CN106192753B - A kind of fiber drag-line and its manufacturing process - Google Patents
A kind of fiber drag-line and its manufacturing process Download PDFInfo
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- CN106192753B CN106192753B CN201510229577.4A CN201510229577A CN106192753B CN 106192753 B CN106192753 B CN 106192753B CN 201510229577 A CN201510229577 A CN 201510229577A CN 106192753 B CN106192753 B CN 106192753B
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- 239000000835 fiber Substances 0.000 title claims abstract description 269
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000011241 protective layer Substances 0.000 claims abstract description 13
- 239000011347 resin Substances 0.000 claims abstract description 6
- 229920005989 resin Polymers 0.000 claims abstract description 6
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 6
- 238000004804 winding Methods 0.000 claims abstract description 6
- 239000004634 thermosetting polymer Substances 0.000 claims abstract description 5
- 238000013007 heat curing Methods 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- 239000010410 layer Substances 0.000 claims description 27
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 239000002657 fibrous material Substances 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 6
- 239000010959 steel Substances 0.000 abstract description 6
- 230000007812 deficiency Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 16
- 230000007797 corrosion Effects 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 6
- 238000010923 batch production Methods 0.000 description 2
- 101100493713 Caenorhabditis elegans bath-45 gene Proteins 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 241000370738 Chlorion Species 0.000 description 1
- 229910001374 Invar Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000003486 chemical etching Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
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Abstract
The invention discloses a kind of fiber drag-line and its manufacturing process; including fiber main core, several fiber pair cores being closely stranded in the shape of a spiral on the outside of fiber main core and the drag-line protective layer being coated on the outside of fiber pair core; fiber main core is single-stranded fiber or is twisted the single-stranded fiber beam group formed by multi beam single-stranded fiber; fiber pair core is single-stranded fiber or is twisted the single-stranded fiber beam group formed by multi beam single-stranded fiber, and single-stranded fiber includes the fiber for being impregnated with thermosetting resin and the fibrous protective layer being coated on the outside of fiber.Raw fibre passes through dehumidifier, thermoset resin bath, heater, winding machine and single-stranded fiber is made successively, then passes through wire stranding machine, heat cure heating tube, belting machine successively and form fiber drag-line.The fiber drag-line can solve the deficiency in current steel cable structure and performance, and structure and performance are stablized, and working efficiency significantly improves, suitable for mass production and application.
Description
Technical field
The present invention is used for drag-line technical field, more particularly to a kind of fiber drag-line and its manufacturing process.
Background technology
Drag-line is now widely used for the occasions such as bridge, building, electric power overhead conducting wire, in bridge field, cable-stayed bridge tool
Have the advantages that span ability is big, light structure is beautiful, aerodynamic stability is good, in most recent two decades, cable-stayed bridge obtains
Rapid development.But the development of cable-stayed bridge at present is also faced with a severe challenge, the bridge especially built on bay or straits
Beam, environmental condition is more severe, and the corrosion resistance of traditional steel will be by serious challenge.Corrosion ring residing for bay or straits
Border is Marine atmosphere environment, contains a large amount of chloride particle in marine atmosphere, and chlorion therein has very strong aggressivity,
It is one of the main medium of aggravation corrosion.Steel understand accelerated corrosion under stress and corrosive medium collective effect and stress is higher
Corrosion is faster.In electric power overhead conducting wire field, traditional transmission overhead conductor based on steel core and invar core aluminum stranded wire, but this
Two kinds of aerial condutors have the defect of its own：Than great, current loss is big, it may occur that corrosion phenomenon between corona and metal, heat are swollen
Swollen coefficient is high, and arc sag is big etc..
Invention content
To solve the above problems, a kind of fiber drag-line of present invention offer and its manufacturing process, it can by the fiber drag-line
The deficiency in current steel cable structure and performance is solved, structure and performance are stablized, and working efficiency significantly improves, and is suitble to batch
Production and application.
The technical solution adopted by the present invention to solve the technical problems is：A kind of fiber drag-line, including it is fiber main core, several
The fiber pair core being closely stranded in the shape of a spiral on the outside of the fiber main core and the drawing being coated on the outside of the fiber pair core
Rope protective layer, the fiber main core are single-stranded fiber or are twisted the single-stranded fiber beam group formed, the fibre by multi beam single-stranded fiber
The secondary core of dimension is single-stranded fiber or is twisted the single-stranded fiber beam group formed by multi beam single-stranded fiber, and the single-stranded fiber includes being impregnated with
The fiber of thermosetting resin and the fibrous protective layer being coated on the outside of the fiber.
