CN106184399B - The manufacturing method of the top cover of the top cover of vehicle, vehicle and vehicle - Google Patents

The manufacturing method of the top cover of the top cover of vehicle, vehicle and vehicle Download PDF

Info

Publication number
CN106184399B
CN106184399B CN201610711240.1A CN201610711240A CN106184399B CN 106184399 B CN106184399 B CN 106184399B CN 201610711240 A CN201610711240 A CN 201610711240A CN 106184399 B CN106184399 B CN 106184399B
Authority
CN
China
Prior art keywords
core material
layer covering
top cover
internal layer
outer layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201610711240.1A
Other languages
Chinese (zh)
Other versions
CN106184399A (en
Inventor
杨宇威
田宇黎
刘肖杏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Electric Vehicle Co Ltd
Original Assignee
Beijing Electric Vehicle Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Electric Vehicle Co Ltd filed Critical Beijing Electric Vehicle Co Ltd
Priority to CN201610711240.1A priority Critical patent/CN106184399B/en
Priority to PCT/CN2016/107766 priority patent/WO2018036014A1/en
Publication of CN106184399A publication Critical patent/CN106184399A/en
Application granted granted Critical
Publication of CN106184399B publication Critical patent/CN106184399B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • B29C70/48Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/04Door pillars ; windshield pillars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/06Fixed roofs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D29/00Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/04Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of synthetic material

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Composite Materials (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

The invention discloses the manufacturing method of the top cover of a kind of top cover of vehicle, vehicle and vehicle, the top cover of the vehicle includes: internal layer covering, and the internal layer covering is fibre reinforced composites part;Outer layer covering, the outer layer covering are fibre reinforced composites part and the outside for being located at the internal layer covering;Top plate enhancement layer, the top plate enhancement layer are clamped between the internal layer covering and the outer layer covering;Top beam core material, the top beam core material are clamped between the internal layer covering and the outer layer covering and are arranged around the top plate enhancement layer;Multiple column core materials, multiple column core materials, which are clamped between the internal layer covering and the outer layer covering and respectively with the top plate enhancement layer, to be connected.The top cover of vehicle according to an embodiment of the present invention has many advantages, such as that light-weight, structural strength is high, at low cost.

