A kind of oiliness protective coating compositions and application thereof and the production method of titanium pipe
Technical field
The present invention relates to paint field, in particular it relates to a kind of oiliness protective coating compositions, this coating composition is at titanium
Application in pipe production, and the production method of titanium pipe.
Background technology
Use prior art at present during producing titanium pipe, after titanium ingot is incubated 4h in 900 DEG C of heating furnaces, release
Heating furnace, carries out rolling the work of titanium pipe.Owing to titanio titanium alloy is after high temperature 900 DEG C insulation 4h, when rolling titanium pipe, meeting and steel
There is " viscous titanium " in ferrum rolling equipment, roller-way and rolling capstan winch, " lacking of different depth occurs in this titanium tube-surface making rolling obtain
Meat " phenomenon, owing to being to rotate perforation, rolling when rolling titanium pipe, titanium base carries out drilling/rolling during high-speed rotation,
Due to the hot properties effect of titanio titanium alloy, it is easy to be deposited with phenomenon with ferrum, can generate TiFe phase what is more.If
Titanium tube-surface generation TiFe meets and has a strong impact on titanium material surface mechanical properties and tissue, makes titanium pipe in following process and use process
In bring various defect, loss, the defect problem such as the most corrosion-resistant;Further, since equipment " viscous titanium " causes in follow-up rolling
Journey is wanted first grinding apparatus could again roll follow-up titanium pipe.Can not continuous rolling titanium pipe or titanium material product, when wasting substantial amounts of
Between and energy consumption;Meanwhile, for ensureing dimension of inner and outer diameters precision and the surface quality of titanium pipe, manufacturer is all to be had by titanium tube-surface
It is relatively big, owing to titanium ingot is by titanium sponge reaction system, by titanium pipe that the part of " misrun " phenomenon carries out machining, so loss
Inner and outer portions machines away, and has a strong impact on cost and the lumber recovery of titanium material.
Accordingly, it would be desirable to one can effectively prevent titanium-steel bonding, thus greatly reduce titanium pipe production cost, improve to produce and imitate
The coating of rate.
Summary of the invention
It is an object of the invention to overcome the phenomenon being susceptible to titanium-steel bonding in prior art during production titanium pipe, carry
Supply a kind of oiliness protective coating compositions and application thereof and the production method of titanium pipe.
To achieve these goals, the present invention provides a kind of oiliness protective coating compositions, wherein, protects with described oiliness
The gross weight of coating composition is 100 weight portion meters, and the oiliness that described oiliness protective coating compositions contains 5-15 weight portion becomes
Membrane, the Al powder of 40-45 weight portion, the Sn powder of 0-5 weight portion and the Al of 40-45 weight portion2O3Powder.
Present invention also offers the oiliness protective coating compositions of the present invention application in titanium pipe produces.
Present invention also offers the production method of a kind of titanium pipe, wherein, the method is included in and carries out titanium ingot rolling titanium pipe
Before, in the surface-coated oiliness protective coating compositions of capstan winch and/or roller-way, wherein, described oiliness protective coating compositions
For oiliness protective coating compositions of the present invention.
The present invention provide oiliness protective coating compositions can guarantee that titanium ingot 900 DEG C rolling or perforation procedure in, not with
There is bonding reaction in steel equipment roller-way and/or capstan winch, improves lumber recovery and the production efficiency of the processing of titanium material.Such as, to climb steel
As a example by, rolling titanium material product, design is produced 10000 tons of production capacities per year, with the 1.5 tons of calculating of each titanium ingot (semifinished product), to be produced 6300 every year
, there is titanium steel bonding 5mm-20mm depth calculation with each titanium ingot surface in the titanium ingot of individual left and right, and each titanium ingot needs to machine away
100-200 kilogram, with the calculating of 80000 yuan/ton of titanium ingot, each titanium ingot is because " viscous titanium " phenomenon is cut partial loss at 8000-
Between 16000 yuan, meanwhile, substantial amounts of human and material resources are also spent to cut, when extra increase titanium material production cost and production
Between, and use oiliness protective coating of the present invention, substantial amounts of production is saved in the production for titanium pipe and other titanium alloy products
Cost, to use coating 2-5kg to calculate in each titanium ingot operation of rolling, coating price is calculated by 200,000/ton, every year that saving is raw
Produce cost about 21,420,000 yuan.
Oiliness protective coating compositions of the present invention being applied in titanium pipe produces, production technology simply, easily operate, can
To use online on the production line equipped with pneumatic spraying, airless spraying or the equipment of brushing.