It is further used as the improvement of technical solution of the present invention, the fiber main core and fiber pair core are that section is rounded
Single-stranded fiber, when the fiber pair core is at least two layers twisted, the direction of lay phase of the single-stranded fiber of adjacent two layers fiber pair core
Instead.
It is further used as the improvement of technical solution of the present invention, the fiber main core is by two beams or multi beam section in fan-shaped list
Stock fiber simultaneously closes to be formed, and the section of the fiber main core is rounded, and the fiber pair core is the rounded single-stranded fiber in section, when
When the fiber pair core is at least two layers twisted, the direction of lay of the single-stranded fiber of adjacent two layers fiber pair core is opposite.
It is further used as the improvement of technical solution of the present invention, the fiber main core is by two beams or multi beam section in fan-shaped list
Stock fiber simultaneously closes to be formed, and the section of the fiber main core is rounded, and the fiber pair core includes the trapezoidal single-stranded fiber in section.
It is further used as the improvement of technical solution of the present invention, the fiber pair core further includes that be stranded in the section trapezoidal
Single-stranded fiber on the outside of the rounded single-stranded fiber in section, the direction of lay phase of the single-stranded fiber of adjacent two layers fiber pair core
Instead.
It is further used as the improvement of technical solution of the present invention, the fiber main core is the single-stranded fiber that section is in polygon,
The fiber pair core includes the trapezoidal single-stranded fiber in section.
It is further used as the improvement of technical solution of the present invention, the fiber pair core further includes that be stranded in the section trapezoidal
Single-stranded fiber on the outside of the rounded single-stranded fiber in section, the direction of lay phase of the single-stranded fiber of adjacent two layers fiber pair core
Instead.
It is further used as the improvement of technical solution of the present invention, the fiber main core and fiber pair core are fine by multi beam sub-thread
The twisted single-stranded fiber beam group formed of dimension, the single-stranded fiber include the first rounded core fibre of section and it is several be stranded in it is described
The fine outside of first core and section it is rounded first enclose fibre.
It is further used as the improvement of technical solution of the present invention, the fiber main core and fiber pair core are fine by multi beam sub-thread
The twisted single-stranded fiber beam group formed of dimension, the single-stranded fiber includes the round or polygonal second core fibre in section and several strands
It closes on the outside of the second core fibre and section is trapezoidal second encloses fibre.
The present invention also provides a kind of manufacturing process of above-mentioned fiber drag-line, include the following steps：On fibrous material creel
Fiber removes the moisture in fiber under the traction of the first draft gear by dehumidifier, impregnates thermosetting by thermoset resin bath
Property resin material, after heater primary solidification, using winding machine, winding machine is wrapped on fiber or is knitted to form fibre
The single-stranded fiber of maintenance sheath, formation is collected by fiber take-up reel；Under the traction of the second draft gear, multi beam single-stranded fiber warp
It is twisted to cross wire stranding machine, after being twisted under the traction of third draft gear, cures using heat cure heating tube, and existed by belting machine
Outer layer forms fiber drag-line and is collected by drag-line take-up reel with longitudinal wrap or around one layer of drag-line protective layer of packet form packet.
Beneficial effects of the present invention：This fiber drag-line has high intensity, low elongation, light specific gravity, resistant to chemical etching, resistance to height
Temperature（180 DEG C or more）The characteristics of, this fiber drag-line can be widely used in the occasions such as bridge, building, electric power overhead conducting wire, energy
The deficiency in current steel cable structure and performance is enough solved, structure and performance are stablized, and working efficiency significantly improves, matches simultaneously
Batch production can be realized by closing the manufacturing process of fiber drag-line provided by the invention, promote the extensive use of this fiber drag-line.
