CN106197815A - A kind of auto-tensiometer - Google Patents
A kind of auto-tensiometer Download PDFInfo
- Publication number
- CN106197815A CN106197815A CN201610564456.XA CN201610564456A CN106197815A CN 106197815 A CN106197815 A CN 106197815A CN 201610564456 A CN201610564456 A CN 201610564456A CN 106197815 A CN106197815 A CN 106197815A
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- CN
- China
- Prior art keywords
- balancing weight
- tensiometer
- auto
- self adaptation
- cylinder
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/04—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
- G01L5/10—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands using electrical means
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention provides a kind of auto-tensiometer, it includes displacement transducer, cylinder mechanism, self adaptation balancing weight and base, the top being arranged on described base that institute's displacement sensors is fixed by sensor mount;Described cylinder mechanism includes cylinder and connects the external activity end of cylinder, wherein fixing being arranged on described base of cylinder;Described self adaptation balancing weight is positioned at institute's displacement sensors sensing side-lower, the external activity end being arranged on described cylinder mechanism of its activity, it is possible to the external activity end relative to described cylinder mechanism freely up and down moves.The present invention have automatically measure the tonometer of function can timeless circulation work, save manpower and the time cost of processing greatly, additionally the tonometer of the present invention can adapt to computer by sensor, can directly read exact tension value by computer programming, facilitate operator quickly to know the capillary distribution situation of testee.
Description
Technical field
The invention belongs to SMT template and manufacture field, relate to a kind of tonometer having and automatically measuring tension function.
Technical background
Along with developing rapidly of China's electron trade, stencil print process is also applied at electronics manufacturing, and surface is pasted
Packing technique (SMT) printing is exactly typical case.Relative to tradition inserting element, SMT has that packing density is high, electronic product volume is little,
The outstanding advantages such as lightweight, reliability is high, vibration resistance is strong.Precision as the SMT template of instrumentality will directly affect
To the printing quality of SMT template, because paying much attention to each link of SMT template construct in the industry.One complete S MT template system
The process of making includes: having the packaging of the making → fixing SMT template → SMT template of patterns of openings SMT template, final SM template is such as
Shown in Fig. 1, in Fig. 1,11 is screen frame, and 12 is silk screen, and 13 is the SMT template (i.e. steel disc) with patterns of openings, and 14 is center pattern
Region.Very important is also to have a step detection process in the middle of fixing SMT template link with SMT template packaging link, i.e.
Silk screen and steel disc are carried out capillary detection.Traditional survey surface tension process is that artificial tonometer is at steel disc surface hands
Move measurement work, then read, by human eye, the data that tonometer shows, then estimate tension force by certain standard
Distribution situation.This process cost of labor is big, and measurement scope is little and certainty of measurement exists deviation.
For solving problem above, the present invention designs a kind of tonometer having and automatically measuring function, and it can coordinate outside
Device or motion, form a tonometry meter automatically accurately measured, can be the most cost-effective, shortens processing
In the cycle, improve production efficiency.
Summary of the invention
The invention provides a kind of auto-tensiometer, the present invention has the tonometer of measurement function automatically can no time limit
Circulation work, save greatly manpower and the time cost of processing, the tonometer additionally, due to the present invention can pass through sensor
Adapt to computer, can directly read exact tension value by computer programming, facilitate operator quickly to know testee
Capillary distribution situation.
A kind of auto-tensiometer that the present invention provides, it includes displacement transducer, cylinder mechanism, self adaptation balancing weight and the end
Seat, it is characterised in that the top being arranged on described base that institute's displacement sensors is fixed by sensor mount;Described gas
Cylinder mechanism includes cylinder and the external activity end of link cylinder, wherein fixing being arranged on described base of cylinder;Described adaptive
Balancing weight is answered to be located at institute's displacement sensors sensing side-lower, the external activity being arranged on described cylinder mechanism of its activity
End, it is possible to the external activity end relative to described cylinder mechanism freely up and down moves.