The present invention provide oiliness protective coating compositions in do not contain in RoHS mass limit harmful element, meanwhile,
This product does not has noxious substance to volatilize in atmosphere, does not affect environmental protection effect of construction environment etc.;Oiliness protection in the present invention is coated with
Feed composition configuration technique simple, it is possible to use time extemporaneous preparation, preparation the time short, simple possible, it is also possible to preparation produce after,
Room temperature for storage, coating stabilization shelf-stability can reach more than 6 months, it may appear that precipitation, lamination, but, during use
Shake up or re-start stirring can use.
The production method of titanium pipe of the present invention has good economic benefit and social benefit, in titanium material production industry
There is the most wide popularizing application prospect.
Other features and advantages of the present invention will be described in detail in detailed description of the invention part subsequently.
Accompanying drawing explanation
Accompanying drawing is used to provide a further understanding of the present invention, and constitutes the part of description, with following tool
Body embodiment is used for explaining the present invention together, but is not intended that limitation of the present invention.In the accompanying drawings:
Fig. 1 is the capstan arrangement for producing titanium pipe.
Detailed description of the invention
Hereinafter the detailed description of the invention of the present invention is described in detail.It should be appreciated that described herein specifically
Embodiment is merely to illustrate and explains the present invention, is not limited to the present invention.
The end points of scope disclosed in this article and any value are not limited to this accurate scope or value, these scopes or
Value should be understood to the value comprised close to these scopes or value.For numerical range, between the endpoint value of each scope, respectively
Between endpoint value and the single point value of individual scope, and can obtain one or more between single point value with combination with one another
New numerical range, these numerical rangies should be considered the most specifically to disclose.
The invention provides a kind of oiliness protective coating compositions, wherein, total with described oiliness protective coating compositions
Weight is 100 weight portion meters, and described oiliness protective coating compositions contains the oiliness film former of 5-15 weight portion, 40-45 weight
Al powder, the Sn powder of 0-5 weight portion and the Al of 40-45 weight portion of part2O3Powder.
According to the present invention, described oiliness protective coating compositions is when temperature reaches 900 DEG C, and coating starts by smoulder
Fall, but Sn can slowly melt deliquescing, now can be by the Al powder in coating and Al2O3Powder is fixed on roller-way and/or capstan winch surface,
Titanium-steel bonding is prevented while heat insulation;Meanwhile, the Al powder in coating and titanium generation alloying reaction, form TiAl3Close
Layer gold, the material of this alloy-layer is the finest and close, can be by titanium and extraneous (iron and steel) isolation, it is to avoid the materials such as titanium and the external world, oxygen element
There is bonding reaction, reach to prevent the effect of titanium-steel bonding.In order to prevent titanium-steel bonding, preferable case further
Under, it is in terms of 100 weight portions by the gross weight of described oiliness protective coating compositions, described oiliness protective coating compositions contains 7-
The oiliness film former of 12 weight portions, the Al powder of 41-44 weight portion, the Sn powder of 1-4 weight portion and the Al of 42-44 weight portion2O3Powder;
It is further preferred that the gross weight by described oiliness protective coating compositions is in terms of 100 weight portions, described oiliness protective coating group
Compound contains the oiliness film former of 9-11 weight portion, the Al powder of 42-43 weight portion, the Sn powder of 2-3 weight portion and 43-44 weight portion
Al2O3Powder.
A preferred embodiment of the invention, the solid content of described oiliness protective coating compositions is 83-95 weight
Amount %, pH are 6.5-9.5.The most described oiliness protective coating compositions is alkalescence, is so more beneficial for rolling equipment surface
Forming uniform high-temperature adhesion resistant knot protecting film layer, the most at room temperature film layer can fast setting;Further, the protection of described oiliness is coated with
The solid content of feed composition is preferably 87-95 weight %, is possible to prevent superficial film to trickle, and no matter makes coating tack good
When wet film or during dry film, coating tack can meet the needs of titanium ingot roller-way bobbing machine friction, does not haves coating and falls
Skin or dry linting phenomenon.It is further preferred that the solid content of described oiliness protective coating compositions is 90-95 weight %, pH is
7.7-9.2;It is highly preferred that the solid content of described oiliness protective coating compositions is 95 weight %, pH is 8-9.
In the present invention, to the selection of described oil-soluble film former without particular/special requirement, can use commonly used in the art various
Oiliness film former, such as, oiliness film former can be oiliness epoxy resin, oiliness polyurethane paint, oiliness acrylic latex coating and
One or more in oiliness alkyd paint.But the present inventor finds under study for action, when oiliness film former is preferably oiliness
During epoxy resin, it is possible to preventing titanium-steel bonding further, therefore, oiliness film former is preferably oiliness epoxy resin.For oiliness
The solid content of epoxy resin, without particular/special requirement, can use oiliness epoxy resin commonly used in the art, consolidating of oiliness epoxy resin
Content is preferably 40-60 weight %.
