CN106185078B - A kind of filler bin and discharging method - Google Patents
A kind of filler bin and discharging method Download PDFInfo
- Publication number
- CN106185078B CN106185078B CN201610648779.7A CN201610648779A CN106185078B CN 106185078 B CN106185078 B CN 106185078B CN 201610648779 A CN201610648779 A CN 201610648779A CN 106185078 B CN106185078 B CN 106185078B
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- China
- Prior art keywords
- vibration
- magazine
- decompression
- powder
- fluidized plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
- B65D88/64—Large containers characterised by means facilitating filling or emptying preventing bridge formation
- B65D88/66—Large containers characterised by means facilitating filling or emptying preventing bridge formation using vibrating or knocking devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
- B65D88/72—Fluidising devices
Abstract
A kind of filler bin and discharging method, belong to field of mechanical technique.Vibration bucket and magazine pass through flanged joint in magazine lower part, and fluidizer is mounted in magazine at lower position, and by being welded to connect, direct tube section and warehouse lid pass through welded connecting for magazine and direct tube section;Vibration bucket includes vibration absorber, vibrating motor, discharge port, collection hopper, sealing ring and body, vibration absorber includes decompression cone regulating device, relief spring, decompression seat and decompression cone, the top of body is collection hopper, the lower part of body is discharge port, body connecting vibration motor, the two sides of the inner cavity lower part connection decompression cone of body, body and collection hopper are separately connected decompression seat.In conjunction with fluidisation panel assembly and vibration two kinds of discharge methods of bucket device, powder is enable sufficiently to activate, the problems such as powder easily occurred when to solving discharge of fine material is easy to harden, blocking.
Description
Technical field
The present invention relates to a kind of filler bin and discharging methods, belong to field of mechanical technique.
Background technique
Storehouse tank is often used as storage facilities, when it discharges storage powder material, often generates hardened, blocking etc. and asks
Topic, is not easy to the smooth discharging of storehouse tank.Traditional solution is single by vibration bucket, electric motor of shaker, fluidized plate, gas dish etc.
Measure often will not adequately solve blockage problem, and wherein the gentle dish of fluidized plate may use roots blower or one
As compressed air, cause it is runny enter powder in, it is easier to hardened problem occurs.
Summary of the invention
In order to preferably solve the problems, such as the discharging in storehouse, the present invention provides a kind of filler bin and discharging methods.
A kind of filler bin discharging method, contains following steps;Using the combination of fluidized plate+vibration bucket;Fluidized plate installation
The movement of powder in storehouse is driven, is destroyed by being passed through the compressed air of certain pressure and speed in storehouse in magazine middle and lower part
The part of powder is hardened and blocks;Vibration bucket is mounted on magazine lower part, makes material activating by vibration, effectively eliminates the plate of material
Knot and blocking;
Fluidized plate is arranged in magazine middle and lower part, this part powder is discharged in when discharging first, reduces this part powder in storehouse
Residence time in bucket further reduced a possibility that it is hardened in storehouse, blocking;
Vibration bucket includes main body (containing vibration absorber), vibrating motor, decompression cone, utilizes attitude reference device's automatic orientation of vibration
Feeding, will be outside the powder discharge storehouse of activation;
In the process of running, fluidized plate (carrying out piecemeal, fragment control as the case may be) and vibration bucket are controlled respectively
Runing time and frequency, according to the concrete condition of powder, the equipment for running corresponding portion, quickly solution powder is hardened, blocks.
In addition, such method of operation, can also effectively reduce the operating cost of equipment.
Fluidized plate working media is instrument compressed air, by using the compressed air of this low-water-content, effectively
The inlet of moisture in powder is reduced, to reduce a possibility that hardened and speed.
A kind of filler bin discharging method, also contains following steps:
Step 1 will add powder in feed bin;
Step 2, starting vibration bucket;
After step 3, vibration bucket starting 2s, start fluidizer;
After the completion of step 4, blanking, fluidizer, vibration bucket are closed.
