CN106196163A - Burner electric control system for the heating of descaling bath immersion trough - Google Patents

Burner electric control system for the heating of descaling bath immersion trough Download PDF

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Publication number
CN106196163A
CN106196163A CN201610622807.8A CN201610622807A CN106196163A CN 106196163 A CN106196163 A CN 106196163A CN 201610622807 A CN201610622807 A CN 201610622807A CN 106196163 A CN106196163 A CN 106196163A
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CN
China
Prior art keywords
burner
plc
temperature
igniting
ignition
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Granted
Application number
CN201610622807.8A
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Chinese (zh)
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CN106196163B (en
Inventor
王枫
黄达强
贺孝宇
骆治安
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Guizhou Steel Rope Co Ltd
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Guizhou Steel Rope Co Ltd
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Priority to CN201610622807.8A priority Critical patent/CN106196163B/en
Publication of CN106196163A publication Critical patent/CN106196163A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G3/00Apparatus for cleaning or pickling metallic material

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Regulation And Control Of Combustion (AREA)

Abstract

A kind of burner electric control system for the heating of descaling bath immersion trough, mainly by programmable controller PLC system, gas heating system is carried out sequential control, converter provides different blast with combustion fan to burner, ignition controller, igniting high voltage package, electromagnetic valve, ball valve provide combustion gas and the igniting of different flow to burner, ion flame detector provides fire defector to burner, touch screen is used to be used as display terminal, display alarm information and alarm history record, the timely solid-line curve of temperature history in time.Touch screen is set technological temperature and maximum temperature, and the bath temperature data being passed to PLC with PLC resistance thermometry by communication modes are compared, thus control the conversion of burner automatic large and small fire and automatically stop two burner operation and automatically start two burners.The present invention is easy to operate, and igniting is reliable, and operate steadily safety.