A preferred embodiment of the invention, described oiliness protective coating compositions can also contain firming agent,
At least one in dispersant and diluent.It is further preferred that described oiliness protective coating compositions contains firming agent, dispersion
Agent and diluent, it is highly preferred that the gross weight by described oiliness protective coating compositions is in terms of 100 weight portions, described firming agent
Content be 0.1-0.2 weight portion, the content of described dispersant is 0.05-0.1 weight portion, and the content of described diluent is 0.1-
0.5 weight portion.
In the present invention, concrete material respective for described firming agent, dispersant and diluent, without particular/special requirement, can be adopted
With various firming agent, dispersant and diluent commonly used in the art.Such as, firming agent can be SiO2, dispersant can be poly-
At least one in vinyl alcohol, oiliness Tissuemat E, polyvinyl pyrrolidone and polyethylene glycol oxide, diluent can be acetone
Or ethyl acetate.
The preparation method of described oiliness protective coating compositions without particular/special requirement, can be used commonly used in the art by the present invention
Various methods, as long as by each component mix homogeneously.But the present inventor finds under study for action, adopt with the following method
Preparation oiliness protective coating compositions, it is possible to make each component mix evenly.Method particularly includes: under agitation, by diluent
It is slowly added in oiliness film former, after stirring, is slowly added to Al powder, Sn powder and Al while stirring2O3Powder, stirs, so
After add firming agent, stir, add dispersant, stirring, making liquid is uniform and stable phase.
Present invention also offers the oiliness protective coating compositions of the present invention application in titanium pipe produces.By this
Bright described oiliness protective coating compositions is coated in the surface of titanium pipe rolling equipment, can effectively prevent from occurring in titanium pipe production process
The phenomenon of titanium-steel bonding.
Present invention also offers the production method of a kind of titanium pipe, wherein, described method is included in and carries out titanium ingot rolling titanium
Before pipe, in the surface-coated oiliness protective coating compositions of capstan winch and/or roller-way, wherein, described oiliness protective coating combination
Thing is oiliness protective coating compositions of the present invention.
In the present invention, described capstan winch is as shown in Figure 1.Can be the most anti-in capstan winch surface-coated oiliness protective coating compositions
Titanium-steel bonding is there is in stop-pass during crossing capstan winch rolling titanium pipe.
In the present invention, to the mode of described coating, there is no particular limitation, as long as can be by equal for oiliness protective coating compositions
Even being coated in equipment surface, the mode of the most described coating can include pneumatic spraying, airless spraying or brushing.
According to the present invention, described method can also include the oiliness protective coating at capstan winch and/or roller table surface to be coated
After compositions solidification, then carry out titanium ingot rolling titanium pipe.
In the present invention, to the consumption of described oiliness protective coating compositions, there is no particular limitation, can be according to coating oil
The thickness of property protective coating composition film layer determines.When thickness is the thinnest, in rolling or perforation procedure, titanium ingot rotates, pastes and make
Become coating that coating adhesion amount thickness can be caused to be gradually lowered, so to ensure having enough coating layer thicknesses, prevent by titanium pipe whole
Glue;Thickness is the thickest can increase cost.Under preferable case, the amount of described oiliness protective coating compositions coating makes described oiliness
The thickness of the photopolymer layer formed after the solidification of protective coating compositions is 0.2-0.4mm, more preferably 0.25-0.35mm,
It is preferably 0.3mm.
In the present invention, there is no particular limitation for the mode solidifying oiliness protective coating compositions, can be this area
Usual manner, such as, can be spontaneous curing, hot air drying or sensing heating.Oiliness protective coating compositions of the present invention exists
Spontaneous curing is got final product in 5min under natural environment.In solidification process, it is not necessary to add any accelerator again.
In the present invention, to temperature during coating oiliness protective coating compositions, there is no particular limitation, the most at normal temperatures
It is coated.Described room temperature refers to the arbitrary temp in the range of 0-40 DEG C, such as, can be 25 DEG C.
Hereinafter will be described the present invention by embodiment.In following example and comparative example,
Titanium ingot: thickness 0.28m, length 7.5m, width 1.25m;
Determination of solid content method: GB-T 2793-1995;
PH value assay method: use pH meter (being purchased from Shanghai INESA Scientific Instrument Co., Ltd., thunder magnetic PHSJ-5 type)
It is measured.
