CN106192272A - A kind of wave roller and wave roller working method - Google Patents
A kind of wave roller and wave roller working method Download PDFInfo
- Publication number
- CN106192272A CN106192272A CN201610833468.8A CN201610833468A CN106192272A CN 106192272 A CN106192272 A CN 106192272A CN 201610833468 A CN201610833468 A CN 201610833468A CN 106192272 A CN106192272 A CN 106192272A
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- CN
- China
- Prior art keywords
- wave
- roller
- roll body
- cylindrical sleeve
- lobe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/023—Guiding rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/026—Rollers characterised by particular surface features
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of wave roller and wave roller working method.Wave roller includes roll body, and the outer sheath of roll body is equipped with cylindrical sleeve roller, and the cross section of cylindrical sleeve roller includes the transition part between lobe and the bottom being connected to adjacent projections being uniformly distributed along the circumference, and lobe and transition part are structure as a whole；The top of lobe is circular arc.Wave roller working method step is as follows: get the raw materials ready preparation corrosion resistant plate and roll body；Corrosion resistant plate is processed into wave-shape board；The lobe processing kick of wave-shape board；Wave-shape board is processed into cylindrical sleeve roller shell outside roll body；Spot welding connects cylindrical sleeve roller and roll body；Cylindrical sleeve roller chamfering.The present invention is easy to process fast, cylindrical sleeve roller only has a weld seam, and it is big to be connected support strength with roll body spot welding, it is not easy deformation, extend the service life of wave roller, lobe reduces the contact area between fabric and roll body, and washing medium can flow to penetrate into, between the lobe of roll body, fabric be penetrated washing, improves the water washing effect of fabric.
Description
Technical field
The present invention relates to a kind of wave roller and wave roller working method, belong to deflector roll processing technique field.
Background technology
The Main Function of fabric guide roll is that washing equipment transmits fabric.The roll body of the fabric guide roll on existing washing equipment is circle
Tubular, its smooth surface is smooth, fabric guide roll transmit fabric time, owing to the smooth surface of cloth guide roller body is smooth, fabric with lead
Cloth rewinder roll roll body intimate surface contact, its washing medium can not fully infiltrate with cloth, thus cause the most thorough of washing.
The method solving at present problems is to take wave roller, wave roller below liquid level action be referred to as wave under liquid
Roller, under liquid wave roller roll body can and washing medium be fully contacted, washing cleaner thoroughly, washing medium runs also at wave
The effect of flushing can be played, also realize fabric transmission simultaneously, but wave roller is to arrange multiple fin in the outside of roll body at present,
Each fin is independent, also needs to be connected by connecting plate between adjacent fin, and fin and connecting plate are respectively independent
Parts, fin all uses with connecting plate everywhere link position and is welded to connect, and multiple fins will form a plurality of weld seam, a plurality of weldering
Stitching not only presentation quality poor, the follow-up manual polishing that is also performed to processes, and cloth cover can be had by difficult treatment if processing rough weld seam
Certain abrasion, processing cost is high, and many places welding can affect the support strength of fabric guide roll and precision of beating, there will be change time serious
Shape affects spread effect, therefore urgently a kind of wave roller, the most easy to process, support strength is big, will not deform, and can improve
Water washing effect.
Summary of the invention
The present invention is directed to the deficiency that prior art exists, it is provided that a kind of easy to process, overall firm, support strength is big, changes
The wave roller of kind fabric washing effect and wave roller working method.
The technical scheme is that a kind of wave roller, including roll body, described roll body uses
Stainless steel composite pipe is made, and the outer sheath of described roll body includes edge equipped with cylindrical sleeve roller, the cross section of described cylindrical sleeve roller
Transition part between lobe and the bottom being connected to adjacent described lobe of circumference uniform distribution, described lobe and transition part are
Integrative-structure；The top of described lobe is circular arc.
Described cylindrical sleeve roller is connected by spot welding between described roll body, the along the circumferential direction spot welding of the two ends of cylindrical sleeve roller.
Also can arrange solder joint at the middle part of cylindrical sleeve roller, weld nugget position is the most exposed in outside, no between cylindrical sleeve roller and roll body
But cylindrical sleeve roller and roll body firm and reliable connection, and bond pad locations will not damage fabrics cloth cover.
