CN106188464A - A kind of soft pro-skin silica gel polyurethane foam sponge pad - Google Patents

A kind of soft pro-skin silica gel polyurethane foam sponge pad Download PDF

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Publication number
CN106188464A
CN106188464A CN201610643830.5A CN201610643830A CN106188464A CN 106188464 A CN106188464 A CN 106188464A CN 201610643830 A CN201610643830 A CN 201610643830A CN 106188464 A CN106188464 A CN 106188464A
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China
Prior art keywords
polyether polyol
silica gel
polyurethane foam
skin
stirring
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Pending
Application number
CN201610643830.5A
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Chinese (zh)
Inventor
刘振辉
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ANHUI YUEJIAO FURNITURE Co Ltd
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ANHUI YUEJIAO FURNITURE Co Ltd
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Priority to CN201610643830.5A priority Critical patent/CN106188464A/en
Publication of CN106188464A publication Critical patent/CN106188464A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/4009Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
    • C08G18/4081Mixtures of compounds of group C08G18/64 with other macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/4816Two or more polyethers of different physical or chemical nature mixtures of two or more polyetherpolyols having at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/61Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/64Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
    • C08G18/6484Polysaccharides and derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2110/00Foam properties
    • C08G2110/0008Foam properties flexible
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2350/00Acoustic or vibration damping material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

Abstract

The invention discloses a kind of soft pro-skin silica gel polyurethane foam sponge pad, be made up of the raw material of following weight portion: microcrystalline Cellulose 35 45, soybean oil 140 180, diethylene glycol 160 200, potassium hydroxide 0.13 0.27, polyether polyol 90 110, foaming agent 8 12, foam stabiliser 1.3 1.6, catalyst 0.4 0.6, toluene di-isocyanate(TDI) 56 68, distilled water 46, silica gel 68, Oleum Verniciae fordii 12, antioxidant 1680.2 0.3, deionized water are appropriate;Household sponge prepared by the present invention is applicable to the implant of various furniture, and flexibility is good, elastic height, and to skin without pessimal stimulation, and mechanical strength is high, wearability is good, is hardly damaged, and preparation process is simple, is worthy to be popularized.