Embodiment 1
The present embodiment is for illustrating oiliness protective coating compositions and the production method of titanium pipe of the present invention.
(1) under normal temperature and pressure (25 DEG C, 0.1MPa), weigh 100g oiliness epoxy resin and (synthesize material purchased from Nantong stars
Material company limited, solid content 50%, lower same) be placed in container;
(2) add 5g acetone, stir;
(3) 410g Al powder and 40g Sn powder, 440g Al are weighed2O3Powder, under agitation, is slowly added in container, and stirring is all
Even;
(4) 1g firming agent SiO is weighed2Powder, adds container, stirs;
(5) weighing 0.5g polyethylene of dispersing agent alcohol and add in container, stirring, making solution is uniform and stable phase, obtains oiliness
Protective coating compositions A1.
The solid content measuring oiliness protective coating compositions A1 is 95%, and pH value is 8.4.
By oiliness protective coating compositions A1 with automatization's spray gun (be purchased from Tianjin Tuo Bao Science and Technology Ltd., model:
006_1589, following example and comparative example are same) it is sprayed at capstan winch surface, the amount of spraying makes oiliness protective coating compositions solid
The thickness of the photopolymer layer formed after change is 0.3mm, places spontaneous curing after 5min at normal temperatures and pressures, then will be at 900 DEG C
Titanium ingot after heating 4h carries out rolling titanium pipe.The operation of rolling does not occurs between titanium ingot and capstan winch titanium-steel bonding.Becoming a useful person of titanium pipe
Rate is 97%.
Embodiment 2
The present embodiment is for illustrating oiliness protective coating compositions and the production method of titanium pipe of the present invention.
(1) under normal temperature and pressure (25 DEG C, 0.1MPa), weigh 120g oiliness epoxy resin (solid content 50%) and be placed in container
In;
(2) add 1g acetone, stir;
(3) 440g Al powder and 10g Sn powder, 420g Al are weighed2O3Powder, under agitation, is slowly added in container, and stirring is all
Even;
(4) 2g firming agent SiO is weighed2Powder, adds container, stirs;
(5) weighing 1g polyethylene of dispersing agent alcohol and add in container, stirring, making solution is uniform and stable phase, obtains oiliness and prevents
Protect coating composition A2.
The solid content measuring oiliness protective coating compositions A2 is 93%, and pH value is 8.5.
By oiliness protective coating compositions A2 with automatization's spray gun (be purchased from Tianjin Tuo Bao Science and Technology Ltd., model:
006_1589, following example and comparative example are same) it is sprayed at capstan winch surface, the amount of spraying makes oiliness protective coating compositions solid
The thickness of the photopolymer layer formed after change is 0.3mm, places spontaneous curing after 5min at normal temperatures and pressures, then will be at 900 DEG C
Titanium ingot after heating 4h carries out rolling titanium pipe.The operation of rolling does not occurs between titanium ingot and capstan winch titanium-steel bonding.Becoming a useful person of titanium pipe
Rate is 95%.
Embodiment 3
The present embodiment is for illustrating oiliness protective coating compositions and the production method of titanium pipe of the present invention.
(1) under normal temperature and pressure (25 DEG C, 0.1MPa), weigh 70g oiliness epoxy resin (solid content 50%) and be placed in container
In;
(2) add 3g ethyl acetate, stir;
(3) 430g Al powder and 30g Sn powder, 430g Al are weighed2O3Powder, under agitation, is slowly added in container, and stirring is all
Even;
(4) 1.5g firming agent SiO is weighed2Powder, adds container, stirs;
(5) weighing 0.8g polyethylene of dispersing agent alcohol and add in container, stirring, making solution is uniform and stable phase, obtains oiliness
Protective coating compositions A3.
The solid content measuring oiliness protective coating compositions A3 is 92%, and pH value is 8.5.
By oiliness protective coating compositions A3 with automatization's spray gun (be purchased from Tianjin Tuo Bao Science and Technology Ltd., model:
006_1589, following example and comparative example are same) it is sprayed at capstan winch surface, the amount of spraying makes oiliness protective coating compositions solid
The thickness of the photopolymer layer formed after change is 0.3mm, places spontaneous curing after 5min at normal temperatures and pressures, then will be at 900 DEG C
Titanium ingot after heating 4h carries out rolling titanium pipe.The operation of rolling does not occurs between titanium ingot and capstan winch titanium-steel bonding.Becoming a useful person of titanium pipe
Rate is 95%.