A kind of filler bin, vibration bucket and magazine pass through flanged joint in magazine lower part, under fluidizer is mounted in magazine
At position, by being welded to connect, direct tube section and warehouse lid pass through welded connecting for magazine and direct tube section;Vibration bucket include vibration absorber,
Vibrating motor, discharge port, collection hopper, sealing ring and body, vibration absorber include decompression cone regulating device, relief spring, decompression
Seat and decompression cone, the top of body are collection hopper, and the lower part of body is discharge port, body connecting vibration motor, the inner cavity of body
The two sides of lower part connection decompression cone, body and collection hopper are separately connected decompression seat, depressurize the top connection relief spring of seat, decompression
The lower part of seat connects another relief spring, and relief spring connects collection hopper, and another relief spring connects body, and decompression cone is adjusted
Regulating device is connected to the lower part of decompression cone, and sealing ring is connected between collection hopper and body.
Fluidizer is divided into upper layer fluidized plate and lower layer's fluidized plate, controls corresponding upper layer fluidized plate respectively by solenoid valve
And/or lower layer's fluidized plate start and stop, the first solenoid valve can control the start and stop of upper layer fluidized plate, second solenoid valve can control down
The start and stop of laminarization plate, and the first solenoid valve, second solenoid valve being capable of independent controls.
It is followed successively by vibration bucket, fluidizer, magazine, direct tube section and warehouse lid from top to bottom.
Direct tube section reinforcing rib selects angle steel to carry out installation fixation.
The invention has the advantages that being fluidized in conjunction with fluidizer and vibration two kinds of cutting modes of bucket device by compressed air
With the effect of vibration bucket vibration, powder is made to obtain sufficient activation effect, avoids situations such as powder is because of hardened or blocking, bring
Blanking difficulty problem.
Fluidize panel assembly and vibrate bucket device can independent control function and fluidized plate working condition optional function
Can, on the one hand improve the controllability of equipment at runtime;On the other hand also can as the case may be (such as equipment fault,
A possibility that powder is hardened, blocking size etc.), running equipment is reasonably selected, this method both guaranteed in this way is more to a variety of powders
The adaptability of kind situation, can also be effectively reduced operating cost.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is partial structural diagram of the invention.
Fig. 3 is method flow schematic diagram of the invention.
Specific embodiment
Obviously, those skilled in the art belong to guarantor of the invention based on many modifications and variations that spirit of the invention is done
Protect range.
Those skilled in the art of the present technique are it is understood that unless expressly stated, singular " one " used herein, " one
It is a ", " described " and "the" may also comprise plural form.It is to be further understood that being arranged used in specification of the invention
Diction " comprising " refer to that there are the feature, integer, step, operation, element and/or component, but it is not excluded that in the presence of or addition
Other one or more features, integer, step, operation, element, component and/or their group.It should be understood that when claiming element, group
When part is "connected" to another element, component, it can be directly connected to other elements perhaps and component or also can have
Between element or component.Wording "and/or" used herein includes one or more associated any cells for listing item
With whole combinations.
Those skilled in the art of the present technique are it is understood that unless otherwise defined, all terms used herein (including technology
Term and scientific term) there is meaning identical with the general understanding of those of ordinary skill in fields of the present invention.Also answer
It should be appreciated that those terms such as defined in the general dictionary should be understood that have in the context of the prior art
The consistent meaning of meaning, and unless defined as here, it will not be explained in an idealized or overly formal meaning.
In order to facilitate understanding of embodiments of the present invention, below in conjunction with being further explained explanation, and each embodiment
The restriction to the embodiment of the present invention is not constituted.
Below by specific example, the invention will be further described.
Embodiment 1: as shown in Figure 1, a kind of filler bin, it is followed successively by vibration bucket 1, fluidizer 2, magazine 3, straight from top to bottom
Cylinder section 4 and warehouse lid 5;Vibration bucket 1 and magazine 3 pass through flanged joint in 3 lower part of magazine, and fluidizer 2 is mounted in magazine 3 the next
Place, magazine 3 and direct tube section 4 are set by being welded to connect, direct tube section 4 and warehouse lid 5 pass through welded connecting;Direct tube section reinforcing rib selects angle
Steel carries out installation fixation.