The most described sensor is laser displacement sensor;
Described self adaptation balancing weight is cuboid;Described self adaptation balancing weight vertical direction upper and lower surface has corresponding the leading in position
Hole, for the displacement transducer monitoring to testee, data acquisition capillary to testee provides passage;Described from
Before and after adapting to balancing weight, two sides has the strip slide opening that position is corresponding.
The described slide opening being arranged on self adaptation balancing weight front-back is at least twice.
Described self adaptation balancing weight bottom is provided with structure of contact terminal.
The external activity end of described cylinder mechanism includes the supporting slider mechanism being arranged on cylinder piston fixed.
Described supporting slider mechanism includes slide bar and bracing frame.
Described slide bar is to be connected to self adaptation balancing weight with cylinder mechanism in the way of strip slide opening on balancing weight
Together, during normal condition, slide bar is positioned at slide opening top, and self adaptation balancing weight is played support restriction effect by slide bar.When measuring tension force
Time, the piston of cylinder is in extended configuration, drives bracing frame to move down, and the position of self adaptation balancing weight is limited by the corresponding slide bar that releases
System, so that the self adaptation balancing weight touching testee surface is in state of conducting oneself with dignity completely.
Outside the most described auto-tensiometer, protective cover is installed.Protective cover is its one side with base, is not provided with
Bottom surface, this protective cover can ensure that while shielding tonometer internal structure, does not affect self adaptation balancing weight with tested
The contact of object.
The present invention surveys tonometer automatically, can give play to unexpected useful effect while possessing above architectural feature
Really.The tonometer of the present invention itself is made up of with self adaptation balancing weight and cylinder mechanism laser displacement sensor, passes through balancing weight
Self gravitation, it is ensured that balancing weight only by gravity state fall on steel disc, make steel disc produce a sag of chain, by survey
Amount sag of chain, quantitative power and the relation of displacement variable, thus calculate tension force.The additionally configurable outside travel mechanism of this tonometer
Measuring targets carries out omnibearing mobile detection, by sensor, balancing weight change in displacement is carried out record, connects computer
The change in displacement data detected by displacement transducer are converted into required tension values, it is achieved detection speed is fast, and accuracy rate is high
Beneficial effect.
Aspect and advantage that the present invention adds will part be given in the following description, and part will become from the following description
Obtain substantially, or recognized by the practice of the present invention.
Accompanying drawing explanation
Above-mentioned and/or the additional aspect of the present invention and advantage will become from the following description of the accompanying drawings of embodiments
Substantially with easy to understand, wherein:
Fig. 1 is SMT template overall schematic;
Fig. 2 is tonometer overall perspective view of the present invention;
Fig. 3 is the floor map of tonometer of the present invention;
Fig. 4 is the cylinder mechanism floor map of tonometer of the present invention;
Fig. 5 is that tonometer measures hypertension schematic diagram;
Fig. 3 A is tonometer front view, and Fig. 3 B is tonometer right view;Fig. 5 A is that self adaptation balancing weight has just contacted steel disc surface
State diagram, Fig. 5 B is that self adaptation balancing weight is in the measurement capillary state diagram of steel disc of free shape, and C is the displacement of abstraction process
Sensor, G is the self adaptation balancing weight of abstraction process, and D is the steel disc of abstraction process;Wherein, 1 is displacement transducer, and 2 is adaptive
Answering balancing weight, 21 is slide opening, and 22 is contact, and 23 is slide bar, and 3 is cylinder, and 31 is cylinder piston, and 32 is into and out of air valve, and 4 is the end
Seat, 5 is installing rack, and 7 is bracing frame, and 8 is sensor external union joint.
Detailed description of the invention
Embodiments of the invention are described below in detail, and the example of described embodiment is shown in the drawings, the most from start to finish
Same or similar label represents same or similar element or has the element of same or like function.Below with reference to attached
The embodiment that figure describes is exemplary, is only used for explaining the present invention, and is not construed as limiting the claims.