Description

A kind of soft pro-skin silica gel polyurethane foam sponge pad
Technical field
The present invention relates to foam sponge technical field, particularly relate to a kind of soft pro-skin silica gel polyurethane foam sponge pad.
Background technology
Polyurethane low resilience urethane foam resilient foam, due to the comfort property of its excellence, has been widely used in household articles, automobile, footwear The field such as material, medical apparatus and instruments, polyurethane rebound foam, due to the molecular structure of its uniqueness, has higher comfort property, when being subject to During to certain pressure, polyurethane rebound foam can change shape along with pressure, makes pressure be evenly distributed, and reduces local pressure Point, after pressure is released, its shape the most slowly returns to original state.But due to the hole-closing structure of himself, polyurethane slow rebound steeps The permeability of foam and damping sound absorbing capabilities are poor." synthesis of soybean oil polyol and grinding of polyurethane low resilience urethane foam resilient foam performance Studying carefully " author has been synthesized modified soybean oil by maleic anhydride and soybean oil, then with diethylene glycol and modified soybean in a literary composition Oil reacts under the catalysis of potassium hydroxide, has synthesized soybean oil polyol.The soybean oil polyol of recycling synthesis is prepared for greatly Oleum Glycines polyol based polyurethane low resilience urethane foam resilient foam, in article, the stretching to soybean oil polyol based polyurethanes low resilience urethane foam resilient foam is strong The mechanical properties such as degree, elongation at break and 40% degree of compression are studied, and find that the use of soybean oil polyol can improve polyurethane The permeability damping capacity of low resilience urethane foam resilient foam and sound absorbing capabilities, but the decline of mechanical property can be caused, propose to increase foaming Agent water consumption or raising isocyanate index, can have higher ventilative at soybean oil polyol based polyurethanes low resilience urethane foam resilient foam On the premise of performance, damping capacity and sound absorbing capabilities, improve its mechanical property.
Although author is by soybean oil modified thus synthesize soybean oil polyol based polyurethanes rebound foam, improve slow The permeability of recovery sponge, damping capacity and sound absorbing capabilities, but the bad shortcoming of its bad mechanical strength, toughness reduces material The service life of material and the comfort level of people, affect the quality of product, does not promotes expanding economy, and its slow time prepared Playing sponge and can't fully meet the nowadays people's various demands to foam-rubber cushion, so needing further to improve, improving it Other performances such as mechanical property, heat stability, hydrophobicity, expand application and increase the service life.
Summary of the invention
The object of the invention is contemplated to make up the defect of prior art, it is provided that a kind of soft pro-skin silica gel polyurethane foam sea Continuous pad.
The present invention is achieved by the following technical solutions:
A kind of soft pro-skin silica gel polyurethane foam sponge pad, is made up of the raw material of following weight portion: microcrystalline Cellulose 35- 45, soybean oil 140-180, diethylene glycol 160-200, potassium hydroxide 0.13-0.27, polyether polyol 90-110, foaming agent 8-12, Foam stabiliser 1.3-1.6, catalyst 0.4-0.6, toluene di-isocyanate(TDI) 56-68, distilled water 4-6, silica gel 6-8, Oleum Verniciae fordii 1- 2, antioxidant 1680.2-0.3, deionized water are appropriate.
Described a kind of soft pro-skin silica gel polyurethane foam sponge pad, is made up of step in detail below:
(1) the microcrystalline Cellulose dry toluene of 6-8 times amount is disperseed, be added to after being uniformly dispersed in there-necked flask, make with nitrogen For protective gas, heating in water bath liter high-temperature, to 80-90 DEG C, drips octadecylisocyanate, wherein octadecyl Carbimide. Ester and microcrystalline Cellulose mix according to mass ratio 1:5, mechanic whirl-nett reaction 2-4h, and reaction uses the cable-styled reflux extraction of acetone after terminating 24-30h, takes out post-drying standby to constant weight;
(2) product that in four-hole boiling flask prepared by addition soybean oil and step (1), with nitrogen as protective gas, exists afterwards Both are thoroughly mixed uniformly by 160-180 DEG C, then are placed in heating mantle by four-hole boiling flask, add diethylene glycol and hydroxide Potassium, rises high-temperature and reacts 3-4h to 200-220 DEG C, and washing purifies, separatory removes unreacted impurity, standby after drying;
(3) by silica gel, magnetic nano-particle and deionized water muddy even stirring and dissolving in boiling water water-bath, cooling, add liquid Paraffin body and sorbester p17, add 10% hydrochloric acid solution after stirring 30-40min and epoxychloropropane continues boiling water stirring 40- 50min, wherein silica gel, magnetic nano-particle, deionized water, liquid paraffin, sorbester p17,10% hydrochloric acid solution and epoxychloropropane Amount ratio be 1g:0.1-1g:1-20mL:5-20mL:0.1-3mL:1mL:0.1-0.5g, reaction terminates rear centrifugation, dry Dry standby;
(4) product, polyether polyol and other surplus materialss mixing in addition to toluene di-isocyanate(TDI) prepared by step (2), At room temperature stir with the rotating speed of 3000 revs/min, be stirring evenly and then adding into product prepared by step (3), be subsequently adding first Pour into rapidly in foam box after phenylene diisocyanate stirring 4-6S, remove from casing after 15-20min and get final product.
