CN106192204A - A kind of thicker (200g/m2the preparation method of double-deck acupuncture high-quality glue-free cotton above) - Google Patents
A kind of thicker (200g/m2the preparation method of double-deck acupuncture high-quality glue-free cotton above) Download PDFInfo
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- CN106192204A CN106192204A CN201610750708.8A CN201610750708A CN106192204A CN 106192204 A CN106192204 A CN 106192204A CN 201610750708 A CN201610750708 A CN 201610750708A CN 106192204 A CN106192204 A CN 106192204A
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- Prior art keywords
- double
- baking oven
- deck
- acupuncture
- shredding
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/55—Polyesters
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The present invention relates to a kind of thicker (200g/m2The preparation method of double-deck acupuncture high-quality glue-free cotton above), includes successively: select materials, shredding, comb and parallel cotton fibers prior to spinning, acupuncture, online compound, baking oven baking, hot pressing composite molding, packaging.Divide two groups after preparing material in proportion and carry out shredding, comb and parallel cotton fibers prior to spinning molding, pinprick reinforcement simultaneously, two groups of webs will be made and be combined online by connecting gap bridge, introduce baking oven baking (temperature 160 DEG C 180 DEG C, entering baking oven baking and fixing time is 10 seconds 15 seconds), by bilayer web after baking oven toasts, again through a pair hot-pressing roller hot pressing (pressure 0.5 1Mpa, temperature 160 DEG C) in baking oven exit, according to product requirement, baking oven double-deck cotton out is cut, cutting edge, carry out reel simultaneously and pack.Double-deck grammes per square metre 200g/m that the method prepares2Above high-quality glue-free cotton, non junction gap, overlapping without joining seam, without quality problems such as gage distortions, more cost-effective on the basis of original, improve production efficiency.
Description
Technical field
The present invention relates to the preparation field of glue-free cotton, particularly to a kind of thicker (200g/m2Double-deck acupuncture Gao Pin above)
The preparation method of matter glue-free cotton.
Background technology
General glue-free cotton is to be formed by multiple-layer stacked during continuous prodution, can cause net cotton in multiple-layer overlapped
Having play movement, the quality problems such as joining seam is overlapping, these problems form glue-free cotton gage distortion, there is obvious play movement, take
The nose heave quality problems such as folded, when clothing factory uses, easily cause waste material, increase the consumption of glue-free cotton, even if reluctantly by these material
Being completely used in clothing, same do not have high-grade sense to people's one, how to solve these quality problems, is that the technology of this area is difficult
Topic.
This technical problem provides a kind of patent of invention Chao Chao dress ornament company limited of Danyang City in 2013: a kind of light and thin type is high
The preparation method of quality glue-free cotton solves light and thin type (20g/-200g/) glue-free cotton and passes through one-shot forming, there is not net cotton
Play movement, the quality problems such as joining seam is overlapping.And multilamellar thicker (200g/m2Above) high-quality, non junction, without joining seam bilayer nothing
Collodion production technology is never broken through.
Summary of the invention
The technical problem to be solved is to provide a kind of double-deck thicker (200g/m2Double-deck acupuncture high-quality above)
The preparation method of glue-free cotton, the thicker (200g/m that this preparation method prepares2Above) double-deck glue-free cotton is by two groups of monolayer acupunctures
Cotton online compound by connecting gap bridge, there are not the quality problems such as the play movement that net is cotton, joining seam overlap.
For solving above-mentioned technical problem, the invention provides a kind of thicker (200g/m2Above) double-deck acupuncture high-quality without
The preparation method of collodion includes successively: select materials, shredding, comb and parallel cotton fibers prior to spinning, acupuncture, online compound, baking oven baking, hot pressing are compound, molding, bag
Dress.
Described select materials: choose terylene short fiber 70-90%, low-melting fiber 10-30% carries out dispensing, is then tiled by multilamellar
Method mixing, with by different fiber mixing dispersions.
Described shredding: mixed dispensing feeding opener is carried out shredding, and in opening processes, fiber is sufficiently mixed,
Send in hopper after shredding and store.
Described comb and parallel cotton fibers prior to spinning: the fiber after shredding is carried out combing by hopper feeding carding machine, presses product grammes per square metre during comb and parallel cotton fibers prior to spinning and want
Seek control feed quantity.
Described acupuncture, is the cotton drawing-off of combing molding to be entered needing machine carry out acupuncture, selects 3-8 pin during acupuncture,
Punch frequency (50-100) beat/min, is conducive to web to reinforce by acupuncture.
Described is online compound: pass a bridge enterprising by Intelligent Synchronization in connection by the web of two groups of shreddings, comb and parallel cotton fibers prior to spinning, acupuncture
Row stacking.