The invention has the beneficial effects as follows: the lobe of cylindrical sleeve roller is structure as a whole with transition part, is wrapped in outside roll body
Side, barrel jacket roller only has a weld seam, and barrel jacket roller is connected with roll body spot welding and is connected firmly, easy to process, and support strength is big, no
It is easily deformed, good looking appearance and do not damage cloth cover, extends the service life of wave roller；And the design of lobe and transition part is not only
Can reduce the contact area between fabric and roll body, reduce the roll body abrasion to fabric, and wash medium and can flow infiltration
Between the lobe of roll body, fabric is penetrated washing, improve the water washing effect of fabric.
Further, the two ends of described cylindrical sleeve roller are provided with chamfering.
Use above-mentioned further scheme to provide the benefit that, attractive in appearance avoid wave roll end the sharpest damage cloth simultaneously
Face, it is also possible to reduce the end loading of wave roller, extends the service life of wave roller.
Further, the top of described lobe is uniformly placed with multiple kick along described roll body axial direction.
Above-mentioned further scheme is used to provide the benefit that, the surface of lobe often smoother, fabric washing process
The surface location washing medium being close to lobe is not easy to be penetrated in fabric, and at this, the water washing effect of fabric is the best, therefore
Top surface along the lobe of roll axial direction is uniform arranges multiple kick, and washing medium may penetrate into knitting between kick
In thing, fabric is carried out, improves the water washing effect of lobe fabric further, the most also reduce fabric and lobe top
The contact area on surface, reduces the roll body abrasion to fabric.
The invention still further relates to a kind of wave roller working method, specifically comprise the following steps that
1) get the raw materials ready: preparation roll body: the seamless steel pipe material of cutting appropriate length L；Selection thickness is 0.5-1mm, and length is more than
Or the corrosion resistant plate equal to L；
2) processing wave-shape board: corrosion resistant plate strikes out lobe that cross section includes being uniformly distributed along the circumference and is connected to adjacent institute
State the wave-shape board of transition part between the bottom of lobe, little 0.5-1 the wave pitch of girth of the width ratio roll body of wave-shape board；
3) processing cylindrical sleeve roller: by step 2) in wave-shape board be wrapped on roll body, be fixed by larynx hoop, and tighten
Stretching makes two end interfaces of wave-shape board just close up, and then welds the interface closed position of wave-shape board, makes wave-shape board form parcel
It is sleeved on the cylindrical sleeve roller outside roll body；
4) cylindrical sleeve roller and roll body are connected: to step 3) the two ends along the circumferential direction spot welding of cylindrical sleeve roller that obtains, tubular
Set roller is fixing with roll body to be connected；
5) two ends of polishing cylindrical sleeve roller, make the end of cylindrical sleeve roller form chamfering.
Above-mentioned wave pitch is the distance between adjacent projections.
Fixing between above-mentioned roll body and cylindrical sleeve roller connects through spot welding, welds particular by mash welder, weldering
Point is between transition part and roll body, and cylindrical sleeve roller contacts cloth cover smooth surface, it is to avoid argon welding solder joint damages in outside and avoids, impact
The transmission of cloth cover.
The invention has the beneficial effects as follows: use said method easy to process fast, the wave roller processed by said method
Set up cylindrical sleeve roller in the outside of roll body, the outer surface of cylindrical sleeve roller is arranged to the design of waveform, lobe and transition part and subtracts
Having lacked the contact area of fabric and roll body, reduced fabric, the abrasion of roll body, washing medium can also penetrate between lobe simultaneously
Space in fabric carried out infiltration washing, improve the water washing effect of fabric；Mash welder point is used between cylindrical sleeve roller and roll body
Weldering is fixedly connected, and bond pad locations is along the circumferential direction arranged in the end of cylindrical sleeve roller to be connected firmly and stablized, and solder joint is at cylinder
Shape is overlapped between roller and roll body the most exposed in outside, it is to avoid damage fabric.
On the basis of technique scheme, the present invention can also do following improvement.
Further, above-mentioned steps 4) in the middle part of cylindrical sleeve roller Yu roll body is along the circumferential direction carried out spot welding.
Using above-mentioned further scheme to provide the benefit that, cylindrical sleeve roller uses mash welder to carry out as the middle part of roll body
Spot welding, further ensures that cylindrical sleeve roller is stably fixed at the outside of roll body, it is to avoid it is occurred mobile, deformation by the pressure of cloth cover
Phenomenon, enhances the bonding strength of cylindrical sleeve roller and roll body.
Further, in above-mentioned steps 2) after, process kick: the lobe of wave-shape board be placed in arcuate groove, arc
In groove, corresponding position is provided with arc blind hole, and the spherical punch above corresponding arc blind hole i.e. obtains in lobe and is evenly equipped with
The wave-shape board of kick.
