CN106191414A - A kind of net belt type built-in Cycling hot-blast heating tempering furnace and the method for heating thereof - Google Patents
A kind of net belt type built-in Cycling hot-blast heating tempering furnace and the method for heating thereof Download PDFInfo
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- CN106191414A CN106191414A CN201610776988.XA CN201610776988A CN106191414A CN 106191414 A CN106191414 A CN 106191414A CN 201610776988 A CN201610776988 A CN 201610776988A CN 106191414 A CN106191414 A CN 106191414A
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Abstract
The present invention provides a kind of net belt type built-in Cycling hot-blast heating tempering furnace and the method for heating thereof, it is characterized in that: include that hot blast internal circulation system, described hot blast internal circulation system include the gas thermal treatment zone, are positioned at the item for disposal thermal treatment zone of described hot blast internal circulation system bottom, spiral case blower fan;The gas thermal treatment zone and item for disposal thermal treatment zone demarcation strip it is provided with between the gas thermal treatment zone and the item for disposal thermal treatment zone;Air-flow accelerator card, accelerates to air-flow, allows gas to get at and reach at blower fan suction inlet, it is achieved the interior circulation of air-flow;Gas-flow deflector, the air-flow making blower fan the most heated becomes opposite direction motion, heats to from lower floor's item for disposal thermal treatment zone described heated air-flow and returns formation circulation.Net belt type of the present invention built-in Cycling hot-blast heating tempering furnace and heating means thereof make in-furnace temperature be evenly distributed, and same section temperature difference is greatly reduced.Have minimizing manufacturing cost, energy-conservation, noise is little, the advantage such as easy to maintenance.
Description
Technical field
The present invention relates to heated draw furnace, particularly relate to a kind of net belt type built-in Cycling hot-blast heating tempering furnace and heating thereof
Method.
Background technology
In prior art, for the net belt type tempering furnace in heat treatment, the most more common temperature equalization system typically uses
Every district is separately configured fan and is stirred, and makes local air flow, thus reaches the purpose that this regional temperature is consistent, relative to short
And little tempering furnace effect is very well, but for the widest but also long tempering furnace, then need a lot of single agitation fans of configuration
(cost increase), but also the position air away from fan can be caused to can not get fully flowing owing to body of heater is wide, cause temperature
Relatively big with deviation elsewhere, this is the critical defect not allowing in Equipment for Heating Processing to occur.
Use the tempering furnace structure See Attachment 1 of tradition stirring temperature equalization system.12 meters of long bodies of heater just need 6 sets to stir system
System, manufacturing cost increases, and fault rate increases, and customer using cost increases;If body of heater is relatively wide, for from fan ground farther out
Side is relatively slow due to air velocity, and air heat exchange is uneven, may result in temperature drift or on the low side at this.
Summary of the invention
It is an object of the invention to provide a kind of net belt type built-in Cycling hot-blast heating tempering furnace, solve existing heat treatment
Heat dead angle with net belt type furnace temperature skewness, easily existence, need many set stirring systems thus cost increase, event
The problems such as barrier rate increase.
The present invention provides a kind of net belt type built-in Cycling hot-blast heating tempering furnace, it is characterised in that: include circulation in hot blast
System, described hot blast internal circulation system includes being positioned at the gas thermal treatment zone on described hot blast internal circulation system top, being positioned at described heat
The item for disposal thermal treatment zone of wind internal circulation system bottom, spiral case blower fan, spiral case blower fan is System Operation power source, is made with blowing by suction
The circulation of this regional gas stream is got up;
The gas thermal treatment zone and item for disposal thermal treatment zone demarcation strip it is provided with between the gas thermal treatment zone and the item for disposal thermal treatment zone;
Air-flow accelerator card, causes air flow through the structure that region is tapered, accelerates to air-flow, allows gas to get at and reach blower fan suction inlet
Place, it is achieved the interior circulation of air-flow;
Gas-flow deflector, the air-flow making blower fan the most heated becomes opposite direction motion, from lower floor's item for disposal thermal treatment zone
Heat to described heated air-flow and return formation circulation;
Heater, the gas heating of fan outlet.
Preferably, the item for disposal of the item for disposal thermal treatment zone arranges the fixing direction of motion, makes the hot air circulation direction can not be reverse.
Preferably, point for measuring temperature is set at the exit flow return of gas heating.
Preferably, described net belt type built-in Cycling hot-blast heating tempering furnace is splicing structure.
A kind of by hydronic method in described net belt type built-in Cycling hot-blast heating tempering furnace hot blast, its feature exists
In: utilizing spiral case blower fan, the gas making a certain region heated fully flows and mixes preheating, then blows to uniformity of temperature profile
Property require that high region, to workpiece heat, then is sucked this portion gas by blower fan, be again passed to the thermal treatment zone, so that gas
Body is formed and circulates, it is achieved the uniform heating of workpiece.