Described baking oven toasts: being toasted through baking oven by the double-deck web of stacking, temperature is 160 DEG C-180 DEG C, enters baking oven and dries
Fix time as (10-25) second, low-melting fiber is dissolved deadlocked terylene short fiber, it is not necessary to use chemical glue.
Described hot pressing is combined: by the double-deck web of stacking after baking oven toasts, through a pair hot-pressing roller (pressure after baking oven
0.5-1Mpa, temperature 160 DEG C).
Described molding is packed: reference product requires to cut baking oven cotton out, cutting edge, carries out reel simultaneously and wraps
Dress.
The present invention compared with prior art have the advantage that: the glue-free cotton produced by said method, (1) can guarantee that with
The premium properties quality of prominent glue-free cotton is higher；(2) its leading indicator: tensile strength 450 newton, looseness 75% of splashing, resilience force reaches
70%, all it is superior to the glue-free cotton of former method production, meets or exceeds state quota, (3) are in process of production by two groups of monolayer pins
Thorn cotton is online compound by connecting gap bridge, improves production efficiency, improves product quality, more save on the basis of original
This；(4) the method produce double-deck glue-free cotton non junction gap, without joining seam overlap etc. thickness not homogeneous amount problem, the thickness of production
Type (200g/m2Above) bilayer becomes high-quality glue-free cotton.
Detailed description of the invention
Embodiment 1
A kind of thicker (200g/m of the present embodiment2Above) preparation method of double-deck acupuncture high-quality glue-free cotton includes successively: choosing
Material, shredding, comb and parallel cotton fibers prior to spinning, acupuncture, online compound, baking oven baking, hot pressing composite molding, packaging.
Choose terylene short fiber 70%, low-melting fiber 30% carries out dispensing, and the method then tiled by multilamellar is mixed, to incite somebody to action
Different fiber mixing dispersions；Then mixed dispensing is respectively fed to two groups of openers and carries out shredding, fine in opening processes
Dimension is sufficiently mixed, and sends in hopper and store after shredding；Again the fiber after shredding is combed by hopper feeding carding machine
Reason, controls feed quantity, combing molding, pinprick reinforcement by product grammes per square metre requirement during comb and parallel cotton fibers prior to spinning；Then by two groups of shreddings, comb and parallel cotton fibers prior to spinning, acupunctures
Web by Intelligent Synchronization connect pass a bridge on carry out stacking, the double-deck web of stacking is entered baking oven toast, baking oven temperature
Spending 160 DEG C-180 DEG C, entering baking oven baking and fixing time is 10 seconds-15 seconds, by the double-deck web of stacking after baking oven toasts, at baking oven
By a pair hot-pressing roller (pressure 0.5-1Mpa, temperature 160 DEG C), according to product requirement, baking oven cotton out is cut, cuts out
Limit, carries out reel simultaneously and packs.Double-deck grammes per square metre 200g/m that the method can be made2Above glue-free cotton.
Embodiment 2
A kind of thicker (200g/m of the present embodiment2Above) preparation method of double-deck acupuncture high-quality glue-free cotton includes successively: choosing
Material, shredding, comb and parallel cotton fibers prior to spinning, acupuncture, online compound, baking oven baking, hot pressing composite molding, packaging.
Choose terylene short fiber 80%, low-melting fiber 20% carries out dispensing, and the method then tiled by multilamellar is mixed, to incite somebody to action
Different fiber mixing dispersions；Then mixed dispensing is respectively fed to two groups of openers and carries out shredding, fine in opening processes
Dimension is sufficiently mixed, and sends in hopper and store after shredding；Again the fiber after shredding is combed by hopper feeding carding machine
Reason, controls feed quantity, combing molding, pinprick reinforcement by product grammes per square metre requirement during comb and parallel cotton fibers prior to spinning；Then by two groups of shreddings, comb and parallel cotton fibers prior to spinning, acupunctures
Web by Intelligent Synchronization connect pass a bridge on carry out stacking, the double-deck web of stacking is entered baking oven toast, baking oven temperature
Spending 160 DEG C-180 DEG C, entering baking oven baking and fixing time is 10 seconds-15 seconds, by the double-deck web of stacking after baking oven toasts, at baking oven
By a pair hot-pressing roller (pressure 0.5-1Mpa, temperature 160 DEG C), according to product requirement, baking oven cotton out is cut, cuts out
Limit, carries out reel simultaneously and packs.Double-deck grammes per square metre 280g/m that the method can be made2Above glue-free cotton.
Claims (5)
1. a thicker (200g/m2The preparation method of double-deck acupuncture high-quality glue-free cotton above), includes successively: select materials, shredding,
Comb and parallel cotton fibers prior to spinning, acupuncture, online compound, baking oven baking, hot pressing composite molding, packaging, it is characterised in that: production procedure is by two groups of monolayer pins
Thorn cotton is online compound by connecting gap bridge.