Description of the drawings
The invention will be further described below in conjunction with the accompanying drawings：
Fig. 1 is the rounded single-stranded fiber structural schematic diagram in section of the present invention；
Fig. 2 is section of the present invention in sector（1/4 is round）Single-stranded fiber structural schematic diagram；
Fig. 3 is section of the present invention in sector（1/2 is round）Single-stranded fiber structural schematic diagram；
Fig. 4 is the trapezoidal single-stranded fiber structural schematic diagram in section of the present invention；
Fig. 5 is that section of the present invention is in polygon single-stranded fiber structural schematic diagram；
Fig. 6 is fiber drag-line first embodiment structural schematic diagram of the present invention；
Fig. 7 is fiber drag-line second embodiment structural schematic diagram of the present invention；
Fig. 8 is fiber drag-line 3rd embodiment structural schematic diagram of the present invention；
Fig. 9 is fiber drag-line fourth embodiment structural schematic diagram of the present invention；
Figure 10 is the 5th example structure schematic diagram of fiber drag-line of the present invention；
Figure 11 is fiber drag-line sixth embodiment structural schematic diagram of the present invention；
Figure 12 is the 7th example structure schematic diagram of fiber drag-line of the present invention；
Figure 13 is the 8th example structure schematic diagram of fiber drag-line of the present invention；
Figure 14 is the 9th example structure schematic diagram of fiber drag-line of the present invention；
Figure 15 is single-stranded fiber manufacturing system structure schematic diagram of the present invention；
Figure 16 is fiber drag-line formation system schematic diagram of the present invention.
Specific implementation mode
The present invention provides a kind of fiber drag-line, including fiber main core, several it is closely stranded in the fibre in the shape of a spiral
The drag-line protective layer 1 tieed up the fiber pair core on the outside of main core and be coated on the outside of the fiber pair core, the fiber main core are single
Stock fiber 2 is twisted the single-stranded fiber beam group 3 formed by multi beam single-stranded fiber 2, and the fiber pair core is for single-stranded fiber 2 or by more
The twisted single-stranded fiber beam group 3 formed of beam single-stranded fiber 2, the single-stranded fiber 2 include being impregnated with the fiber 21 of thermosetting resin
With the fibrous protective layer 22 for being coated on 21 outside of the fiber.Referring to figs. 1 to Fig. 5, the section of single-stranded fiber 2 includes in the present invention
Round, fan-shaped, trapezoidal, polygon, according to the difference of single-stranded fiber 2 cross sectional shape and stranded mode, the invention discloses as follows
Fiber drag-line embodiment.
First embodiment：With reference to Fig. 6, the fiber main core and fiber pair core are the rounded single-stranded fiber 2 in section, when
When the fiber pair core is at least two layers twisted, the direction of lay of the single-stranded fiber 2 of adjacent two layers fiber pair core is opposite.
Second embodiment：With reference to Fig. 7, the fiber main core in fan-shaped single-stranded fiber 2 and is closed by two beams or multi beam section
It is formed, the section of the fiber main core is rounded, and the fiber pair core is the rounded single-stranded fiber 2 in section, when the fiber
When secondary core is at least two layers twisted, the direction of lay of the single-stranded fiber 2 of adjacent two layers fiber pair core is opposite.
3rd embodiment：With reference to Fig. 8, the fiber main core in fan-shaped single-stranded fiber 2 and is closed by two beams or multi beam section
It is formed, the section of the fiber main core is rounded, and the fiber pair core includes the trapezoidal single-stranded fiber 2 in section.
Fourth embodiment：With reference to Fig. 9, the fiber main core in fan-shaped single-stranded fiber 2 and is closed by two beams or multi beam section
It is formed, the section of the fiber main core is rounded, and the fiber pair core includes the trapezoidal single-stranded fiber 2 in section and is stranded in
The rounded single-stranded fiber in the section in 2 outside of the trapezoidal single-stranded fiber in the section, the sub-thread of adjacent two layers fiber pair core are fine
The direction of lay of dimension 2 is opposite.
5th embodiment：Referring to Fig.1 0, the fiber main core is the single-stranded fiber 2 that section is in polygon, the fiber pair
Core includes the trapezoidal single-stranded fiber 2 in section.
Sixth embodiment：Referring to Fig.1 1, the fiber main core is the single-stranded fiber 2 that section is in polygon, the fiber pair
Core includes the trapezoidal single-stranded fiber 2 in section and is stranded in the section in trapezoidal 2 outside of single-stranded fiber in the section in circle
The direction of lay of the single-stranded fiber 2 of shape, the single-stranded fiber 2 of adjacent two layers fiber pair core is opposite.