In describing the invention, it is to be understood that term " on ", D score, " end ", " top ", "front", "rear",
Orientation or the position relationship of the instruction such as " interior ", " outward ", " horizontal ", " erecting " are based on orientation shown in the drawings or position relationship, are only
Specific side must be had for the ease of describing the present invention and simplification description rather than instruction or the device of hint indication or element
Position, with specific azimuth configuration and operation, be therefore not considered as limiting the invention.
The embodiment of the present invention provides a kind of novel auto-tensiometer, is the whole of tonometer of the present invention as shown in Figure 2
Body axonometric chart, the plan view of Fig. 3 correspondence tonometer, can be seen that the tonometer of the present invention itself is passed by laser displacement with reference to Fig. 3
Sensor 1 and self adaptation balancing weight 2 and cylinder mechanism three parts composition, wherein displacement transducer 1 is arranged on the end by installing rack 5
On seat 4, cylinder 3 is to be directly installed on base 4, and the present embodiment preferably carries out the fixing work of Each part with screw,
Obviously for the reasonable setting of structure, cylinder 3 is positioned at the lower section of installing rack 5.The external activity end of cylinder mechanism of the present invention includes
The fixing supporting slider mechanism being arranged on cylinder piston 31, supporting slider mechanism includes bracing frame 7 and slide bar 23, in this reality
Executing in example rotation set on bracing frame 7 and have two smooth slide bars 23, bracing frame 7 is permanently joined together with cylinder piston end 31.
It addition, as embodiments of the invention, may select and supporting slider mechanism be fabricated to integrative-structure, it is possible to select multi-part herein
Combination forms supporting slider mechanism, and structure is not limited to both the above mode, but body function and can guarantee that slide bar 23 completely runs through
Internal in balancing weight 2, and with the slide opening 21 on self adaptation balancing weight 2 surface as track, slide bar 23 can carry out upper and lower movement.Normally
Under state, slide bar 23 is in the top of slide opening 21, self adaptation balancing weight 2 plays one and supports restriction effect, and steel to be measured
During sheet surface tension, cylinder 3 runs, and its piston end 31 stretches and drives bracing frame 7 to move, and slide bar 23 drives self adaptation to join accordingly
Pouring weight 2 the most and then moves down, and when self adaptation balancing weight 2 bottom contact 22 touches steel disc surface to be measured, slide bar 23 continues
Move down the holding power making self adaptation balancing weight 2 no longer be provided by slide bar 23.When self adaptation balancing weight 2 is only by the weight of self
During power, self adaptation balancing weight 2 falls can make steel disc to produce a sag of chain on steel disc, and this sag of chain is via self adaptation balancing weight
The displacement transducer 1 of surface is recorded, and is connected to computer by sensor external union joint 8, computer directly changes
Calculate the numerical value demonstrating tension force.
Showing with reference to Fig. 4 process, when self adaptation balancing weight G has just contacted tested steel disc D surface, sensor C can record
Its height h with steel disc surface distance, when balancing weight G is only by self gravitation, falls can make steel disc D to produce one on steel disc D
Sag of chain △ h, now records the height h1 of itself and steel disc surface distance, therefore has △ h=h-h1 during sensor C postscript, this meter
Calculation process directly can be calculated by the computer being connected with sensor, and technical staff can be programmed displacement to computer in advance
Variable quantity and the capillary relative program of steel disc, make tonometer from computer while test steel disc surface displacement variable quantity
Demonstrate corresponding tension variation value.So that whole measurement process can obtain the feedback of fast accurate.
But as embodiments of the invention, the tonometer periphery of the application has protective roof structure, and protective cover is with base
Being rectangular-shaped for its one side, but be not provided with bottom surface, this is designed to ensure that tonometer internal structure can be played guarantor by protective cover
While protecting effect, do not affect contacting of balancing weight and testee.
In order to preferably embody the purposes of the present invention, can be fixed on by auto-tensiometer involved in the present invention can be one
In the X-Y-Z axle travel mechanism moved freely in fixed three dimensions, X-Y-Z axle travel mechanism can by the present invention automatically
Power meter determines in certain level height, and belt tension meter moves in this level height, it is achieved measure process.In view of
X-Y-Z axle travel mechanism is relatively easy to understand for those skilled in the art, and the application will not do and too much describe restriction, the present invention
Main protect this device can play " measurement tension force " this function under routine operation flow process, and this device measurement tension force this
During can produce obvious beneficial effect.
