CN106190401A - A kind of preparation method of biomass solid formed fuel - Google Patents
A kind of preparation method of biomass solid formed fuel Download PDFInfo
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- CN106190401A CN106190401A CN201610631466.0A CN201610631466A CN106190401A CN 106190401 A CN106190401 A CN 106190401A CN 201610631466 A CN201610631466 A CN 201610631466A CN 106190401 A CN106190401 A CN 106190401A
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- fuel
- solid formed
- biomass solid
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- bagasse
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/02—Use of additives to fuels or fires for particular purposes for reducing smoke development
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L9/00—Treating solid fuels to improve their combustion
- C10L9/10—Treating solid fuels to improve their combustion by using additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/08—Drying or removing water
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/32—Molding or moulds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
Abstract
The invention discloses the preparation method of a kind of biomass solid formed fuel, be bagasse to add pulverizer be crushed to 40 60 mesh, obtain bagasse powder;Bagasse powder, magnesium oxide, red mud, Kaolin and cerous sulfate are added agitator, adds suitable quantity of water and stir into pastel;Taking above-mentioned pastel and put into muffle furnace, at temperature is 700 900 DEG C, roasting 2 3h, obtains carbide;After being mixed homogeneously with polyvinyl butyral resin glue and bituminous epoxy by carbide, the mixed material obtained is delivered to forming machine, is 120 140 DEG C in temperature, and pressure is extruded under 60 90Mpa, obtains shaped fuel;Shaped fuel is dried, is cooled to room temperature, packaging, obtain biomass solid formed fuel.It is 20 23MJ/kg that the calorific value of biomass molding fuel product prepared by the present invention controls, and content of ashes is 3.2 4.7%, and water absorption rate is 10 12%, and properties is better than current commercial product.
Description
Technical field
The present invention relates to biomass fuel processing technique field, the preparation side of a kind of biomass solid formed fuel
Method.
Background technology
For a long time, the Fossil fuel such as oil, natural gas, coal is always the main energy sources that the mankind consume, and is the mankind
Economical prosperity, the progress of society and growth in the living standard are made that the biggest contribution.But due to coal, oil and natural gas etc.
Mineral resources are non-renewable, and resource is limited, are faced with the danger petered out.In recent years, the energy, environmental problem
Outstanding day by day, energy prices continuous rise, whole world research and development bioenergy becomes focus.China is a large agricultural country, biological
Mass-energy resource is the abundantest.But the utilization rate of crops leftovers only reaches 20-30%, agricultural waste material there are about half abandon in
Wilderness fails to utilize even burns, and not only can not be comprehensively utilized, and causes the serious waste of resource, and pollutes environment.Biological
The compact formed technology of matter can fully comprehensively utilize plant resources and prepare biomass molding fuel, can effectively alleviate the current energy
Crises problem.
Biomass molding fuel is to utilize compact formed technology that biomass processing becomes easily storage and the convenient life used
Material grains or bar-shaped, patch fuel, have that volume is little, capacity is big, calorific value is high, combusting firepower is prosperous, raw material the most easily takes, can be again
The characteristic such as raw, in combustion process, deslagging is few, flue dust and the advantage such as content of sulfur dioxide is low, environmental pollution is little, is coal and fuel wood
Outstanding alternative fuel.China's introduction of foreign technology eighties in 20th century begins one's study and develops biomass moulding technology, the most
Begin to take shape. through continuous research and development, having been achieved for bigger development, the enterprise of former is researched and produced in the whole nation
Or existing tens of R&D institution.But China's biomass molding fuel there are still bigger problem now, processing technique is complicated, difficult
Degree is big, energy consumption is big, cost is high;Shaped fuel excess-heat value, moisture content and ash are difficult to control to;Shaped fuel holds in combustion
Easily slagging scorification, easy dust stratification, so that fuel combustion is insufficient, not only pollutes environment and has also corroded production equipment;Due to processing system
Grain raw material be high microsteping material, raw material is loose, size and material variation, when grain forming, difficulty is pressed into compact grain
Shape;The rough of molding, various shapes also have impact on sales volume, and what these problems were serious constrains biomass moulding combustion
The large-scale production of material.
Summary of the invention
The problem existed for current biomass preparation of fuel of the present invention, it is provided that a kind of biomass solid formed fuel
Preparation method.The biomass fuel that this method prepares has that density is little, calorific value is high, ash is few, the internal voids of product is little,
The loosest, humidity resistance is good, can the advantage such as preservation for a long time.