7th embodiment：Referring to Fig.1 2, the fiber main core and fiber pair core are to be formed by multi beam single-stranded fiber 2 is twisted
Single-stranded fiber beam group 3, the single-stranded fiber 2 includes rounded the first core fibre 23 in section and several is stranded in first core
Fibre 23 outside and section it is rounded first enclose fibre 24.
8th embodiment, the 9th embodiment：3 and Figure 14 referring to Fig.1, the fiber main core and fiber pair core are by multi beam
The twisted single-stranded fiber beam group 3 formed of single-stranded fiber 2, the single-stranded fiber 2 include round or polygonal second core in section
Fibre 25 and it is several be stranded in second core fibre, 25 outside and section it is trapezoidal second enclose fibre 26.
5 and Figure 16 referring to Fig.1, the present invention also provides a kind of manufacturing process of above-mentioned fiber drag-line, include the following steps：It is fine
The fiber 42 on material creel 41 is tieed up, under the traction of the first draft gear 43, the moisture in fiber 42 is removed by dehumidifier 44,
Thermoset resin material is impregnated by thermoset resin bath 45, after 46 primary solidification of heater, using winding machine 47, around
Chartered plane 47 is wrapped on fiber 42 or is knitted to form fibrous protective layer 22, and the single-stranded fiber 2 of formation passes through fiber take-up reel 48
It collects；Under the traction of the second draft gear 51, multi beam single-stranded fiber 2 is twisted by wire stranding machine 52, draws and fills in third after being twisted
Set under 53 tractions, using heat cure heating tube 54 cure, and by belting machine 55 in outer layer with longitudinal wrap or around packet form packet
One layer of drag-line protective layer 1 forms fiber drag-line and is collected by drag-line take-up reel 56.
Certainly, the invention is not limited to the above embodiment, and those skilled in the art are without prejudice to originally
Equivalent variations or replacement can be also made under the premise of spirit, these equivalent modifications or replacement are all contained in the application right
It is required that in limited range.
Claims (8)
1. a kind of fiber drag-line, it is characterised in that：Including fiber main core, several it is closely stranded in the fiber master in the shape of a spiral
Fiber pair core on the outside of core and the drag-line protective layer being coated on the outside of the fiber pair core, by belting machine in outer layer with longitudinal wrap
Or around one layer of drag-line protective layer of packet form packet, the fiber main core is single-stranded fiber or is formed by multi beam single-stranded fiber is twisted
Single-stranded fiber beam group, the fiber pair core are single-stranded fiber or are twisted the single-stranded fiber beam group formed, institute by multi beam single-stranded fiber
It includes the fiber for being impregnated with thermosetting resin and the fibrous protective layer being coated on the outside of the fiber, the fiber to state single-stranded fiber
When main core and fiber pair core are the single-stranded fiber beam group formed twisted by multi beam single-stranded fiber, the single-stranded fiber includes section
Round or polygonal second core fibre and it is several be stranded in the fine outside of second core and section it is trapezoidal second enclose fibre.
2. fiber drag-line according to claim 1, it is characterised in that：The fiber main core and fiber pair core are that section is in
Circular single-stranded fiber, when the fiber pair core is at least two layers twisted, the single-stranded fiber of adjacent two layers fiber pair core is twisted
Direction is opposite.
3. fiber drag-line according to claim 1, it is characterised in that：The fiber main core is by two beams or multi beam section in fan
The single-stranded fiber of shape simultaneously closes to be formed, and the section of the fiber main core is rounded, and the fiber pair core is the rounded sub-thread in section
Fiber, when the fiber pair core is at least two layers twisted, the direction of lay of the single-stranded fiber of adjacent two layers fiber pair core is opposite.
4. fiber drag-line according to claim 1, it is characterised in that：The fiber main core is by two beams or multi beam section in fan
The single-stranded fiber of shape simultaneously closes to be formed, and the section of the fiber main core is rounded, and the fiber pair core includes the trapezoidal list in section
Stock fiber.
5. fiber drag-line according to claim 4, it is characterised in that：The fiber pair core further includes being stranded in the section
The rounded single-stranded fiber in section on the outside of trapezoidal single-stranded fiber, the twisted side of the single-stranded fiber of adjacent two layers fiber pair core
To opposite.