Description

Burner electric control system for the heating of descaling bath immersion trough
Technical field
The present invention relates to a kind of burner electric control system for the heating of descaling bath immersion trough, belong to metallic article technology Field.
Background technology
At present immersion trough add heat combustor be burning after High Temperature High Pressure steam directly/be indirectly passed through in tank liquor, rely on heat Gas directly heats tank liquor, or high-temperature flue gas is by reheating the device of tank liquor after coil heat exchange, be all a burner and dish The a set of independent immersion trough heating burner apparatus of pipe composition.At steel wire acid pickling phosphating slot, hot water storgae immersion trough heating burner apparatus It is that 4-5 burner burns in an airtight combustor simultaneously, because of factors such as air-flow, air pressure, temperature, causes and interfere. Making to influence each other and ignition difficulties during burner ignition, combustion flame is unstable;The easy problem such as fire extinguishing during large and small fire conversion.
Summary of the invention
The invention aims to overcome the deficiencies in the prior art, it is provided that a kind of burning for the heating of descaling bath immersion trough Device electric control system, solves multiple burner an Indoor Combustion of burning, and igniting is reliable, working stability problem.
The technical scheme is that and utilize frequency converter timing function, make burner under igniting, little fire, big fire state Automatically derive different blast;Utilize gas pipeline size and the difference of ball valve aperture, by electromagnetic valve, make burner at point Automatically derive different gas flows under fire fiery, little, big fire state, thus solve burner because interfering.Cause igniting tired Difficulty, combustion flame is unstable;The easy problem such as fire extinguishing during large and small fire conversion.
The present invention is for the burner electric control system of descaling bath immersion trough heating, and it is mainly responsible for ball valve, combustion by combustion gas Ball valve, air are in charge of in gas supervisor's low tension switch, combustion gas supervisor's high-voltage switch gear, combustion gas supervisor's electromagnetic valve, air line ball valve, combustion gas Electromagnetic valve, corrugated flexible hose, combustion fan, converter, burner, ion are in charge of in pipeline pressure table, air line electromagnetic valve, combustion gas Flame detector, igniting high voltage package, touch screen, display lamp, button, ignition controller, power safety, on and off switch, able to programme Controller PLC system, miniature relay and binding post composition.
The present invention realizes automatically controlling with programmable controller PLC system for core, and multiple burners are an airtight combustion Burn indoor automatic ignition, flame size and automatically change burning, under little fire state, when tank liquor temperature reaches to set peak, Can be automatically stopped two burner combustion, when tank liquor temperature is less than setting value, reset automatically two burners.
Volume control of the present invention is
It is that core carries out system control by programmable controller PLC system.
Using touch screen to be used as operation and display terminal, PLC and touch screen tie-portion represent employing communication modes Connect
Converter rotating speed is regulated by PLC, so that combustion system is under different conditions, fired state, large and small fire state, Obtain different blast.
4. control ignition controller igniting by PLC and gas electromagnetic valve is opened or closed.
5. by PLC and each protection signal, flame sensing signal, gaseous-pressure signal etc. connect, so that whole control System energy safe and reliable operation.
6. it is connected with temperature of liquid signal by PLC and PLC is connected with the communication of touch screen, thus realize temperature-controllable.
The present invention includes implementing as follows step:
(1) igniting
Being that core carries out sequential control by programmable controller PLC system, press the start button of switch board, first blower fan is to remittance Streaming pickling liquid heat exchanger apparatus carries out purging at a high speed, after purging, blower fan reduction of speed to fire speed, then 1#Point fire control Device processed is struck sparks, and simultaneously 1#Gas ignition electromagnetic valve is opened, and then 1#Burner ignition, detects flame, lights a fire successfully;At flame After stablizing 8 seconds, 4#Burner starts igniting, equally to 2#、3#Burner ignition, in ignition process, if when igniting, Certain burner ignition failure, PLC system automatically cuts off gas electromagnetic valve and automatically carries out lighting a fire for the second time;When second time igniting is lost Losing, combustion system stops igniting and burning, carries out system protection, cuts off gas valve, and blower fan carries out purging at a high speed;
(2) temperature controls
Display is controlled touch screen and sets technological temperature, pass to PLC system by communication modes, with PLC resistance thermometry Bath temperature data compare, thus control the conversion of burner automatic large and small fire, when burner works under little fire state, and groove When liquid temp exceedes setting maximum temperature, automatically stop two burner operation, during less than minimum temperature, automatically start two burnings Device;
(3) display
Touch screen is used to be used as display terminal, can be intuitively the work of burner, air solenoid valve, gas electromagnetic valve etc. State is reappeared on the touchscreen, timely display alarm information and alarm history record, the timely solid-line curve of temperature history.
Present invention solves the technical problem that:
1, multiple burners interfere problem because of reasons such as air pressure in ignition process:By repetition test, determine combustion gas Main pipeline inlet pressure≤5KPa;Utilize frequency converter timing function point analysis blast size;Utilize gas pipeline ball valve point of adjustment Fire gas flow.By repetition test make combustion flame reach optimum efficiency (if i.e. burner ignition flame is little, Yi Beiqi Put out during its burner ignition;If burner ignition flame is big, put out during the burner easily other lighted).
2, multiple burners are in aflame stability and economy: when gas-operated thermal bath facility is in tank liquor keeping warm mode Time, burner is change in airtight combustion chambers burn temperature, if combustion flame frequently changes, air-fuel ratio is difficult to be transferred to Good, cause fuel gas buring insufficient, i.e. waste combustion gas makes again exhaust emissions the most up to standard.So we use in properly functioning, Only big fire and little fire two kinds of states of burning, only have a combustion gas to be in charge of during little fire burning and supply to burner;When big fire is burnt Time, there are two combustion gas to be in charge of supply.This mode is easily transferred to air-fuel ratio most preferably.And under little fire state, work as tank liquor temperature When reaching to set peak, two burner combustion can be automatically stopped.When tank liquor temperature is less than setting value, reset automatically Two burners.The most i.e. can guarantee that tank liquor temperature fluctuation is little, save again combustion gas.
Beneficial effects of the present invention:
