind of countershaft part that is applicable to and carry out the aging survey of ageing management
Examination instrument, belongs to Product checking field.
Background technology
Along with the fast development of China's economy, a lot of industries and associated enterprise all achieve significant progress.Special
Not being to entrust its product category produced to become increasingly abundant for some manufacturing and processing enterprises, its product scope produced is also
Expanding day.The thing followed, is the requirement for product quality and respective standard improves the most day by day.
Specifically, the cogged Rotating Shafts of band used in a kind of toilet, owing to it uses environment and the spy of function
Different property, therefore in the process of manufacture of processing enterprise, the rotating shaft torsion for Central of the parts position has strict requirements
And standard.
But in current process of manufacture, processing enterprise the most only can be before Rotating Shafts assembles accordingly
Part is carried out a torsional test, and using this torque value tested as the final test result of product.But due to rotating shaft
Part in use its torsion gradually changes, and therefore the burn-in test for this kind of Rotating Shafts is the most necessary
, existing process of manufacture has the most exactly lacked this part.
In production field, also have a related application for the durable burn-in test of rotating shaft, but this kind of durable burn-in test for
The volume of detected rotating shaft is to have certain requirements, and specifically, the volume of detected rotating shaft is sufficiently large, so that test equipment
Can preferably complete fixing and torsional test.But owing to above-mentioned band cogged Rotating Shafts volume is the least, utilize existing setting
Complete the detection of the torsion to its center rotating shaft for hardly possible, therefore in the existing course of processing, also lack this
Class Rotating Shafts carries out the hardware condition of ageing management.
In sum, how to provide that a kind of using effect is good, can effectively complete the old of Rotating Shafts ageing management
Change tester, just become those skilled in the art's problem demanding prompt solution.
Summary of the invention
In view of prior art exists drawbacks described above, the purpose of the present invention is to propose to one and be applicable to countershaft part and carry out always
Change the aging tester of detection.
The purpose of the present invention, will be achieved by the following technical programs:
A kind of Rotating Shafts aging tester, carries out ageing management for countershaft part, and described Rotating Shafts includes being connected
Gear part and shaft, described shaft grafting is arranged at the center of described gear part, including equipment rack, also includes
Be removable installed on described equipment rack, for fixing the part cradle of described Rotating Shafts, be correspondingly arranged in described
Below part cradle, it is used for the test suite of described Rotating Shafts burn-in test, and is arranged at described equipment rack
In, for controlling the controller of tester overall operation, described test suite is electrically connected with described controller and is driven by
Control.
Preferably, also include being fixedly installed on described equipment rack, for the real-time display screen showing test result, institute
State display screen to be electrically connected with and be driven by control with described controller.
Preferably, described part cradle is removable installed on described equipment rack by connector, described connection
Part includes but not limited to bolt, rivet or the groove that is slidably connected.
Preferably, the center of described part cradle is provided through one for holding and fix part to be tested
Support groove, the medial wall, upper end of described support groove offers fixing tooth, and the upper end of described support groove is by described fixing tooth and institute
The gear part stating Rotating Shafts is coincide and completes the circumferentially fixed of described gear part, and the lower end inside wall of described support groove is provided with
Retainer ring, described support groove completes the support to described Rotating Shafts and axial restraint by described retainer ring.
Preferably, described test suite includes being fixedly installed on described equipment rack, for the electric rotating machine driven, use
In clamping and drive the clamping head of described Rotating Shafts shaft, for recording the number of turns record of described electric rotating machine rotating cycle
Device, and for testing the tester for torque of torque magnitude when described electric rotating machine rotates.
Preferably, described number of turns recorder and the most sheathed rotation being fixedly installed on described electric rotating machine of described tester for torque
In rotating shaft, described clamping head is fixedly installed on the end position of the rotary shaft of described electric rotating machine, the shape of described clamping head and
Specification all with the ends match of described Rotating Shafts shaft.
Preferably, described number of turns recorder and described tester for torque are all electrically connected with described controller and are driven by
Controlling, described controller is also electrically connected with the time regulator for recording test time.
Preferably, described controller is internally provided with the data reception module, pre-for storing for receiving test data
If it also with the test data processing module that compares of data and is used for test data are carried out Real-time Feedback by data
Data feedback module, described data reception module, data processing module and described data feedback module be connected with each other, the described number of turns
Recorder, tester for torque and described time regulator are all electrically connected with described data reception module and are driven by control,
Described display screen and described data feedback module are electrically connected with and are driven by control.
Preferably, also include being fixedly installed on described equipment rack, for showing test result and sending sound and light alarm
The warning lamp of information and buzzer, described warning lamp and buzzer are all electrically connected with described data feedback module and are driven by
Control.
Preferably, described controller is the universal single-chip microcomputer of 80C51 formula.