Preferably, the gas thermal treatment zone is used to separate with the item for disposal thermal treatment zone between the gas thermal treatment zone and the item for disposal thermal treatment zone
Plate, makes thermal source separate with item for disposal, prevents heater from causing hot-spot directly to workpiece heat;Make upper and lower two-layer different directions
Air-flow non-interference, air-flow is heated in the gas thermal treatment zone, is then passed to the item for disposal thermal treatment zone.
Preferably, the air-flow using gas-flow deflector to make blower fan the most heated becomes opposite direction motion, at lower floor
The reason product thermal treatment zone is heated to item for disposal and returns formation circulation.
Preferably, device of the present invention is splicing structure, and assembly and disassembly is easy to maintenance.
The net belt type built-in Cycling hot-blast heating tempering furnace that the present invention provides has the advantage that
1, net belt type of the present invention built-in Cycling hot-blast heating tempering furnace and heating means thereof make in-furnace temperature be distributed
Uniformly, same section temperature difference is greatly reduced.
2, net belt type of the present invention built-in Cycling hot-blast heating tempering furnace and heating means thereof have minimizing and are manufactured into
The advantages such as originally, energy-conservation, noise is little, easy to maintenance.
3, the present invention uses spiral case blower fan, and spiral case fan delivery is big, pressure is little.Wind Volume realizes in can making the unit interval
Repeatedly circulate;Little pressure can make the fan outlet air velocity will not be too fast, so that air-flow fully heats in the thermal treatment zone.
4, the present invention is provided with the thermal treatment zone and item for disposal demarcation strip, makes thermal source separate with item for disposal, is unlikely to heater straight
Connect to workpiece heat, cause hot-spot;The air-flow simultaneously making upper and lower two-layer different directions is non-interference, and air-flow is at thermal treatment zone quilt
Heating, is then delivered to item for disposal district.
5, the present invention is provided with air-flow accelerator card, utilizes and causes air flow through the structure that region is tapered, accelerates to air-flow, makes place
Also can there is good speed in the gas from blower fan farthest, allow gas to get at and reach at blower fan suction inlet, it is achieved follow in air-flow
Ring.The present invention arranges gas-flow deflector effect, and the air-flow making blower fan the most heated becomes opposite direction motion, processes from lower floor
Product layer heats to it and returns formation circulation.
6, device of the present invention is splicing structure, and assembly and disassembly is easy to maintenance.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the tempering furnace structure using tradition stirring temperature equalization system.
Fig. 2 is net belt type of the present invention built-in Cycling hot-blast heating tempering furnace schematic diagram.
Fig. 3 is to be the enlarged drawing of CC part in Fig. 2, is net belt type of the present invention built-in Cycling hot-blast heating tempering furnace
The enlarged diagram of a thermal treatment zone.
Fig. 4 is the net belt type of the present invention built-in Cycling hot-blast heating overall schematic perspective view of tempering furnace.
Wherein: 1, stirring system 2, the gas thermal treatment zone 3, the item for disposal thermal treatment zone 4, spiral case blower fan 5, the gas thermal treatment zone with
Item for disposal thermal treatment zone demarcation strip 6, air-flow accelerator card 7, gas-flow deflector 8, heater 9, demarcation strip 10, item for disposal 11,
Bottom subregion plate 12, foraminous conveyer
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearer, below by drawings and Examples, right
Technical scheme is described in further detail.It should be appreciated that specific embodiment described herein is only used
In the principle of the explanation present invention, it is not intended to limit the present invention.
If Fig. 1 is the tempering furnace structure using tradition stirring temperature equalization system.12 meters of long bodies of heater just need six sets to stir system
System 1, manufacturing cost increases, and fault rate increases, and customer using cost increases;If body of heater the widest point, for from fan farther out
Place is relatively slow due to air velocity, and air heat exchange is uneven, may result in temperature drift or on the low side at this.