Embodiment 4
Prepare oiliness protective coating compositions according to the method for embodiment 1 and carry out titanium pipe production, except for the difference that, oiliness ring
The consumption of epoxy resins be the consumption of 50g, Al powder be the consumption of 400g, Sn powder be 5g, Al2O3The consumption of powder is 400g.Obtain oiliness
Protective coating compositions A4, the solid content measuring oiliness protective coating compositions A4 is 83%, and pH value is 8.3.Becoming a useful person of titanium pipe
Rate is 90%.
Embodiment 5
Preparing oiliness protective coating compositions according to the method for embodiment 1 and carry out titanium pipe production, except for the difference that, oiliness becomes
Membrane is oiliness alkyd paint (purchased from the South Sea, Foshan Hua Ren Chemical Co., Ltd.).Obtain oiliness protective coating compositions A5, measure
The solid content of oiliness protective coating compositions A5 is 85%, and pH value is 7.5.The lumber recovery of titanium pipe is 89%.
Embodiment 6
Prepare oiliness protective coating compositions according to the method for embodiment 1 and carry out titanium pipe production, except for the difference that, without
Firming agent and dispersant.Obtaining oiliness protective coating compositions A6, the solid content measuring oiliness protective coating compositions A6 is
83%, pH value is 8.2.The lumber recovery of titanium pipe is 87%.
Comparative example 1
Prepare oiliness protective coating compositions according to the method for embodiment 1 and carry out titanium pipe production, except for the difference that, without
Al powder.Obtaining oiliness protective coating compositions D1, the solid content measuring oiliness protective coating compositions D1 is 75%, and pH value is 8.
The lumber recovery of titanium pipe is 80%.
Comparative example 2
Prepare oiliness protective coating compositions according to the method for embodiment 1 and carry out titanium pipe production, except for the difference that, without
Al2O3Powder.Obtaining oiliness protective coating compositions D2, the solid content measuring oiliness protective coating compositions D2 is 70%, and pH value is
8.3.The lumber recovery of titanium pipe is 79%.
Comparative example 3
Capstan winch surface does not spray oiliness protective coating compositions, and the titanium ingot after directly heating 4h at 900 DEG C rolls
Titanium pipe processed.The lumber recovery of titanium pipe is 70%.
By the results contrast of embodiment 1 and embodiment 4 it can be seen that each constituent content in oiliness protective coating compositions
Time in the range of the present invention is preferred, the barrier propterty of oiliness protective coating compositions is more preferable, and the lumber recovery of titanium pipe is higher;To implement
When the results contrast of example 1 and embodiment 5 is it can be seen that oiliness film former is oiliness epoxy resin, the oiliness protection prepared is coated with
Feed composition is coated in capstan winch surface and is more beneficial for preventing titanium-steel bonding;Results contrast by embodiment 1 with embodiment 6
It can be seen that add firming agent and dispersant in oiliness protective coating compositions, beneficially the coating of film layer is uniformly, and film layer is attached
The property is good, does not haves dry linting, scaling phenomenon, effectively prevents occurring titanium-steel bonding in the operation of rolling, and titanium pipe lumber recovery is high.
By the results contrast of embodiment 1 and comparative example 1 it can be seen that oiliness protective coating compositions adds Al powder, it is coated with
There is alloying reaction in Al powder and Ti in Ceng, forms TiAl3Alloy-layer, the material of this alloy-layer is the finest and close, can by titanium with
Extraneous (iron and steel) isolation, it is to avoid the materials such as titanium and the external world, oxygen element occur bonding reaction, reaches to prevent titanium-steel bonding
Effect;By the results contrast of embodiment 1 and comparative example 2 it can be seen that oiliness protective coating compositions adds Al2O3Powder, in temperature
When degree reaches 900 DEG C, coating starts to be fallen by smoulder, but Sn can slowly melt deliquescing, now can be the Al powder in coating
And Al2O3Powder is fixed on roller-way and/or capstan winch surface, prevents titanium-steel bonding while heat insulation;By embodiment 1 and contrast
The results contrast of example 3 is it can be seen that capstan winch surface spraying oiliness of the present invention protective coating compositions can effectively prevent
There is titanium-steel bonding during rolling titanium pipe, substantially increase the lumber recovery of titanium pipe.
The preferred embodiment of the present invention described in detail above, but, the present invention is not limited in above-mentioned embodiment
Detail, in the technology concept of the present invention, technical scheme can be carried out multiple simple variant, this
A little simple variant belong to protection scope of the present invention.
It is further to note that each the concrete technical characteristic described in above-mentioned detailed description of the invention, at not lance
In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to various can
The compound mode of energy illustrates the most separately.
Additionally, combination in any can also be carried out between the various different embodiment of the present invention, as long as it is without prejudice to this
The thought of invention, it should be considered as content disclosed in this invention equally.