The prominent effect of the present invention is: the present invention has effectively completed the ageing management to small size Rotating Shafts, every
The Real-time Feedback of test number also achieves processing enterprise's monitoring completely for part quality, improves the non-defective unit of processing enterprise
Rate, it is ensured that part has assembled the using effect of rear finished product, extended its service life.Meanwhile, the present invention can be by setting
The change put realizes, to various different sizes, the ageing management of difform Rotating Shafts, having the most wide being suitable for
Scope and good using effect.Additionally, the present invention can obtain by existing device and equipment are assembled and processed
, low cost of manufacture, there is the strongest practicality.
In sum, present configuration is simple, be easily obtained and using effect is excellent, has the highest use and promotion price
Value.
Hereinafter accompanying drawing the most in conjunction with the embodiments, is described in further detail the detailed description of the invention of the present invention, so that the present invention
Technical scheme is more readily understood, grasps.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Wherein: 1, equipment rack；2, part cradle；21, connector；22, support groove；23, fixing tooth；24, retainer ring；31、
Electric rotating machine；32, clamping head；33, number of turns recorder；34, tester for torque；4, display screen；51, warning lamp；52, buzzer.
Detailed description of the invention
Present invention is disclosed a kind of countershaft part that is applicable to and carry out the aging tester of ageing management.
As it is shown in figure 1, a kind of Rotating Shafts aging tester, carry out ageing management, described rotating shaft for countershaft part
Part includes gear part and the shaft being connected, and described shaft grafting is arranged at the center of described gear part, including
Equipment rack 1, also includes being removable installed on described equipment rack 1, for fixing the part support of described Rotating Shafts
Seat 2, is correspondingly arranged in below described part cradle 2, for completing the test suite of described Rotating Shafts burn-in test, and
It is arranged in described equipment rack, for controlling the controller (not shown) of tester overall operation, described test suite
It is electrically connected with and is driven by control with described controller.
Also include being fixedly installed on described equipment rack 1, for showing the display screen 4 of test result in real time, described aobvious
Display screen 4 and described controller are electrically connected with and are driven by control.
Described part cradle 2 is removable installed on described equipment rack 1 by connector 21, described connector 21
Include but not limited to bolt, rivet or the groove that is slidably connected.
In the present embodiment, described connector 21 is preferably relatively conventional bolt.Furthermore, it is necessary to explanation, by institute
State part cradle 2 being set to detachable form is to make tester can adapt to various different size, difformity
Rotating Shafts, operator according to the concrete specification of Rotating Shafts described part cradle 2 can be selected accordingly and
Change.
The center of described part cradle 2 is provided through one for holding and fix the support groove of part to be tested
22, the medial wall, upper end of described support groove 22 offers fixing tooth 23, and the upper end of described support groove 22 is by described fixing tooth 23
It coincide with the gear part of described Rotating Shafts and complete the circumferentially fixed of described gear part, the lower end inside wall of described support groove 22
Being provided with retainer ring 24, described support groove 22 completes the support to described Rotating Shafts by described retainer ring 24 and axially consolidates
Fixed.
Described test suite includes being fixedly installed on described equipment rack 1, for the electric rotating machine 31 driven, be used for pressing from both sides
Hold and drive the clamping head 32 of described Rotating Shafts shaft, for recording the number of turns record of described electric rotating machine 31 rotating cycle
Device 33, and for testing the tester for torque 34 of torque magnitude when described electric rotating machine 31 rotates.
Described number of turns recorder 33 and the most sheathed rotation being fixedly installed on described electric rotating machine 31 of described tester for torque 34
In rotating shaft, described clamping head 32 is fixedly installed on the end position of the rotary shaft of described electric rotating machine 31, described clamping head 32
Shape and specification all with the ends match of described Rotating Shafts shaft.
Described number of turns recorder 33 and described tester for torque 34 are all electrically connected with described controller and are driven by control
System, described controller is also electrically connected with the time regulator (not shown) for recording test time.
Described controller is internally provided with the data reception module for receiving test data, for storing preset data also
The data processing module that it is compared with test data and the data feedback being used for carrying out test data Real-time Feedback
Module, described data reception module, data processing module and described data feedback module be connected with each other, described number of turns recorder
33, tester for torque 34 and described time regulator are all electrically connected with described data reception module and are driven by control, institute
State display screen 4 to be electrically connected with and be driven by control with described data feedback module.
Also include being fixedly installed on described equipment rack 1, for showing test result and sending acousto-optic warning message
Warning lamp 51 and buzzer 52, described warning lamp 51 and buzzer 52 are all electrically connected with described data feedback module and are driven by it
Dynamic control.