Realize multiple burner automatic ignition, flame size in an airtight combustor and automatically change burning, and reliability service, Convergent current type pickling liquid heat exchanger apparatus is made to obtain actual application in wire rod acid pickling phosphating slot, hot water storgae.The present invention controls liquid Temperature precision is high, and chamber temperature is uniform, and the heat exchanger apparatus life-span is long, and the thermal efficiency reaches more than 85, has good economy Benefit and social benefit.The control system of the present invention is easy to operate, only need to be lighted a fire reliable by start button, operated steadily, The safe thermal efficiency is high, remarkable in economical benefits.
Accompanying drawing explanation
Fig. 1 is the combustion control system structural representation of the present invention;
Fig. 2 is the burner Automatic Control procedural block diagram of the present invention;
Fig. 3 is that the combustion system of the present invention installs scattergram;
Fig. 4 is the switch board structural representation of the present invention.
In figure: 1-combustion gas supervisor's ball valve, 2-combustion gas supervisor's low tension switch, 3-combustion gas supervisor's high-voltage switch gear, 4-combustion gas supervisor Ball valve, 7-air line Pressure gauge, 8-air line electromagnetic valve, 9-combustion gas are in charge of in electromagnetic valve, 5-air line ball valve, 6-combustion gas It is in charge of electromagnetic valve, 10-corrugated flexible hose, 11-combustion fan, 12-converter, 13-burner, 14-ion flame detector, 15- Igniting high voltage package, 21-touch screen, 22-display lamp, 23-button, 24-ignition controller, 25-power safety, 26-on and off switch, 27-programmable controller PLC and expansion module, 28-miniature relay, 29-binding post.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is made the most in detail for the burner electric control system of descaling bath immersion trough heating Describe in detail bright:
The present invention presses in accompanying drawing 1,2,3,4, and it is mainly by combustion gas supervisor's ball valve 1, combustion gas supervisor's low tension switch 2, combustion gas supervisor's height Compress switch 3, ball valve 6, air line Pressure gauge 7, air line are in charge of in combustion gas supervisor's electromagnetic valve 4, air line ball valve 5, combustion gas Electromagnetic valve 8, combustion gas are in charge of electromagnetic valve 9, corrugated flexible hose 10, combustion fan 11, converter 12, burner 13, ionic flame detection Device 14, igniting high voltage package 15, touch screen 21, display lamp 22, button 23, ignition controller 24, power safety 25, on and off switch 26, programmable controller PLC system 27, miniature relay 28 and binding post 29 form.
The present invention realizes automatically controlling with programmable controller PLC system 27 for core, and multiple burners 13 are close at one In closing combustor, automatic ignition, flame size change burning automatically, under little fire state, when tank liquor temperature reaches to set peak Time, two burner combustion can be automatically stopped, when tank liquor temperature is less than setting value, reset automatically two burners.
Volume control of the present invention is:
It is that core carries out system control by programmable controller PLC system.
Using touch screen to be used as operation and display terminal, PLC and touch screen tie-portion represent employing communication modes Connect
Converter rotating speed is regulated by PLC, so that combustion system is under different conditions, fired state, large and small fire state, Obtain different blast.
4. control ignition controller igniting by PLC and gas electromagnetic valve is opened or closed.
5. by PLC and each protection signal, flame sensing signal, gaseous-pressure signal etc. connect, so that whole control System energy safe and reliable operation.
6. it is connected with temperature of liquid signal by PLC and PLC is connected with the communication of touch screen, thus realize temperature-controllable.
The present invention includes implementing as follows step:
(1) igniting
Carried out sequential control by programmable controller PLC system 27 for core, press the start button 23 of switch board, first blower fan Carry out convergent current type pickling liquid heat exchanger apparatus purging at a high speed, after purging, blower fan reduction of speed to fire speed, then 1#Point Fire controller sparking, simultaneously 1#Gas ignition electromagnetic valve is opened, and then 1#Burner ignition, detects flame, lights a fire successfully;? After flame stabilization 8 seconds, 4#Burner starts igniting, equally to 2#、3#Burner ignition, in ignition process, if in igniting Time, certain burner ignition failure, PLC system automatically cuts off gas electromagnetic valve and automatically carries out lighting a fire for the second time;When second time point Fire failure, combustion system stops igniting and burning, carries out system protection, cuts off gas valve, and blower fan carries out purging at a high speed;
(2) temperature controls
Display is controlled touch screen 21 and sets technological temperature, pass to PLC system by communication modes, with PLC resistance thermometry Bath temperature data compare, thus control burner automatic large and small fire conversion, when burner little fire state under work time, When tank liquor temperature exceedes setting maximum temperature, automatically stop two burner operation, during less than minimum temperature, automatically start two combustions Burner;
(3) display
Touch screen 21 is used to be used as display terminal, can be intuitively the work of burner, air solenoid valve, gas electromagnetic valve etc. Make state to reappear on the touchscreen, timely display alarm information and alarm history record, the timely solid-line curve of temperature history.
Present invention solves the technical problem that:
1, multiple burners interfere problem because of reasons such as air pressure in ignition process:By repetition test, determine combustion gas Main pipeline inlet pressure≤5KPa;Utilize frequency converter timing function point analysis blast size;Utilize gas pipeline ball valve point of adjustment Fire gas flow.By repetition test make combustion flame reach optimum efficiency (if i.e. burner ignition flame is little, Yi Beiqi Put out during its burner ignition;If burner ignition flame is big, put out during the burner easily other lighted).
2, multiple burners are in aflame stability and economy: when gas-operated thermal bath facility is in tank liquor keeping warm mode Time, burner is change in airtight combustion chambers burn temperature, if combustion flame frequently changes, air-fuel ratio is difficult to be transferred to Good, cause fuel gas buring insufficient, i.e. waste combustion gas makes again exhaust emissions the most up to standard.So we use in properly functioning, Only big fire and little fire two kinds of states of burning, only have a combustion gas to be in charge of during little fire burning and supply to burner;When big fire is burnt Time, there are two combustion gas to be in charge of supply.This mode is easily transferred to air-fuel ratio most preferably.And under little fire state, work as tank liquor temperature When reaching to set peak, two burner combustion can be automatically stopped.When tank liquor temperature is less than setting value, reset automatically Two burners.The most i.e. can guarantee that tank liquor temperature fluctuation is little, save again combustion gas.
The control system of the present invention is easy to operate, only need to be lighted a fire reliable by start button, operated steadily, safety heat Efficiency is high, remarkable in economical benefits.