As shown in Fig. 2, vibration bucket 1 includes vibration absorber, vibrating motor 6, discharge port 7, collection hopper 12, sealing ring 13, machine
Body,
Vibration absorber includes decompression cone regulating device 8, and relief spring 9 depressurizes seat 10, depressurizes cone 11,
The top of body is collection hopper 12, and the lower part of body is discharge port 7, body connecting vibration motor 6, the inner cavity of body
The two sides of lower part connection decompression cone 11, body and collection hopper 12 are separately connected decompression seat 10, and the top of decompression seat 10 connects decompression
The lower part of spring 9, decompression seat 10 connects another relief spring,
Relief spring 9 connects collection hopper 12, and another relief spring connects body,
Decompression cone regulating device 8 is connected to the lower part of decompression cone 11, and sealing ring 13 is connected between collection hopper 12 and body,
Fluidizer 2 divides for upper layer fluidizer 20 and lower layer's fluidized plate 30, is controlled on corresponding respectively by solenoid valve
30 fluidized plate layer start and stop of laminarization device 20 and/or lower layer's fluidized plate, as shown in Fig. 3 artwork.First solenoid valve 21 can
The start and stop of upper layer fluidizer 20 are controlled, second solenoid valve 22 can control the start and stop of lower layer's fluidized plate 30, and the first electromagnetism
Valve 21, second solenoid valve 22 being capable of independent controls.
(5 three parts of magazine 3, direct tube section 4 and warehouse lid) store powder in storehouse.
A kind of filler bin discharging method, contains following steps:
Contain a certain amount of powder in step 1, feed bin;
Step 2, starting vibration bucket;
After step 3, vibration bucket starting 2s, start fluidizer;
After the completion of step 4, blanking, fluidizer, vibration bucket are closed.
The working media of fluidizer is instrument compressed air.Instrument is as shown in the table with gas parameter.
Pressure | 0.6~0.8MPa (G) |
Dew-point temperature under pressure | -40degC |
Maximum resid amount | <0.01mg/m3 |
Maximum dust particles | <0.01μm |
Fluidizer and vibration bucket can independent control, the upper layer fluidizer 20 of fluidizer and lower layer's fluidized plate 30
Whether operation, it can also be independently controlled.Normal workflow: when preparing blanking, start vibration bucket;After starting 2s, starting stream
Makeup is set;After the completion of blanking, fluidizer, vibration bucket are closed.When one of device fails, can be activated individually another
One equipment, guarantee system can work normally.When adding powder not easy to harden, blocking, can only be selected according to powders property
One equipment of starting is selected, for example only starts vibration bucket or only starts fluidized plate, upper layer fluidizer 20 and underflow also may be selected
Change plate 30 all to start, or only starts wherein one layer of upper layer fluidizer 20 or lower layer's fluidized plate 30.Therefore, this method can fit
Answer a variety of cutting material situations of a variety of powders.
As described above, embodiments of the present invention are described in detail, as long as but essentially without this hair of disengaging
Bright inventive point and effect can have many deformations, this will be readily apparent to persons skilled in the art.Therefore,
Such variation is also integrally incorporated within protection scope of the present invention.
Claims (1)
1. a kind of filler bin discharging method, it is characterised in that vibration bucket is by flanged joint in magazine lower part, fluidizer installation
In magazine at lower position, by being welded to connect, direct tube section and warehouse lid pass through welded connecting for magazine and direct tube section;Vibration bucket includes
Vibration absorber, vibrating motor, discharge port, collection hopper, sealing ring and body, vibration absorber include decompression cone regulating device, decompression
Spring, decompression seat and decompression cone, the top of body are collection hopper, and the lower part of body is discharge port, body connecting vibration motor, machine
The two sides of the inner cavity lower part connection decompression cone of body, body and collection hopper are separately connected decompression seat, depressurize the top connection decompression of seat
Spring depressurizes the lower part connection another relief spring of seat, and relief spring connects collection hopper, and another relief spring connects machine
Body, decompression cone regulating device are connected to the lower part of decompression cone, sealing ring are connected between collection hopper and body;Fluidizer is divided into