In order to realize object above, the technical solution used in the present invention is as follows:
The preparation method of a kind of biomass solid formed fuel, is with weight ratio as 100:5-10:5-10:10-15:3-5:6-
The bagasse of 10:4-8, magnesium oxide, red mud, Kaolin, cerous sulfate, polyvinyl butyral resin glue and bituminous epoxy are former
Material, by pulverizings, molding, the operation such as to be dried prepared, and described method concrete operation step is as follows:
(1) bagasse is added pulverizer and be crushed to 40-60 mesh, obtain bagasse powder;
(2) bagasse powder, magnesium oxide, red mud, Kaolin and cerous sulfate are added agitator, add suitable quantity of water and stir into paste
Shape thing;
(3) taking above-mentioned pastel and put into muffle furnace, at temperature is 700-900 DEG C, roasting 2-3h, obtains carbide;
(4) after carbide being mixed homogeneously with polyvinyl butyral resin glue and bituminous epoxy, the mixed material conveying obtained
To forming machine, being 120-140 DEG C in temperature, pressure is extruded under 60-90Mpa, obtains shaped fuel;
(5) shaped fuel is dried, be cooled to room temperature, packaging, obtain biomass solid formed fuel.
Preferably, the water content of the above bagasse is 10%.
Preferably, above step (2) described stirring is stirring 20-30min under rotating speed is 300-500r/min.
Preferably, the heating rate of above step (3) described roasting is 5-10 DEG C/min.
Preferably, the mass concentration of the above polyvinyl alcohol resin glue is 15%.
Preferably, above step (5) described drying is to be dried to water content at temperature is 80-100 DEG C by shaped fuel
For 5-8%.
Compared with prior art, advantages of the present invention and good effect are:
1, the present invention is using agricultural waste material bagasse as primary raw material, and raw material sources are extensive, cheap, not only comprehensive utilization
With garbage, reduce environmental pollution, it is achieved the sustainable development of resource, moreover it is possible to effectively alleviate current energy crisis and ask
Topic, after solid molding fuel burning simultaneously, charcoal ash can be used as again fertilizer, expands the using value of bagasse.
2, the present invention is by red mud, Kaolin and the common effect of cerous sulfate, it is possible to decrease the burning-point of shaped fuel, improves combustion
The fusing point of material ash, solves easily slagging scorification, easy dust stratification, insufficient the asking of burning in combustion of current biomass shaped fuel
Topic.
3, the present invention adds polyvinyl butyral resin glue and bituminous epoxy in shaped fuel, owing to polyvinyl alcohol contracts
Butyral resin and bituminous epoxy have stronger caking property and adsorptivity, so that the product arrived is fine and close, the loosest, are difficult to tide
Solve, can preserve for a long time, simultaneously can the harmful gas that produces in combustion of adsorbed fuel.
4, the present invention adds magnesium oxide in shaped fuel, can play combustion-supporting effect, make molding in fuel combustion process
The reactivity of fuel is improved, it is possible to reach the effect fully burnt completely;Magnesium oxide plays solid sulfur in combustion
Effect, make sulfur dioxide reaction generate magnesium sulfate, thus reduce the discharge of form waste gas of sulfur dioxide;The most also there is bonding, prevent
Water and the effect of enhancing.
The calorific value of the biomass molding fuel product that 5, prepared by the present invention controls to be 20-23MJ/kg, and content of ashes is 3.2-
4.7%, water absorption rate is 10-12%, and properties is better than current commercial product.
6, the inventive method has that preparation technology is simple, it is low to consume energy, production efficiency is high, ratio of briquetting is high, low cost and other advantages,
Prepare biomass fuel density little, calorific value is high, ash is few, the internal voids of product is little, the loosest, humidity resistance is good, can
Long-term preservation, it is adaptable to industrialized production.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is further described, but is not limited to protection scope of the present invention.