If Fig. 2 is the tempering furnace structure using built-in Cycling hot-blast heating.The built-in Cycling hot-blast heating of described net belt type returns
Stove, including hot blast internal circulation system, described hot blast internal circulation system includes the gas being positioned at described hot blast internal circulation system top
The body thermal treatment zone 2, being positioned at the item for disposal thermal treatment zone 3 of described hot blast internal circulation system bottom, spiral case blower fan 4, spiral case blower fan is system
Operating power source, makes this regional gas stream circulate by suction with blowing;Do not interfere with the temperature of other temperature controlled region.Blower fan feature is
Wind Volume, little pressure.In Wind Volume can make the unit interval, realization repeatedly circulates;Little pressure can make fan outlet air velocity
Will not be too fast, so that air-flow fully heats in the thermal treatment zone.It is provided with gas between the gas thermal treatment zone and the item for disposal thermal treatment zone
The thermal treatment zone and item for disposal thermal treatment zone demarcation strip 5;Air-flow accelerator card 6, causes air flow through the structure that region is tapered, accelerates to air-flow,
Allow gas to get at and reach at blower fan suction inlet, it is achieved the interior circulation of air-flow;Gas-flow deflector 7, makes the gas that blower fan is the most heated
Stream becomes opposite direction motion, heats to from lower floor's item for disposal thermal treatment zone described heated air-flow and returns formation circulation;Add
Hot device 8, the gas heating of fan outlet.Net belt type of the present invention built-in Cycling hot-blast heating tempering furnace and heating side thereof
Method makes in-furnace temperature be evenly distributed, outside same section temperature difference is greatly reduced, also have minimizing manufacturing cost, energy-conservation, noise is little, dimension
Protect the advantages such as convenient.As used the tempering furnace structure of built-in Cycling hot-blast heating in Fig. 2,16 meters of long tempering furnaces only employ one
Individual stirring system, two Cycling hot-blast heating systems.The Wind Volume spiral case blower fan used due to blower fan, can make blower fan blow out
Gas is full of whole zone of heating, guides through deflector, blow forward after lower floor's workpiece layer after making gas fully heat, and gives place
Reason product heat.Whole tempering furnace is divided into four districts, temperature control one district, temperature control two district, temperature control three district, temperature control four district.Each temperature controlled region
Between be provided with demarcation strip 9.There is single temperature-controlling system in each district, and air-flow is in each district inner loop, the gas in each district
As heat exchange medium, being heated gas by gas and add hot gas to item for disposal and be heated, whole flow process is constantly followed
Ring, to workpiece heat, both ensure that the gas temperature uniformity of surface of the work, in turn ensure that item for disposal was fully heated.Every two
Being provided with bottom subregion plate 11 between individual temperature controlled region, moves in item for disposal 10 direction to the right along figure, makes the hot air circulation direction can not
Reversely.
Nearly 20 meters of the described whole equipment of tempering furnace structure, foraminous conveyer 12 is wide 1.6 meters, temperature control one district and temperature control two district because
Heater profile is relatively tightr, and every district is comparatively short, and workpiece is in temperature raising period, heater full power operation, so often using
Use structure.Temperature control three district and temperature control four district are in heat preservation zone, are the significant points of tempering furnace, the most long, use hot air circulation
Heating arrangement.
Preferably, the item for disposal of the item for disposal thermal treatment zone arranges the fixing direction of motion, makes the hot air circulation direction can not be reverse.
This Cycling hot-blast heating system item for disposal moves from left to right as shown in Figure 2, and hot air circulation direction can not be reverse, and item for disposal is logical
Although passing through heating zone when crossing this region, but workpiece temperature being likely not to have and reaches design temperature, if airflow direction fortune
Dynamic, then the highest wind of heat can first with cold absorption surface, when arriving this temperature controlled region end, gas flow temperature can reduce, thus
The temperature in the next district of impact.The point for measuring temperature in whole district, at the exit flow return that gas heats, makes the reality that item for disposal heats
Border temperature is the most identical with design temperature, reduces the temperature difference.
Preferably, point for measuring temperature is set at the exit flow return of gas heating.
Preferably, described net belt type built-in Cycling hot-blast heating tempering furnace is splicing structure.
A kind of by hydronic method in described net belt type built-in Cycling hot-blast heating tempering furnace hot blast, utilize spiral case
Blower fan, the gas making a certain region heated fully flows and mixes preheating, then blows to temperature distribution evenness requirement high
Region is to workpiece heat, then by blower fan, this portion gas is sucked, and is again passed to the thermal treatment zone, so that gas forms circulation
Flowing, it is achieved the uniform heating of workpiece.
Preferably, the gas thermal treatment zone and item for disposal thermal treatment zone demarcation strip are used between the gas thermal treatment zone and the item for disposal thermal treatment zone
5, make thermal source separate with item for disposal, prevent heater 8 from causing hot-spot directly to workpiece heat;Make upper and lower two-layer different directions
Air-flow non-interference, air-flow is heated in the gas thermal treatment zone, is then passed to the item for disposal thermal treatment zone.
Preferably, the air-flow using gas-flow deflector to make blower fan the most heated becomes opposite direction motion, at lower floor
The reason product thermal treatment zone is heated to item for disposal and returns formation circulation.
Device of the present invention is splicing structure, and assembly and disassembly is easy to maintenance.