Using above-mentioned further scheme to provide the benefit that, kick is easy to process, and efficiency is high, in the projection of cylindrical sleeve roller
Set up again in portion kick solve existing fabric washing process be close to lobe smooth surface position washing medium do not allow
Easily being penetrated in fabric, the problem that at this, water washing effect of fabric is the best, the kick on lobe surface improves projection further
The water washing effect of portion's fabric, the most also reduces the contact area of fabric and lobe surface, reduces the roll body abrasion to fabric.
Accompanying drawing explanation
Fig. 1 is the structural representation of wave roller of the present invention；
Fig. 2 is the profile in Fig. 1 along A-A direction；
Fig. 3 is the structural representation on the present invention wave roller with kick；
In figure, 1, roll body；2, cylindrical sleeve roller；2-1, lobe；2-2, transition part；3, chamfering；4, kick.
Detailed description of the invention
Being described principle and the feature of the present invention below in conjunction with example, example is served only for explaining the present invention, and
Non-for limiting the scope of the present invention.
As depicted in figs. 1 and 2, a kind of wave roller, including roll body 1, described roll body uses stainless steel composite pipe to be made,
The outer sheath of described roll body equipped with cylindrical sleeve roller 2, the cross section of described cylindrical sleeve roller include lobe 2-1 that is uniformly distributed along the circumference and
Being connected to the transition part 2-2 between the bottom of adjacent described lobe, described lobe and transition part are structure as a whole；Described convex
The top in the portion of rising is circular arc.
Described cylindrical sleeve roller is connected by spot welding between described roll body, the along the circumferential direction spot welding of the two ends of cylindrical sleeve roller.
Also can arrange solder joint at the middle part of cylindrical sleeve roller, weld nugget position is the most exposed in outside, no between cylindrical sleeve roller and roll body
But cylindrical sleeve roller and roll body firm and reliable connection, and bond pad locations will not damage fabrics cloth cover.
The two ends of described cylindrical sleeve roller are provided with chamfering 3.Attractive in appearance avoid wave roll end the sharpest damage cloth cover, also simultaneously
The end loading of wave roller can be reduced, extend the service life of wave roller.
As it is shown on figure 3, the top of described lobe is uniformly placed with multiple kick 4 along described roll body axial direction.Convex
The top surface often smoother in the portion of rising, fabric washing process is close to the surface location washing medium of lobe and is not easy to wear
Thoroughly in fabric, at this, the water washing effect of fabric is the best, thus on the surface of the lobe along roll axial direction uniform arrange multiple little
Projection, fabric is carried out in may penetrate into the fabric between kick, improves lobe fabric further by washing medium
Water washing effect, the most also reduces the contact area of fabric and lobe surface, reduces the roll body abrasion to fabric.
The invention still further relates to a kind of wave roller working method, specifically comprise the following steps that
1) get the raw materials ready: preparation roll body: the seamless steel pipe material of cutting appropriate length L；Selection thickness is 0.5-1mm, and length is more than
Or the corrosion resistant plate equal to L；
2) processing wave-shape board: corrosion resistant plate strikes out lobe that cross section includes being uniformly distributed along the circumference and is connected to adjacent institute
State the wave-shape board of transition part between the bottom of lobe, little 0.5-1 the wave pitch of girth of the width ratio roll body of wave-shape board；
3) processing cylindrical sleeve roller: by step 2) in wave-shape board be wrapped on roll body, be fixed by larynx hoop, and tighten
Stretching makes two end interfaces of wave-shape board just close up, and then welds the interface closed position of wave-shape board, makes wave-shape board form parcel
It is sleeved on the cylindrical sleeve roller outside roll body；
4) cylindrical sleeve roller and roll body are connected: to step 3) the two ends along the circumferential direction spot welding of cylindrical sleeve roller that obtains, tubular
Set roller is fixing with roll body to be connected；
5) two ends of polishing cylindrical sleeve roller, make the end of cylindrical sleeve roller form chamfering.
Above-mentioned wave pitch is the distance between adjacent projections.
Fixing between above-mentioned roll body and cylindrical sleeve roller connects through spot welding, welds particular by mash welder, weldering
Point is between transition part and roll body, and cylindrical sleeve roller contacts cloth cover smooth surface, it is to avoid argon welding solder joint damages in outside and avoids, impact
The transmission of cloth cover.