Additionally as another embodiment of the present invention, the shape of self adaptation balancing weight can be cylinder or can realize equally
Any regular cube of balancing weight function.
According to defect present in the prior art described in this patent background technology.The invention provides above-mentioned automatic survey to open
The tonometer of power, this device can realize the capillary fully-automated synthesis of steel disc by reasonably design, save processing greatly
Manpower and time cost, and can with more efficient accurately complete detect the capillary task of steel disc.
Additionally, due to the architectural feature advantage of tonometer of the present invention, the surface that not only can measure SMT template steel disc is opened
Power, equally measures the web tension of other surfacings.
Although the detailed description of the invention of the present invention is described in detail by the illustrative examples with reference to the present invention, but
Be it must be understood that those skilled in the art can be designed that multiple other improvement and embodiment, these improve and embodiment will
Fall within spirit and scope.Specifically, aforementioned disclosure, accompanying drawing and claim scope it
In, rational modification and improvement can be made in terms of the layout of parts and/or sub-combination layout, without departing from this
The spirit of invention.Except the modification in terms of parts and/or layout and improvement, its scope is by claims and equivalent thereof
Limit.
Claims (9)
1. an auto-tensiometer, it includes displacement transducer, cylinder mechanism, self adaptation balancing weight and base, it is characterised in that
The top being arranged on described base that institute's displacement sensors is fixed by sensor mount;Described cylinder mechanism includes cylinder
With the external activity end of connection cylinder, wherein fixing being arranged on described base of cylinder;Described self adaptation balancing weight is positioned at institute
Displacement sensors sensing side-lower, the external activity end being arranged on described cylinder mechanism of its activity, it is possible to the most described gas
The external activity end of cylinder mechanism freely up and down moves.
Auto-tensiometer the most according to claim 1, it is characterised in that institute's displacement sensors is laser displacement sensing
Device.
Auto-tensiometer the most according to claim 1, it is characterised in that described self adaptation balancing weight is cuboid;Described
Self adaptation balancing weight vertical direction upper and lower surface has the through hole that position is corresponding;Before and after described self adaptation balancing weight, two sides has position
Put the strip slide opening of correspondence.
Auto-tensiometer the most according to claim 3, it is characterised in that described in be arranged on self adaptation balancing weight front-back
Slide opening is at least twice.
Auto-tensiometer the most according to claim 3, it is characterised in that described balancing weight bottom is provided with structure of contact terminal.
Auto-tensiometer the most according to claim 1, it is characterised in that the external activity end of described cylinder mechanism includes solid
The fixed supporting slider mechanism being arranged on cylinder piston.
Auto-tensiometer the most according to claim 6, it is characterised in that described supporting slider mechanism includes slide bar and support
Frame.
Auto-tensiometer the most according to claim 7, it is characterised in that described slide bar is through bar on self adaptation balancing weight
Shape slide opening.
Auto-tensiometer the most according to claim 1, it is characterised in that described auto-tensiometer also includes protective cover.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610564456.XA CN106197815A (en) | 2016-07-18 | 2016-07-18 | A kind of auto-tensiometer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610564456.XA CN106197815A (en) | 2016-07-18 | 2016-07-18 | A kind of auto-tensiometer |
Publications (1)
Publication Number | Publication Date |
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CN106197815A true CN106197815A (en) | 2016-12-07 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201610564456.XA Pending CN106197815A (en) | 2016-07-18 | 2016-07-18 | A kind of auto-tensiometer |
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CN (1) | CN106197815A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10107699B2 (en) | 2013-09-10 | 2018-10-23 | Southwire Company, Llc | Wireless enabled tension meter |
-
2016
- 2016-07-18 CN CN201610564456.XA patent/CN106197815A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10107699B2 (en) | 2013-09-10 | 2018-10-23 | Southwire Company, Llc | Wireless enabled tension meter |
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Application publication date: 20161207 |