Above-described detailed description of the invention, has been carried out the purpose of the present invention, technical scheme and beneficial effect further
Describe in detail.The present invention still has numerous embodiments, all employing equivalents or equivalent transformation and all technical sides of being formed
Case, within all falling within protection scope of the present invention.
Claims (7)
1. a net belt type built-in Cycling hot-blast heating tempering furnace, it is characterised in that: include hot blast internal circulation system, described hot blast
Internal circulation system includes being positioned at the gas thermal treatment zone on described hot blast internal circulation system top, being positioned under described hot blast internal circulation system
The item for disposal thermal treatment zone in portion, spiral case blower fan, spiral case blower fan is System Operation power source, makes this regional gas stream circulate by suction with blowing
Get up;
The gas thermal treatment zone and item for disposal thermal treatment zone demarcation strip it is provided with between the gas thermal treatment zone and the item for disposal thermal treatment zone;
Air-flow accelerator card, causes air flow through the structure that region is tapered, accelerates to air-flow, allows gas to get at and reach at blower fan suction inlet,
Realize the interior circulation of air-flow;
Gas-flow deflector, the air-flow making blower fan the most heated becomes opposite direction motion, from lower floor's item for disposal thermal treatment zone to institute
State heated air-flow heat and return formation circulation;
Heater, the gas heating of fan outlet.
Net belt type the most according to claim 1 built-in Cycling hot-blast heating tempering furnace, it is characterised in that: the item for disposal thermal treatment zone
Item for disposal the fixing direction of motion is set, make the hot air circulation direction can not be reverse.
Net belt type the most according to claim 1 built-in Cycling hot-blast heating tempering furnace, it is characterised in that: in gas heating
At exit flow return, point for measuring temperature is set.
Net belt type the most according to claim 1 built-in Cycling hot-blast heating tempering furnace, it is characterised in that: in described net belt type
Putting Cycling hot-blast heating tempering furnace is splicing structure.
5. one kind with hydronic side in the built-in Cycling hot-blast heating tempering furnace hot blast of the net belt type described in claim 1-4
Method, it is characterised in that: utilizing spiral case blower fan, the gas making a certain region heated fully flows and mixes preheating, then blows to
Temperature distribution evenness requires that high region, to workpiece heat, then is sucked this portion gas by blower fan, is again passed to add
Hot-zone, circulates so that gas is formed, it is achieved the uniform heating of workpiece.
Hydronic method in net belt type the most according to claim 5 built-in Cycling hot-blast heating tempering furnace hot blast, its
It is characterised by: use the gas thermal treatment zone and item for disposal thermal treatment zone demarcation strip between the gas thermal treatment zone and the item for disposal thermal treatment zone, make heat
Source separates with item for disposal, prevents heater from causing hot-spot directly to workpiece heat;Make the air-flow of upper and lower two-layer different directions
Non-interference, air-flow is heated in the gas thermal treatment zone, is then passed to the item for disposal thermal treatment zone.
Hydronic method in net belt type the most according to claim 5 built-in Cycling hot-blast heating tempering furnace hot blast, its
It is characterised by: the air-flow using gas-flow deflector to make blower fan the most heated becomes opposite direction motion, and from lower floor, item for disposal adds
Hot-zone is heated to item for disposal and returns formation circulation.
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CN201610776988.XA CN106191414A (en) | 2016-08-30 | 2016-08-30 | A kind of net belt type built-in Cycling hot-blast heating tempering furnace and the method for heating thereof |
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CN201610776988.XA CN106191414A (en) | 2016-08-30 | 2016-08-30 | A kind of net belt type built-in Cycling hot-blast heating tempering furnace and the method for heating thereof |
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Cited By (2)
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CN107916382A (en) * | 2017-12-14 | 2018-04-17 | 苏州中门子科技有限公司 | A kind of deflecting jet flow heat treatment process for being used for aviation or military project aluminium |
CN109554520A (en) * | 2019-01-23 | 2019-04-02 | 刘童童 | A kind of mesh-belt type hot air circulation annealing stove |
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CN109554520A (en) * | 2019-01-23 | 2019-04-02 | 刘童童 | A kind of mesh-belt type hot air circulation annealing stove |
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CB02 | Change of applicant information |
Address after: 224100 No. 333 Nanxiang Road, Yancheng City economic and Technological Development Zone, Dafeng District, Jiangsu Applicant after: Jiangsu Fengdong Thermal Technology Co., Ltd. Address before: 224199 No. 333 Nanxiang Road, Yancheng City economic and Technological Development Zone, Jiangsu Applicant before: Jiangsu Fengdong Thermal Technology Co., Ltd. |
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Application publication date: 20161207 |