Described controller is the universal single-chip microcomputer of 80C51 formula.The single-chip microcomputer herein selecting this model is because this monolithic
Machine is one of single-chip microcomputer that range of application is the widest, and application foundation is good, it is possible to meet the needs of large-scale production application.This
Outward, it should be explicitly made clear at this point, all can complete to control each parts and complete the equipment of corresponding operating and belong to the model of described controller
In enclosing, technical scheme is only preferred embodiment provided herein.
The work process of the present invention described briefly below: first Rotating Shafts to be tested is positioned over described part and holds by operator
On bracket 2, the upper end of support groove 22 described in described part cradle 2 and the gear part of described Rotating Shafts are coincide and complete institute
Stating the circumferentially fixed of gear part, in described part cradle 2, the retainer ring 24 of support groove 22 lower end completes described Rotating Shafts
Support and axial restraint.Subsequently, the clamping head 32 in described test suite completes the clamping to described Rotating Shafts shaft
Fixing, after having fixed, described electric rotating machine 31 is started working, described number of turns recorder while described electric rotating machine works
33, tester for torque 34 and described time regulator carry out testing the record of data, and the test data that will recorded the most simultaneously
Feed back in described controller.The test data received not only can be sent on described display screen 4 by described controller, it is achieved
The Real-time Feedback of test data, also can compare the normal data of the test data received with its internal preset simultaneously,
If finding during comparison, test result does not meets standard, and the most described controller drives each electric component to quit work, and controls immediately
Described warning lamp 51 and buzzer 52 send audible and visible alarm, remind this test part of operator not meet standard.
The present invention has effectively completed the ageing management to small size Rotating Shafts, and the Real-time Feedback of every test number is also
Achieve processing enterprise's monitoring completely for part quality, improve the yields of processing enterprise, it is ensured that part has assembled
The using effect of finished product after one-tenth, extend its service life.Meanwhile, the present invention can be realized various by the change arranged
Different size, the ageing management of difform Rotating Shafts, have the most wide scope of application and good using effect.
Additionally, the present invention can obtain, low cost of manufacture by existing device and equipment are assembled and processed, have the strongest
Practicality.
In sum, present configuration is simple, be easily obtained and using effect is excellent, has the highest use and promotion price
Value.
The present invention still has numerous embodiments, all employing equivalents or equivalent transformation and all technical sides of being formed
Case, within all falling within protection scope of the present invention.
Claims (10)
1. a Rotating Shafts aging tester, carries out ageing management for countershaft part, and described Rotating Shafts includes being connected
The gear part connect and shaft, described shaft grafting is arranged at the center of described gear part, it is characterised in that: include setting
Standby host frame (1), also includes that the part being removable installed on described equipment rack (1), be used for fixing described Rotating Shafts holds
Bracket (2), is correspondingly arranged in below described part cradle (2), has been used for the test group of described Rotating Shafts burn-in test
Part, and be arranged in described equipment rack, for controlling the controller of tester overall operation, described test suite is with described
Controller is electrically connected with and is driven by control.
Rotating Shafts aging tester the most according to claim 1, it is characterised in that: set described in also including being fixedly installed on
Standby host frame (1) is upper, be used for showing in real time that the display screen (4) of test result, described display screen (4) and described controller are electrically connected with
And be driven by controlling.
Rotating Shafts aging tester the most according to claim 1, it is characterised in that: described part cradle (2) by
Connector (21) is removable installed on described equipment rack (1), and described connector (21) includes but not limited to bolt, rivet
Or the groove that is slidably connected.
Rotating Shafts aging tester the most according to claim 1, it is characterised in that: in described part cradle (2)
Heart position is provided through one for holding and fix the support groove (22) of part to be tested, in the upper end of described support groove (22)
Sidewall offers fixing tooth (23), and the upper end of described support groove (22) is by the tooth of described fixing tooth (23) Yu described Rotating Shafts
Wheel portion coincide and completes the circumferentially fixed of described gear part, and the lower end inside wall of described support groove (22) is provided with retainer ring
(24), described support groove (22) completes the support to described Rotating Shafts and axial restraint by described retainer ring (24).
Rotating Shafts aging tester the most according to claim 2, it is characterised in that: described test suite includes fixing setting
It is placed in the electric rotating machine (31) that described equipment rack (1) is upper, be used for driving, is used for clamping and drive described Rotating Shafts shaft
Clamping head (32), be used for recording the number of turns recorder (33) of described electric rotating machine (31) rotating cycle, and be used for testing institute
State the tester for torque (34) of torque magnitude when electric rotating machine (31) rotates.
Rotating Shafts aging tester the most according to claim 5, it is characterised in that: described number of turns recorder (33) and institute
Stating in the most sheathed rotary shaft being fixedly installed on described electric rotating machine (31) of tester for torque (34), described clamping head (32) is fixed
Be arranged at the end position of the rotary shaft of described electric rotating machine (31), the shape of described clamping head (32) and specification all with described turn
The ends match of axle part shaft.