Described a kind of soft pro-skin silica gel polyurethane foam sponge pad, described polyether polyol is by polyether polyol 1, polyethers Polyhydric alcohol 2, polyether polyol 3 precentagewise content 10%-30%, 10%-20%, 20%-50% respectively mix, polyether polyol 1 is the hydroxyl value trifunctional polyether polyol at 50-100, and polyether polyol 2 is that hydroxyl value is many at two functional group's polyethers of 35-80 Unit's alcohol, polyether polyol 3 is the hydroxyl value trifunctional polyether polyol at 250-280.
The invention have the advantage that vegetable oil based polyalcohol is a kind of potential Biodegradable material, with the high score of synthesis Sub-material is compared, and can effectively alleviate problem of environmental pollution, the present invention at the discarded rear degradable or Partial digestion of goods Utilize cellulose concentration advantage little, degradable modified high-molecular synthetic material, but the mechanical property of cellulosic material is the highest, Poor mechanical property and the most high thermally-stabilised application that governs, the present invention uses octadecylisocyanate graft modification crystallite Cellulose improves its hot strength, heat stability and wearability, then with it to soybean oil modified, obtains the soybean oil of excellent performance Polyhydric alcohol, environmental protection, then by soybean oil polyol and unclassified stores synthesis of polyurethane foam sponge, there is dredging of excellence Water, damp, the performance such as breathe freely, also improve intensity and the mechanical property of sponge, silica gel has excellent heat stability, adsorptivity Higher mechanical strength and biocompatibility, and itself is soft, and elastic high, non-stimulated to human body, the present invention utilizes magnetic Nanometer particle-modified silica gel makes it be uniformly dispersed in foam sponge, and the compatibility is good, does not affect the foam performance of sponge itself, and And improve the flexibility of sponge, elasticity and skin-friendly, household sponge prepared by the present invention is applicable to the filling of various furniture Thing, flexibility height good, elastic, to skin without pessimal stimulation, and mechanical strength is high, wearability is good, is hardly damaged, preparation process Simply, it is worthy to be popularized.
Detailed description of the invention
A kind of soft pro-skin silica gel polyurethane foam sponge pad, is made up of the raw material of following weight portion (kilogram): micro- Crystalline cellulose 35, soybean oil 140, diethylene glycol 160, potassium hydroxide 0.13, polyether polyol 90, foaming agent 8, foam stabiliser 1.3, catalyst 0.4, toluene di-isocyanate(TDI) 56, distilled water 4, silica gel 6, Oleum Verniciae fordii 1, antioxidant 1680.2, deionized water are fitted Amount.
Described a kind of soft pro-skin silica gel polyurethane foam sponge pad, is made up of step in detail below:
(1) the microcrystalline Cellulose dry toluene of 6 times amount is disperseed, be added to after being uniformly dispersed in there-necked flask, use nitrogen conduct Protective gas, heating in water bath rises high-temperature to 80 DEG C, drips octadecylisocyanate, wherein octadecylisocyanate and micro- Crystalline cellulose mixes according to mass ratio 1:5, mechanic whirl-nett reaction 2h, and reaction uses acetone cable-styled reflux extraction 24h after terminating, and takes out Post-drying is standby to constant weight;
(2) product that in four-hole boiling flask prepared by addition soybean oil and step (1), with nitrogen as protective gas, afterwards 160 DEG C both are thoroughly mixed uniformly, then four-hole boiling flask is placed in heating mantle, add diethylene glycol and potassium hydroxide, rise high temperature Spending to 200 DEG C of reaction 3h, washing purifies, separatory removes unreacted impurity, standby after drying;
(3) by silica gel, magnetic nano-particle and deionized water muddy even stirring and dissolving in boiling water water-bath, cooling, add liquid Paraffin body and sorbester p17, add 10% hydrochloric acid solution after stirring 30min and epoxychloropropane continues boiling water stirring 40min, wherein The amount ratio of silica gel, magnetic nano-particle, deionized water, liquid paraffin, sorbester p17,10% hydrochloric acid solution and epoxychloropropane is 1g:0.1g:1mL:5mL:0.1mL:1mL:0.1g, reaction terminates rear centrifugation, drying for standby;
(4) product, polyether polyol and other surplus materialss mixing in addition to toluene di-isocyanate(TDI) prepared by step (2), At room temperature stir with the rotating speed of 3000 revs/min, be stirring evenly and then adding into product prepared by step (3), be subsequently adding first Pour into rapidly in foam box after phenylene diisocyanate stirring 4S, remove from casing after 15min and get final product.
Described a kind of soft pro-skin silica gel polyurethane foam sponge pad, described polyether polyol is by polyether polyol 1, polyethers Polyhydric alcohol 2, polyether polyol 3 precentagewise content 10%%, 10%%, 20%% respectively mixes, and polyether polyol 1 is that hydroxyl value exists The trifunctional polyether polyol of 50, polyether polyol 2 be hydroxyl value 35 two functional group's polyether polyol, polyether polyol 3 For hydroxyl value 250 trifunctional polyether polyol.
Preparing polyurethane foam sponge according to the step of embodiment, and it is carried out performance test, result is as follows:
Hot strength (kPa): 130;Tensile elongation (%): 112;Tearing strength (N/cm): 9.9;Rebound degree (%): 8.2; CLD40% (kPa): 2.41.