Claims (4)

1., for a burner electric control system for descaling bath immersion trough heating, it is characterized in that: it is mainly responsible for ball by combustion gas Valve (1), combustion gas supervisor's low tension switch (2), combustion gas supervisor's high-voltage switch gear (3), combustion gas supervisor's electromagnetic valve (4), air line ball valve (5), ball valve (6) is in charge of in combustion gas, electromagnetic valve (9), ripple are in charge of in air line Pressure gauge (7), air line electromagnetic valve (8), combustion gas Stricture of vagina flexible pipe (10), combustion fan (11), converter (12), burner (13), ion flame detector (14), igniting high voltage package (15), touch screen (21), display lamp (22), button (23), ignition controller (24), power safety (25), on and off switch (26), Programmable controller PLC system (27), miniature relay (28) and binding post (29) composition.
2. the burner electric control system for the heating of descaling bath immersion trough as claimed in claim 1, is characterized in that: with can Programmable controller PLC system (27) is that core realizes automatically controlling, and multiple burners (13) are automatic in an airtight combustor Igniting, flame size change burning automatically, under little fire state, when tank liquor temperature reaches to set peak, can be automatically stopped Two burner combustion, when tank liquor temperature is less than setting value, reset automatically two burners.
3. the burner electric control system for the heating of descaling bath immersion trough as claimed in claim 1, is characterized in that:
It is that core carries out system control by programmable controller PLC system (27);
Using touch screen (21) to be used as operation and display terminal, PLC and touch screen tie-portion represent employing communication modes even Connect;
Converter (12) rotating speed is regulated, so that combustion system is in different conditions, fired state, large and small fire state by PLC Under, obtain different blast;
4. control ignition controller igniting by PLC and gas electromagnetic valve is opened or closed;
5. by PLC and each protection signal, flame sensing signal, gaseous-pressure signal etc. connect, so that whole control system Can safe and reliable operation;
6. it is connected with temperature of liquid signal by PLC and PLC is connected with the communication of touch screen, thus realize temperature-controllable.
4. the control program of the burner electric control system for the heating of descaling bath immersion trough as claimed in claim 1, it is special Levy is to include implementing as follows step:
(1) igniting
It is that core carries out sequential control by programmable controller PLC system (27), presses the start button (23) of switch board, first Convergent current type pickling liquid heat exchanger apparatus is carried out purging at a high speed by blower fan, and after purging, blower fan reduction of speed is to fire speed, then 1#Ignition controller is struck sparks, and simultaneously 1#Gas ignition electromagnetic valve is opened, and then 1#Burner ignition, detects flame, puts pyrogene Merit;After flame stabilization 8 seconds, 4#Burner starts igniting, equally to 2#、3#Burner ignition, in ignition process, if When igniting, certain burner ignition failure, PLC system automatically cuts off gas electromagnetic valve and automatically carries out lighting a fire for the second time;When Regnition failure, combustion system stops igniting and burning, carries out system protection, cuts off gas valve, and blower fan carries out purging at a high speed;
(2) temperature controls
Display is controlled touch screen (21) and sets technological temperature, pass to PLC system by communication modes, with PLC thermal resistance mould The bath temperature data of block compare, thus control the conversion of burner automatic large and small fire, when burner works under little fire state, When tank liquor temperature exceedes setting maximum temperature, automatically stop two burner operation, during less than minimum temperature, automatically start two combustions Burner;
(3) display
Touch screen (21) is used to be used as display terminal, can be intuitively burner, air solenoid valve, gas electromagnetic valve etc. Duty is reappeared on the touchscreen, timely display alarm information and alarm history record, the timely solid-line curve of temperature history.
CN201610622807.8A 2016-08-02 2016-08-02 For the burner electric control system of descaling bath immersion trough heating Active CN106196163B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610622807.8A CN106196163B (en) 2016-08-02 2016-08-02 For the burner electric control system of descaling bath immersion trough heating