Rotating Shafts aging tester the most according to claim 5, it is characterised in that: described number of turns recorder (33) and institute
Stating tester for torque (34) to be all electrically connected with described controller and be driven by control, described controller is also electrically connected with useful
Time regulator in recording test time.
Rotating Shafts aging tester the most according to claim 7, it is characterised in that: described controller is internally provided with use
In receive test data data reception module, for store preset data and by its with test at the data that compare of data
Managing module and for test data carry out the data feedback module of Real-time Feedback, described data reception module, data process
Module and described data feedback module are connected with each other, described number of turns recorder (33), tester for torque (34) and note of described time
Record device is all electrically connected with described data reception module and is driven by control, described display screen (4) and described data feedback mould
Block is electrically connected with and is driven by control.
Rotating Shafts aging tester the most according to claim 8, it is characterised in that: set described in also including being fixedly installed on
Standby host frame (1) is upper, for showing test result and sending warning lamp (51) and buzzer (52), the described police of acousto-optic warning message
Show that lamp (51) and buzzer (52) are all electrically connected with described data feedback module and are driven by control.
Rotating Shafts aging tester the most according to claim 1, it is characterised in that: described controller is that 80C51 formula is led to
Use type single-chip microcomputer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610687854.0A CN106197983B (en) | 2016-08-19 | 2016-08-19 | Rotating Shafts aging tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610687854.0A CN106197983B (en) | 2016-08-19 | 2016-08-19 | Rotating Shafts aging tester |
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|---|---|
| CN106197983A true CN106197983A (en) | 2016-12-07 |
| CN106197983B CN106197983B (en) | 2019-05-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610687854.0A Active CN106197983B (en) | 2016-08-19 | 2016-08-19 | Rotating Shafts aging tester |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107631870A (en) * | 2017-10-23 | 2018-01-26 | 惠州市齐力建筑工程有限公司 | A kind of rotary shaft ageing tester for cement mixer |
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| CN101650238A (en) * | 2009-09-14 | 2010-02-17 | 昆山中瑞达电子有限公司 | Direct measurement type electronic device revolving shaft testing machine |
| CN101995309A (en) * | 2009-08-17 | 2011-03-30 | 康准电子科技（昆山）有限公司 | Torsion detector |
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| CN202110064U (en) * | 2011-06-07 | 2012-01-11 | 武汉理工大学 | Small-range torque test device |
| CN103852201A (en) * | 2014-01-24 | 2014-06-11 | 昆山洺九机电有限公司 | Torsion tester with vibration eliminating function |
| CN104502007A (en) * | 2015-01-07 | 2015-04-08 | 常州聚诚科技有限公司 | Automatic torsion detection machine |
| CN205940958U (en) * | 2016-08-19 | 2017-02-08 | 高精科技(苏州)有限公司 | Change axle part aging testing appearance |
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2016
- 2016-08-19 CN CN201610687854.0A patent/CN106197983B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0673476B1 (en) * | 1992-12-09 | 2000-11-02 | United Technologies Corporation | Bearing monitoring with band pass filter or temperature and time delay |
| JP2004205401A (en) * | 2002-12-26 | 2004-07-22 | Mitsubishi Materials Corp | Torque measuring device |
| CN2760533Y (en) * | 2004-12-15 | 2006-02-22 | 比亚迪股份有限公司 | Rotary axis tester |
| CN201247148Y (en) * | 2008-09-01 | 2009-05-27 | 洛阳工铭机电设备有限公司 | Revolution speed and torque moment transmission mechanism of automobile hub bearing tester |
| CN101995309A (en) * | 2009-08-17 | 2011-03-30 | 康准电子科技（昆山）有限公司 | Torsion detector |
| CN101650238A (en) * | 2009-09-14 | 2010-02-17 | 昆山中瑞达电子有限公司 | Direct measurement type electronic device revolving shaft testing machine |
| CN202018352U (en) * | 2011-04-15 | 2011-10-26 | 深圳市华测检测技术股份有限公司 | Torsion testing device |
| CN202110064U (en) * | 2011-06-07 | 2012-01-11 | 武汉理工大学 | Small-range torque test device |
| CN103852201A (en) * | 2014-01-24 | 2014-06-11 | 昆山洺九机电有限公司 | Torsion tester with vibration eliminating function |
| CN104502007A (en) * | 2015-01-07 | 2015-04-08 | 常州聚诚科技有限公司 | Automatic torsion detection machine |
| CN205940958U (en) * | 2016-08-19 | 2017-02-08 | 高精科技(苏州)有限公司 | Change axle part aging testing appearance |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107631870A (en) * | 2017-10-23 | 2018-01-26 | 惠州市齐力建筑工程有限公司 | A kind of rotary shaft ageing tester for cement mixer |
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| Publication number | Publication date |
|---|---|
| CN106197983B (en) | 2019-05-14 |
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