Claims (3)

1. a soft pro-skin silica gel polyurethane foam sponge pad, it is characterised in that be made up of the raw material of following weight portion: Microcrystalline Cellulose 35-45, soybean oil 140-180, diethylene glycol 160-200, potassium hydroxide 0.13-0.27, polyether polyol 90- 110, foaming agent 8-12, foam stabiliser 1.3-1.6, catalyst 0.4-0.6, toluene di-isocyanate(TDI) 56-68, distilled water 4-6, Silica gel 6-8, Oleum Verniciae fordii 1-2, antioxidant 1680.2-0.3, deionized water are appropriate.
A kind of soft pro-skin silica gel polyurethane foam sponge pad, it is characterised in that by detail below Step is made:
(1) the microcrystalline Cellulose dry toluene of 6-8 times amount is disperseed, be added to after being uniformly dispersed in there-necked flask, make with nitrogen For protective gas, heating in water bath liter high-temperature, to 80-90 DEG C, drips octadecylisocyanate, wherein octadecyl Carbimide. Ester and microcrystalline Cellulose mix according to mass ratio 1:5, mechanic whirl-nett reaction 2-4h, and reaction uses the cable-styled reflux extraction of acetone after terminating 24-30h, takes out post-drying standby to constant weight;
(2) product that in four-hole boiling flask prepared by addition soybean oil and step (1), with nitrogen as protective gas, exists afterwards Both are thoroughly mixed uniformly by 160-180 DEG C, then are placed in heating mantle by four-hole boiling flask, add diethylene glycol and hydroxide Potassium, rises high-temperature and reacts 3-4h to 200-220 DEG C, and washing purifies, separatory removes unreacted impurity, standby after drying;
(3) by silica gel, magnetic nano-particle and deionized water muddy even stirring and dissolving in boiling water water-bath, cooling, add liquid Paraffin body and sorbester p17, add 10% hydrochloric acid solution after stirring 30-40min and epoxychloropropane continues boiling water stirring 40- 50min, wherein silica gel, magnetic nano-particle, deionized water, liquid paraffin, sorbester p17,10% hydrochloric acid solution and epoxychloropropane Amount ratio be 1g:0.1-1g:1-20mL:5-20mL:0.1-3mL:1mL:0.1-0.5g, reaction terminates rear centrifugation, dry Dry standby;
(4) product, polyether polyol and other surplus materialss mixing in addition to toluene di-isocyanate(TDI) prepared by step (2), At room temperature stir with the rotating speed of 3000 revs/min, be stirring evenly and then adding into product prepared by step (3), be subsequently adding first Pour into rapidly in foam box after phenylene diisocyanate stirring 4-6S, remove from casing after 15-20min and get final product.
3. according to soft pro-skin silica gel polyurethane foam sponge pad a kind of described in claim 1-2, it is characterised in that described polyethers Polyhydric alcohol by polyether polyol 1, polyether polyol 2, polyether polyol 3 respectively precentagewise content 10%-30%, 10%-20%, 20%-50% mixes, and polyether polyol 1 is the hydroxyl value trifunctional polyether polyol at 50-100, and polyether polyol 2 is hydroxyl Being worth two functional group's polyether polyol at 35-80, polyether polyol 3 is the hydroxyl value trifunctional polyether polyol at 250-280.
CN201610643830.5A 2016-08-08 2016-08-08 A kind of soft pro-skin silica gel polyurethane foam sponge pad Pending CN106188464A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108250407A (en) * 2018-01-23 2018-07-06 广州市聚科聚氨酯有限公司 A kind of polyurethane combined material based on OH bases and its preparation method and application
CN111690112A (en) * 2020-05-27 2020-09-22 惠州市新达发实业有限公司 Polyurethane sponge containing plant components and production method thereof
CN115403826A (en) * 2022-09-30 2022-11-29 佛山市顺德区品睡海绵有限公司 Silica gel sponge and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101250374A (en) * 2008-04-03 2008-08-27 同济大学 Nano hollow silica dioxide micro-sphere/polyurethane composite aqueous paint and preparation method thereof
CN105693976A (en) * 2016-02-03 2016-06-22 广西吉顺能源科技有限公司 Polyurethane foam thermal insulation material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101250374A (en) * 2008-04-03 2008-08-27 同济大学 Nano hollow silica dioxide micro-sphere/polyurethane composite aqueous paint and preparation method thereof
CN105693976A (en) * 2016-02-03 2016-06-22 广西吉顺能源科技有限公司 Polyurethane foam thermal insulation material

Non-Patent Citations (1)

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王林瑞: ""大豆油多元醇的合成及聚氨酯慢回弹泡沫性能的研究"", 《中国优秀硕士学位论文全文数据库 工程科技I辑》 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108250407A (en) * 2018-01-23 2018-07-06 广州市聚科聚氨酯有限公司 A kind of polyurethane combined material based on OH bases and its preparation method and application
CN111690112A (en) * 2020-05-27 2020-09-22 惠州市新达发实业有限公司 Polyurethane sponge containing plant components and production method thereof
CN115403826A (en) * 2022-09-30 2022-11-29 佛山市顺德区品睡海绵有限公司 Silica gel sponge and preparation method thereof

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