Embodiment 1
A kind of preparation method of biomass solid formed fuel, concrete operation step is as follows:
(1) bagasse that 100kg water content is 10% is added pulverizer and be crushed to 40 mesh, obtain bagasse powder;
(2) bagasse powder, magnesium oxide 5kg, red mud 8kg, Kaolin 12kg and cerous sulfate 3kg are added agitator, add
150kg water, stirs 20min under rotating speed is 500r/min, obtains pastel;
(3) taking above-mentioned pastel and put into muffle furnace, at temperature is 700 DEG C, roasting 3h, obtains carbide;
(4) after carbide being mixed homogeneously with polyvinyl butyral resin glue 7kg and bituminous epoxy 6kg, the mixture obtained
Material is delivered to forming machine, is 120 DEG C in temperature, and pressure is extruded under 80Mpa, obtains shaped fuel;
(5) being dried at temperature is 80 DEG C by shaped fuel to water content is 8%, is cooled to room temperature, packaging, obtains biomass solid
Body formed fuel.
Embodiment 2
A kind of preparation method of biomass solid formed fuel, concrete operation step is as follows:
(1) bagasse that 100kg water content is 10% is added pulverizer and be crushed to 40 mesh, obtain bagasse powder;
(2) bagasse powder, magnesium oxide 8kg, red mud 5kg, Kaolin 15kg and cerous sulfate 4kg are added agitator, add
180kg water, stirs 30min under rotating speed is 300r/min, obtains pastel;
(3) taking above-mentioned pastel and put into muffle furnace, at temperature is 800 DEG C, roasting 2.5h, obtains carbide;
(4) after carbide being mixed homogeneously with polyvinyl butyral resin glue 6kg and bituminous epoxy 8kg, the mixture obtained
Material is delivered to forming machine, is 140 DEG C in temperature, and pressure is extruded under 70Mpa, obtains shaped fuel;
(5) being dried at temperature is 100 DEG C by shaped fuel to water content is 5%, is cooled to room temperature, packaging, obtains biomass solid
Body formed fuel.
Embodiment 3
A kind of preparation method of biomass solid formed fuel, concrete operation step is as follows:
(1) bagasse that 100kg water content is 10% is added pulverizer and be crushed to 60 mesh, obtain bagasse powder;
(2) bagasse powder, magnesium oxide 10kg, red mud 8kg, Kaolin 10kg and cerous sulfate 5kg are added agitator, add
150kg water, stirs 30min under rotating speed is 500r/min, obtains pastel;
(3) taking above-mentioned pastel and put into muffle furnace, at temperature is 900 DEG C, roasting 2h, obtains carbide;
(4) after carbide being mixed homogeneously with polyvinyl butyral resin glue 10kg and bituminous epoxy 6kg, the mixture obtained
Material is delivered to forming machine, is 130 DEG C in temperature, and pressure is extruded under 90Mpa, obtains shaped fuel;
(5) being dried at temperature is 80 DEG C by shaped fuel to water content is 8%, is cooled to room temperature, packaging, obtains biomass solid
Body formed fuel.
Embodiment 4
A kind of preparation method of biomass solid formed fuel, concrete operation step is as follows:
(1) bagasse that 100kg water content is 10% is added pulverizer and be crushed to 60 mesh, obtain bagasse powder;
(2) bagasse powder, magnesium oxide 8kg, red mud 7kg, Kaolin 12kg and cerous sulfate 5kg are added agitator, add
180kg water, stirs 25min under rotating speed is 500r/min, obtains pastel;
(3) taking above-mentioned pastel and put into muffle furnace, at temperature is 800 DEG C, roasting 3h, obtains carbide;
(4) after carbide being mixed homogeneously with polyvinyl butyral resin glue 10kg and bituminous epoxy 4kg, the mixture obtained
Material is delivered to forming machine, is 140 DEG C in temperature, and pressure is extruded under 80Mpa, obtains shaped fuel;
(5) being dried at temperature is 100 DEG C by shaped fuel to water content is 5%, is cooled to room temperature, packaging, obtains biomass solid
Body formed fuel.
Through biomass molding fuel prepared by detection above example 1-4, the calorific value of product, content of ashes and water absorption
Can be as shown in the table:
Sample | Calorific value (MJ/kg) | Content of ashes (%) | Water absorption rate (%) |
Embodiment 1 | 22.4 | 3.97 | 10.8 |
Embodiment 2 | 20.7 | 4.56 | 11.6 |
Embodiment 3 | 22.9 | 2.28 | 11.2 |
Embodiment 4 | 21.5 | 3.12 | 10.3 |
Drawing from testing result, the calorific value of present invention biomass molding fuel product controls as 20-23MJ/kg, content of ashes
For 3.2-4.7%, water absorption rate is 10-12%, and properties is better than current commercial product.