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610622807.8A CN106196163B (en) 2016-08-02 2016-08-02 For the burner electric control system of descaling bath immersion trough heating

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CN106196163A true CN106196163A (en) 2016-12-07
CN106196163B CN106196163B (en) 2018-06-12

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107904578A (en) * 2017-11-27 2018-04-13 台州青松热能设备科技有限公司 A kind of bonderizing plant
CN110243194A (en) * 2019-05-08 2019-09-17 安德森热能科技(苏州)有限责任公司 A kind of full-automatic method for cleaning and its cleaning control device of pure oxygen combustor

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0573222A1 (en) * 1992-05-30 1993-12-08 BLUE CIRCLE HEATING LIMITED (formerly MYSON GROUP PLC) Heating appliances
JPH10311545A (en) * 1997-05-12 1998-11-24 Matsushita Electric Ind Co Ltd Hot-water supplying and room heating machine
CN101655245A (en) * 2009-09-04 2010-02-24 江苏焱鑫科技股份有限公司 Multiparameter automatic control method of industrial furnace burner
CN102519041A (en) * 2011-12-23 2012-06-27 李延新 Numerical control gas burner
CN205156022U (en) * 2015-04-02 2016-04-13 桂林市淦隆信息科技有限公司 Intelligent burning control system of liquid fuel
CN105627358A (en) * 2014-11-06 2016-06-01 黔东南州龙达再生能源开发有限责任公司 Intelligent control system for kiln

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0573222A1 (en) * 1992-05-30 1993-12-08 BLUE CIRCLE HEATING LIMITED (formerly MYSON GROUP PLC) Heating appliances
JPH10311545A (en) * 1997-05-12 1998-11-24 Matsushita Electric Ind Co Ltd Hot-water supplying and room heating machine
CN101655245A (en) * 2009-09-04 2010-02-24 江苏焱鑫科技股份有限公司 Multiparameter automatic control method of industrial furnace burner
CN102519041A (en) * 2011-12-23 2012-06-27 李延新 Numerical control gas burner
CN105627358A (en) * 2014-11-06 2016-06-01 黔东南州龙达再生能源开发有限责任公司 Intelligent control system for kiln
CN205156022U (en) * 2015-04-02 2016-04-13 桂林市淦隆信息科技有限公司 Intelligent burning control system of liquid fuel

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107904578A (en) * 2017-11-27 2018-04-13 台州青松热能设备科技有限公司 A kind of bonderizing plant
CN110243194A (en) * 2019-05-08 2019-09-17 安德森热能科技(苏州)有限责任公司 A kind of full-automatic method for cleaning and its cleaning control device of pure oxygen combustor

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