Laminarization plate and lower layer's fluidized plate control corresponding upper layer fluidized plate and/or lower layer's fluidized plate start and stop by solenoid valve respectively,
First solenoid valve can control the start and stop of upper layer fluidized plate, and second solenoid valve can control the start and stop of lower layer's fluidized plate, and
One solenoid valve, second solenoid valve being capable of independent controls;It is followed successively by vibration bucket, fluidizer, magazine, direct tube section and storehouse from top to bottom
Lid;Direct tube section reinforcing rib selects angle steel to carry out installation fixation;
Contain following steps: using the combination of fluidized plate+vibration bucket;Fluidized plate is mounted on magazine middle and lower part, by storehouse
Be passed through the compressed air of certain pressure and speed, drive the movement of powder in storehouse, destroy powder part is hardened and blocking;Vibration
Dynamic bucket is mounted on magazine lower part, makes material activating by vibration, effectively eliminates the hardened of material and blocking;
Fluidized plate is arranged in magazine middle and lower part, this part powder is discharged in when discharging first, reduces this part powder in magazine
Residence time, further reduced a possibility that it is hardened in storehouse, blocking;
Vibration bucket includes that vibrating motor, decompression cone will be outside the powder discharge storehouses of activation using vibration automatic orientation feeding;
In the process of running, carry out as the case may be piecemeal, fragment control respectively fluidized plate and vibration bucket runing time and
Frequency, according to the concrete condition of powder, the equipment for running corresponding portion, quickly solution powder is hardened, blocks;
Also contain following steps: being used cooperatively by two kinds of cutting agencies of fluidized plate and vibration bucket;During powder falls, first pass through
Fluidized plate is crossed, vibration bucket is then passed through;
Fluidized plate and vibration bucket can independent operating, the two working condition do not interfere with each other;
Fluidized plate uses compressed air as working media using instrument, and working condition carries out selection control by solenoid valve;
Step 1 will add powder in feed bin;
Step 2, starting vibration bucket;
After step 3, vibration bucket starting 2s, start fluidizer;
After the completion of step 4, blanking, fluidizer, vibration bucket are closed.
Priority Applications (1)
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CN201610648779.7A CN106185078B (en) | 2016-08-09 | 2016-08-09 | A kind of filler bin and discharging method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610648779.7A CN106185078B (en) | 2016-08-09 | 2016-08-09 | A kind of filler bin and discharging method |
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CN106185078A CN106185078A (en) | 2016-12-07 |
CN106185078B true CN106185078B (en) | 2019-05-28 |
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GB2092998A (en) * | 1981-02-13 | 1982-08-25 | Nat Res Dev | Handling materials of powder form |
CN200948949Y (en) * | 2006-09-18 | 2007-09-19 | 江苏万力机械股份有限公司 | Clay oscillation hopper |
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JP2000255789A (en) * | 1999-03-04 | 2000-09-19 | Nippon Flour Mills Co Ltd | Vibration hopper |
CN101148215A (en) * | 2006-09-18 | 2008-03-26 | 江苏万力机械股份有限公司 | Clay vibrating bunker |
CN201089634Y (en) * | 2007-10-09 | 2008-07-23 | 上海巴安水处理工程有限公司 | Device for shaking lime dust material |
CN103542916B (en) * | 2013-09-05 | 2015-08-12 | 无锡雪浪环境科技股份有限公司 | A kind of flying dust weight scale structure |
CN204137642U (en) * | 2014-08-15 | 2015-02-04 | 徐刚 | Run coal bin gas clears away stifled system and device |
CN104549044B (en) * | 2014-12-30 | 2016-08-17 | 湘潭大学 | A kind of fluidization and spray-drying pelleting machine |
CN206013528U (en) * | 2016-08-09 | 2017-03-15 | 北京京城环保股份有限公司 | A kind of filler bin |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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GB2092998A (en) * | 1981-02-13 | 1982-08-25 | Nat Res Dev | Handling materials of powder form |
CN200948949Y (en) * | 2006-09-18 | 2007-09-19 | 江苏万力机械股份有限公司 | Clay oscillation hopper |
CN201882653U (en) * | 2010-11-03 | 2011-06-29 | 中国新型建筑材料工业杭州设计研究院 | Material unloading machine with disc |
CN104984845A (en) * | 2015-08-17 | 2015-10-21 | 临朐远宏金属制品有限公司 | Powder supply center capable of automatic clearing |
CN204892175U (en) * | 2015-08-17 | 2015-12-23 | 临朐远宏金属制品有限公司 | Constant voltage supplies powder center |
CN204911862U (en) * | 2015-08-17 | 2015-12-30 | 临朐远宏金属制品有限公司 | Confession powder center that can clear up automatically |
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CN106185078A (en) | 2016-12-07 |
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