Above content is it cannot be assumed that the present invention is embodied as being confined to these explanations, for the technical field of the invention
Those of ordinary skill for, without departing under present inventive concept premise, it is also possible to make some simple deduction or replace, all answer
When being considered as belonging to the scope of patent protection that the present invention is determined by the claims submitted to.
Claims (6)
1. the preparation method of a biomass solid formed fuel, it is characterised in that: be with weight ratio as 100:5-10:5-10:
The bagasse of 10-15:3-5:6-10:4-8, magnesium oxide, red mud, Kaolin, cerous sulfate, polyvinyl butyral resin glue and ring
Oxygen Colophonium is raw material, by pulverizing, molding, be dried etc. operation prepare, described method concrete operation step is as follows:
Bagasse is added pulverizer and is crushed to 40-60 mesh, obtain bagasse powder;
Bagasse powder, magnesium oxide, red mud, Kaolin and cerous sulfate are added agitator, adds suitable quantity of water and stir into pasty state
Thing;
Taking above-mentioned pastel and put into muffle furnace, at temperature is 700-900 DEG C, roasting 2-3h, obtains carbide;
After being mixed homogeneously with polyvinyl butyral resin glue and bituminous epoxy by carbide, the mixed material obtained is delivered to into
Type machine, is 120-140 DEG C in temperature, and pressure is extruded under 60-90Mpa, obtains shaped fuel;
Shaped fuel is dried, is cooled to room temperature, packaging, obtain biomass solid formed fuel.
The preparation method of biomass solid formed fuel the most according to claim 1, it is characterised in that: containing of described bagasse
The water yield is 10%.
The preparation method of biomass solid formed fuel the most according to claim 1, it is characterised in that: step is stirred described in (2)
Mixing is stirring 20-30min under rotating speed is 300-500r/min.
The preparation method of biomass solid formed fuel the most according to claim 1, it is characterised in that: step (3) described roasting
The heating rate burnt is 5-10 DEG C/min.
The preparation method of biomass solid formed fuel the most according to claim 1, it is characterised in that: described polyvinyl alcohol tree
The mass concentration of fat glue is 15%.
The preparation method of biomass solid formed fuel the most according to claim 1, it is characterised in that: step (5) described baking
Dry be shaped fuel is dried at temperature is 80-100 DEG C to water content be 5-8%.
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CN201610631466.0A CN106190401A (en) | 2016-08-04 | 2016-08-04 | A kind of preparation method of biomass solid formed fuel |
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CN201610631466.0A CN106190401A (en) | 2016-08-04 | 2016-08-04 | A kind of preparation method of biomass solid formed fuel |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110331021A (en) * | 2019-06-28 | 2019-10-15 | 安徽杰沃循环农业发展有限公司 | A method of improving stalk biomass charcoal combustion thermal efficiency |
Citations (4)
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CN102021059A (en) * | 2010-12-10 | 2011-04-20 | 华北电力大学 | Forming method for modifying biomass fuel by rapid thermal treatment process |
CN102816621A (en) * | 2012-09-19 | 2012-12-12 | 中国科学院广州能源研究所 | Method for preparing briquette fuels by waste woods in furniture factory |
CN104830397A (en) * | 2015-05-21 | 2015-08-12 | 刘冬明 | Compound high-temperature environment-friendly biomass fuel and preparation method thereof |
CN105238480A (en) * | 2015-10-17 | 2016-01-13 | 东至县兴农菌业有限责任公司 | High efficiency biomass fuel and preparation method thereof |
-
2016
- 2016-08-04 CN CN201610631466.0A patent/CN106190401A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102021059A (en) * | 2010-12-10 | 2011-04-20 | 华北电力大学 | Forming method for modifying biomass fuel by rapid thermal treatment process |
CN102816621A (en) * | 2012-09-19 | 2012-12-12 | 中国科学院广州能源研究所 | Method for preparing briquette fuels by waste woods in furniture factory |
CN104830397A (en) * | 2015-05-21 | 2015-08-12 | 刘冬明 | Compound high-temperature environment-friendly biomass fuel and preparation method thereof |
CN105238480A (en) * | 2015-10-17 | 2016-01-13 | 东至县兴农菌业有限责任公司 | High efficiency biomass fuel and preparation method thereof |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110331021A (en) * | 2019-06-28 | 2019-10-15 | 安徽杰沃循环农业发展有限公司 | A method of improving stalk biomass charcoal combustion thermal efficiency |
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