Above-mentioned steps 4) in the middle part of cylindrical sleeve roller Yu roll body is along the circumferential direction carried out spot welding.Cylindrical sleeve roller and roll body
Middle part is same uses mash welder to carry out spot welding, further ensures that cylindrical sleeve roller is stably fixed at the outside of roll body, it is to avoid it is by cloth
There is mobile, the phenomenon of deformation in the pressure in face.
In above-mentioned steps 2) after, reprocess kick: the lobe of wave-shape board be placed in arcuate groove, corresponding in arcuate groove
Position is provided with arc blind hole, and the spherical punch above corresponding arc blind hole i.e. obtains and is evenly equipped with kick in lobe
Wave-shape board.Kick is easy to process, and efficiency is high, sets up kick again and solve existing fabric water in the lobe of cylindrical sleeve roller
Washed journey is close to the smooth surface position washing medium of lobe and is not easy to be penetrated in fabric, the water washing effect of fabric at this
The best problem, the kick on lobe surface improves the water washing effect of lobe fabric further, the most also reduce fabric with
The contact area on lobe surface, reduces the roll body abrasion to fabric.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all spirit in the present invention and
Within principle, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.
Claims (6)
1. a wave roller, including roll body, it is characterised in that described roll body uses stainless steel composite pipe to be made, described roller
The outer sheath of body is equipped with cylindrical sleeve roller, and the cross section of described cylindrical sleeve roller includes the lobe being uniformly distributed along the circumference and is connected to adjacent
Transition part between the bottom of described lobe, described lobe and transition part are structure as a whole；The top of described lobe in
Circular arc.
Wave roller the most according to claim 1, it is characterised in that the two ends of described cylindrical sleeve roller are provided with chamfering.
Wave roller the most according to claim 1 and 2, it is characterised in that the top of described lobe is along the axle of described roll body
Multiple kick uniformly it is placed with to direction.
4. a wave roller working method, it is characterised in that specifically comprise the following steps that
1) get the raw materials ready: preparation roll body: the seamless steel pipe material of cutting appropriate length L；Selection thickness is 0.5-1mm, length more than or etc.
Corrosion resistant plate in L；
2) processing wave-shape board: corrosion resistant plate strikes out lobe that cross section includes being uniformly distributed along the circumference and is connected to adjacent described convex
The wave-shape board of the transition part between the bottom in the portion of rising, little 0.5-1 the wave pitch of girth of the width ratio roll body of wave-shape board；
3) processing cylindrical sleeve roller: by through step 2) wave-shape board processed is wrapped on roll body, is fixed by larynx hoop, and contracts
Straining to stretch makes two end interfaces of wave-shape board just close up, and then welds the interface closed position of wave-shape board, makes wave-shape board form bag
Wrap up in the cylindrical sleeve roller being sleeved on outside roll body；
4) cylindrical sleeve roller and roll body are connected: to step 3) the two ends along the circumferential direction spot welding of cylindrical sleeve roller that obtains, cylindrical sleeve roller
Fix with roll body and be connected；
5) two ends of polishing cylindrical sleeve roller, make the end of cylindrical sleeve roller form chamfering.
Wave roller working method the most according to claim 4, it is characterised in that step 4) in cylindrical sleeve roller and roll body
Middle part along the circumferential direction carries out spot welding.