6. fiber drag-line according to claim 1, it is characterised in that：The fiber main core is the sub-thread that section is in polygon
Fiber, the fiber pair core include the trapezoidal single-stranded fiber in section.
7. fiber drag-line according to claim 6, it is characterised in that：The fiber pair core further includes being stranded in the section
The rounded single-stranded fiber in section on the outside of trapezoidal single-stranded fiber, the twisted side of the single-stranded fiber of adjacent two layers fiber pair core
To opposite.
8. a kind of manufacturing process of fiber drag-line, which is characterized in that include the following steps：Fiber on fibrous material creel,
Under the traction of first draft gear, the moisture in fiber is removed by dehumidifier, impregnates thermosetting resin by thermoset resin bath
Material, after heater primary solidification, using winding machine, winding machine is wrapped on fiber or is knitted to form fiber protection
Layer, the single-stranded fiber of formation are collected by fiber take-up reel；Under the traction of the second draft gear, multi beam single-stranded fiber passes through twisted wire
Machine is twisted, after being twisted under the traction of third draft gear, cures using heat cure heating tube, and by belting machine outer layer with
Longitudinal wrap or around one layer of drag-line protective layer of packet form packet, forms fiber drag-line and is simultaneously collected by drag-line take-up reel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510229577.4A CN106192753B (en) | 2015-05-07 | 2015-05-07 | A kind of fiber drag-line and its manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510229577.4A CN106192753B (en) | 2015-05-07 | 2015-05-07 | A kind of fiber drag-line and its manufacturing process |
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| Publication Number | Publication Date |
|---|---|
| CN106192753A CN106192753A (en) | 2016-12-07 |
| CN106192753B true CN106192753B (en) | 2018-07-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510229577.4A Active CN106192753B (en) | 2015-05-07 | 2015-05-07 | A kind of fiber drag-line and its manufacturing process |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116313239B (en) * | 2023-04-28 | 2023-10-03 | 广东鑫源恒业电力线路器材有限公司 | Super-flexible multi-strand combined carbon fiber composite core wire and preparation method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1951192B2 (en) * | 1969-10-10 | 1979-03-08 | Hein Lehmann Ag, 4000 Duesseldorf | Device for producing a parallel wire bundle |
| CN103198902A (en) * | 2013-04-08 | 2013-07-10 | 远东电缆有限公司 | Stranding-type compound core and manufacturing method of same |
| CN103306150A (en) * | 2013-06-07 | 2013-09-18 | 南京诺尔泰复合材料设备制造有限公司 | High-strength composite stranded wire with trapezoidal section and one-step preparation method thereof |
| CN104213507A (en) * | 2014-08-27 | 2014-12-17 | 中铁大桥局股份有限公司 | High-damping composite stay cable based on carbon fibers and steel strands |
| CN204738231U (en) * | 2015-05-07 | 2015-11-04 | 佛冈鑫源恒业电缆科技有限公司 | Fibre cable |
-
2015
- 2015-05-07 CN CN201510229577.4A patent/CN106192753B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1951192B2 (en) * | 1969-10-10 | 1979-03-08 | Hein Lehmann Ag, 4000 Duesseldorf | Device for producing a parallel wire bundle |
| CN103198902A (en) * | 2013-04-08 | 2013-07-10 | 远东电缆有限公司 | Stranding-type compound core and manufacturing method of same |
| CN103306150A (en) * | 2013-06-07 | 2013-09-18 | 南京诺尔泰复合材料设备制造有限公司 | High-strength composite stranded wire with trapezoidal section and one-step preparation method thereof |
| CN104213507A (en) * | 2014-08-27 | 2014-12-17 | 中铁大桥局股份有限公司 | High-damping composite stay cable based on carbon fibers and steel strands |
| CN204738231U (en) * | 2015-05-07 | 2015-11-04 | 佛冈鑫源恒业电缆科技有限公司 | Fibre cable |
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| CN106192753A (en) | 2016-12-07 |
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Denomination of invention: A fiber cable and its manufacturing process Effective date of registration: 20230117 Granted publication date: 20180717 Pledgee: Guangdong Fogang Rural Commercial Bank Co.,Ltd. Pledgor: Guangdong Xinyuan Hengye power line equipment Co.,Ltd. Registration number: Y2023440000018 |