2. a kind of thicker (200g/m as claimed in claim 12The preparation method of double-deck acupuncture high-quality glue-free cotton above), its
Be characterised by: include the most successively before described acupuncture: select materials, shredding, combing, points two groups are carried out simultaneously；
Described select materials: choose terylene short fiber 70-90%, low-melting fiber 10-30% carries out dispensing, the side then tiled by multilamellar
Method mixes；
Described shredding: mixed dispensing feeding opener is carried out shredding, sends in hopper after shredding and store；
Described comb and parallel cotton fibers prior to spinning: the fiber after shredding is carried out combing by hopper feeding carding machine.
3. a kind of thicker (200g/m as claimed in claim 22The preparation method of double-deck acupuncture high-quality glue-free cotton above), its
It is characterised by: include the most successively after described acupuncture: the most compound, baking oven toasts, hot-forming, packaging.
4. a kind of thicker (200g/m as claimed in claim 32The preparation method of double-deck acupuncture high-quality glue-free cotton above), its
It is characterised by: described is online compound: connected on gap bridge by Intelligent Synchronization by the web of two groups of shreddings, comb and parallel cotton fibers prior to spinning, acupuncture
Carry out stacking.
5. a kind of thicker (200g/m as claimed in claim 32The preparation method of double-deck acupuncture high-quality glue-free cotton above), its
It is characterised by: described hot pressing is combined: by the double-deck web of stacking after baking oven toasts, through a pair hot-pressing roller (pressure after baking oven
Power 0.5-1Mpa, 160 DEG C).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610750708.8A CN106192204A (en) | 2016-08-30 | 2016-08-30 | A kind of thicker (200g/m2the preparation method of double-deck acupuncture high-quality glue-free cotton above) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610750708.8A CN106192204A (en) | 2016-08-30 | 2016-08-30 | A kind of thicker (200g/m2the preparation method of double-deck acupuncture high-quality glue-free cotton above) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106192204A true CN106192204A (en) | 2016-12-07 |
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ID=57526532
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610750708.8A Pending CN106192204A (en) | 2016-08-30 | 2016-08-30 | A kind of thicker (200g/m2the preparation method of double-deck acupuncture high-quality glue-free cotton above) |
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| Country | Link |
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| CN (1) | CN106192204A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109385747A (en) * | 2018-10-23 | 2019-02-26 | 昆山吉美川纤维科技有限公司 | The preparation method and fiber mat of a kind of multilayer pulling force face fiber mat |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101046033A (en) * | 2007-04-24 | 2007-10-03 | 江苏中联地毯有限公司 | Composite knitted automobile Carpet and its making process |
| CN202169116U (en) * | 2011-08-01 | 2012-03-21 | 晋江市亿泰隆化纤制造有限公司 | Non-adhesive filter cotton |
| CN103173930A (en) * | 2013-03-04 | 2013-06-26 | 丹阳市超超服饰有限公司 | Preparation method for light non-glue cotton |
| CN103818084A (en) * | 2014-03-04 | 2014-05-28 | 丹阳市宇晟纺织新材料有限公司 | Sound-absorption needled non-woven composite and preparation method thereof |
| CN105177860A (en) * | 2015-09-25 | 2015-12-23 | 丹阳市宇晟纺织新材料有限公司 | Method for producing water-proof and thermal insulating acupuncture cotton |
| CN105350179A (en) * | 2015-11-30 | 2016-02-24 | 丹阳市宇晟纺织新材料有限公司 | Production technology of down-imitated high-elasticity non-glue cotton |
-
2016
- 2016-08-30 CN CN201610750708.8A patent/CN106192204A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101046033A (en) * | 2007-04-24 | 2007-10-03 | 江苏中联地毯有限公司 | Composite knitted automobile Carpet and its making process |
| CN202169116U (en) * | 2011-08-01 | 2012-03-21 | 晋江市亿泰隆化纤制造有限公司 | Non-adhesive filter cotton |
| CN103173930A (en) * | 2013-03-04 | 2013-06-26 | 丹阳市超超服饰有限公司 | Preparation method for light non-glue cotton |
| CN103818084A (en) * | 2014-03-04 | 2014-05-28 | 丹阳市宇晟纺织新材料有限公司 | Sound-absorption needled non-woven composite and preparation method thereof |
| CN105177860A (en) * | 2015-09-25 | 2015-12-23 | 丹阳市宇晟纺织新材料有限公司 | Method for producing water-proof and thermal insulating acupuncture cotton |
| CN105350179A (en) * | 2015-11-30 | 2016-02-24 | 丹阳市宇晟纺织新材料有限公司 | Production technology of down-imitated high-elasticity non-glue cotton |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109385747A (en) * | 2018-10-23 | 2019-02-26 | 昆山吉美川纤维科技有限公司 | The preparation method and fiber mat of a kind of multilayer pulling force face fiber mat |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161207 |