Wave roller working method the most according to claim 4, it is characterised in that in above-mentioned steps 2) after, reprocess little prominent
Rising: the lobe of wave-shape board be placed in arcuate groove, in arcuate groove, corresponding position is provided with arc blind hole, in corresponding arc blind hole
The spherical punch of side i.e. obtains the wave-shape board being evenly equipped with kick in lobe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610833468.8A CN106192272B (en) | 2016-09-20 | 2016-09-20 | A kind of wave roller and wave roller working method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610833468.8A CN106192272B (en) | 2016-09-20 | 2016-09-20 | A kind of wave roller and wave roller working method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106192272A true CN106192272A (en) | 2016-12-07 |
| CN106192272B CN106192272B (en) | 2018-09-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610833468.8A Active CN106192272B (en) | 2016-09-20 | 2016-09-20 | A kind of wave roller and wave roller working method |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107901572A (en) * | 2017-12-15 | 2018-04-13 | 金华易翔新材料科技有限公司 | The microballon feeding device of vibration wave roller and reflectorized material |
| CN108149409A (en) * | 2017-10-23 | 2018-06-12 | 山东广泰环保科技有限公司 | A kind of vertical cloth rinsing bowl |
| CN109332390A (en) * | 2018-11-27 | 2019-02-15 | 湖北金标通用轧辊有限公司 | 304 stainless steel rolls of one kind and processing method |
| CN109365536A (en) * | 2018-11-27 | 2019-02-22 | 湖北金标通用轧辊有限公司 | A kind of stainless steel roll of high stability 304 and preparation method |
| CN109382413A (en) * | 2018-11-27 | 2019-02-26 | 湖北金标通用轧辊有限公司 | A kind of stainless steel roll of high tenacity 304 and preparation process |
| CN109530444A (en) * | 2018-11-27 | 2019-03-29 | 湖北金标通用轧辊有限公司 | A kind of stainless steel roll of high-tensile 304 and processing technology |
| CN110004621A (en) * | 2018-01-11 | 2019-07-12 | 李�昊 | A kind of system of processing based on printing and dyeing processing |
| CN112626752A (en) * | 2020-12-11 | 2021-04-09 | 九江鑫星玻纤材料有限公司 | Pickling device for producing alkali-free glass fiber cloth |
| CN112825638A (en) * | 2021-02-04 | 2021-05-25 | 农业农村部南京农业机械化研究所 | Be suitable for leading green rearmounted turn-over of high stalk economy green manure and press into soil and utilize device |
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| CN104652068A (en) * | 2015-02-13 | 2015-05-27 | 浙江宏涛印染机械有限公司 | High-efficiency spray washing device |
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| CN2615171Y (en) * | 2003-04-10 | 2004-05-12 | 王陈建 | Tooth surface cloth guide roller |
| CN2782736Y (en) * | 2005-02-05 | 2006-05-24 | 浙江印染机械有限公司 | Convex edge fabric guiding roller |
| CN201209209Y (en) * | 2008-06-04 | 2009-03-18 | 北京光华五洲纺织集团公司 | Drum for fabrics washing device |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108149409A (en) * | 2017-10-23 | 2018-06-12 | 山东广泰环保科技有限公司 | A kind of vertical cloth rinsing bowl |
| CN108149409B (en) * | 2017-10-23 | 2024-04-16 | 山东广泰环保科技有限公司 | Vertical cloth washing tank |
| CN107901572A (en) * | 2017-12-15 | 2018-04-13 | 金华易翔新材料科技有限公司 | The microballon feeding device of vibration wave roller and reflectorized material |
| CN110004621A (en) * | 2018-01-11 | 2019-07-12 | 李�昊 | A kind of system of processing based on printing and dyeing processing |
| CN110004621B (en) * | 2018-01-11 | 2022-01-28 | 浙江横店染整有限公司 | Weighing type printing and dyeing processing equipment |
| CN109332390A (en) * | 2018-11-27 | 2019-02-15 | 湖北金标通用轧辊有限公司 | 304 stainless steel rolls of one kind and processing method |
| CN109365536A (en) * | 2018-11-27 | 2019-02-22 | 湖北金标通用轧辊有限公司 | A kind of stainless steel roll of high stability 304 and preparation method |
| CN109382413A (en) * | 2018-11-27 | 2019-02-26 | 湖北金标通用轧辊有限公司 | A kind of stainless steel roll of high tenacity 304 and preparation process |
| CN109530444A (en) * | 2018-11-27 | 2019-03-29 | 湖北金标通用轧辊有限公司 | A kind of stainless steel roll of high-tensile 304 and processing technology |
| CN112626752A (en) * | 2020-12-11 | 2021-04-09 | 九江鑫星玻纤材料有限公司 | Pickling device for producing alkali-free glass fiber cloth |
| CN112825638A (en) * | 2021-02-04 | 2021-05-25 | 农业农村部南京农业机械化研究所 | Be suitable for leading green rearmounted turn-over of high stalk economy green manure and press into soil and utilize device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106192272B (en) | 2018-09-11 |
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Denomination of invention: Wave roller and machining method of wave roller Effective date of registration: 20200317 Granted publication date: 20180911 Pledgee: Penglai sub branch of China Construction Bank Co.,Ltd. Pledgor: SHANDONG GUANGTAI ENVIRONMENTAL TECHNOLOGY Co.,Ltd. Registration number: Y2020980000795 |
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| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20161207 Assignee: Shandong Guangtai Machinery Technology Co.,Ltd. Assignor: SHANDONG GUANGTAI ENVIRONMENTAL TECHNOLOGY Co.,Ltd. Contract record no.: X2022370000039 Denomination of invention: A wave roll and its processing method Granted publication date: 20180911 License type: Common License Record date: 20221205 |
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