Description

The manufacturing method of the top cover of the top cover of vehicle, vehicle and vehicle
Technical field
The present invention relates to Vehicle Engineering technical fields, in particular to a kind of top cover of vehicle, with the vehicle The manufacturing method of the top cover of the vehicle and vehicle of top cover.
Background technique
Automobile in the related technology, in order to mitigate car body weight, body roof is made of fibre reinforced composites, To replace original steel top plate, although roof weight can be mitigated to a certain extent, still it is unable to satisfy growing Demand to body lightening.
Summary of the invention
The present invention is directed to solve one of above-mentioned technical problem in the prior art at least to a certain extent.For this purpose, this hair A kind of bright top cover for proposing vehicle, the top cover of the vehicle have many advantages, such as that light-weight, structural strength is high, at low cost.
The present invention also proposes a kind of vehicle of top cover with the vehicle.
The present invention also proposes a kind of manufacturing method of the top cover of vehicle.
To achieve the above object, a kind of top cover of vehicle, the vehicle are proposed according to the embodiment of the first aspect of the invention Top cover include: internal layer covering, the internal layer covering be fibre reinforced composites part;Outer layer covering, the outer layer covering For fibre reinforced composites part and positioned at the outside of the internal layer covering;Top plate enhancement layer, the top plate enhancement layer are clamped in Between the internal layer covering and the outer layer covering;Top beam core material, the top beam core material are clamped in the internal layer covering and described It is arranged between outer layer covering and around the top plate enhancement layer;Multiple column core materials, multiple column core materials are clamped in described It is connected between internal layer covering and the outer layer covering and respectively with the top plate enhancement layer.
The top cover of vehicle according to an embodiment of the present invention has many advantages, such as that light-weight, structural strength is high, at low cost.
In addition, the top cover of vehicle according to the above embodiment of the present invention can also have the following additional technical features:
According to one embodiment of present invention, at least one of the internal layer covering and the outer layer covering are equipped with top Beam core material mounting groove and multiple column core material mounting grooves, the top beam core material cooperation are multiple in the top beam core material mounting groove The column core material is respectively fitting into multiple column core material mounting grooves.
According to one embodiment of present invention, the top beam core material mounting groove is located on the internal layer covering, the column Core material mounting groove is located on the outer layer covering.
According to one embodiment of present invention, the top beam core material mounting groove is located at the roof and side wall of the internal layer covering Junction.
According to one embodiment of present invention, the top beam core material is steeped by polyvinyl chloride foam, polyurethane foam, polyethylene Foam, polypropylene foam, carbon foam, paper honeycomb core material, aramid fiber honeycomb core material, aluminum honeycomb core material, polyurethane cellular core material, polychlorostyrene second One or more of alkene honeycomb core material, polypropylene honeycomb core material, Ba Shamu, paulownia wood, China fir and oak are constituted, each described Column core material is by polyvinyl chloride foam, polyurethane foam, polyethylene, polypropylene foam, carbon foam, paper honeycomb core material, virtue Synthetic fibre honeycomb core material, aluminum honeycomb core material, polyurethane cellular core material, polyvinyl chloride honeycomb core material, polypropylene honeycomb core material, Ba Shamu, One or more of paulownia wood, China fir and oak are constituted.
According to one embodiment of present invention, the top cover of the vehicle further includes reinforcing core material, the reinforcement core material clamping Between the internal layer covering and the outer layer covering and in the horizontal direction positioned at the inside of the top beam core material.
According to one embodiment of present invention, the top plate enhancement layer is fibre reinforced composites part and its reinforcing fiber For one or more of carbon fiber, glass fibre, aramid fiber and basalt fibre composition.
According to one embodiment of present invention, the internal layer covering is fibre reinforced composites part and its reinforcing fiber is One or more of carbon fiber, glass fibre, aramid fiber and basalt fibre are constituted, and the outer layer covering is fiber reinforcement Composite material element and its reinforcing fiber are one or more of carbon fiber, glass fibre, aramid fiber and basalt fibre structure At.
Embodiment according to the second aspect of the invention proposes that a kind of vehicle, the vehicle include according to the present invention first The top cover of vehicle described in the embodiment of aspect.
Vehicle according to an embodiment of the present invention, by utilizing vehicle according to an embodiment of the first aspect of the invention Top cover, have it is light-weight, center of gravity is low, handling good, low power consumption and other advantages.
Embodiment according to the third aspect of the invention we proposes a kind of manufacturing method of the top cover of vehicle, the top of the vehicle The manufacturing method of lid the following steps are included:
Outer layer covering forming mold and internal layer covering forming mold are provided, fabric is laid in the outer layer respectively and is covered In skin molding die and the internal layer covering forming mold;
The laying bonding agent in the outer layer covering forming mold and the internal layer covering forming mold respectively;
Make the outer layer covering forming mold and the internal layer covering forming mold clamping respectively with formed exterior skin in advance at Type body and internal layer covering preform;
There is provided top cover shaping die tool, top plate enhancement layer, top beam core material and column core material, by the exterior skin preform, The internal layer covering preform, the top plate enhancement layer, the top beam core material and the column core material are individually positioned in described In top cover shaping die tool;
Make the top cover shaping die tool molding, injects resin matrix under a predetermined;
Heating solidifies the resin matrix;
Cooling and demolding forms the top cover of the vehicle.
The manufacturing method of the top cover of vehicle according to an embodiment of the present invention, having can reduce top cover weight, guarantees top cover The advantages that intensity.
Detailed description of the invention
Fig. 1 is the cross-sectional view of the top cover of vehicle according to an embodiment of the present invention.
Fig. 2 is the partial sectional view of the top cover of vehicle according to an embodiment of the present invention.
Fig. 3 is the partial sectional view of the top cover of vehicle according to an embodiment of the present invention.
Fig. 4 is the partial sectional view of the top cover of vehicle according to an embodiment of the present invention.
Fig. 5 is the flow chart of the manufacturing method of the top cover of vehicle according to an embodiment of the present invention.
Appended drawing reference: top cover 1, internal layer covering 100, top beam core material mounting groove 110, the outer layer covering 200, column core of vehicle Material mounting groove 210, top plate enhancement layer 300, top beam core material 400, column core material 500.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " up time The orientation or positional relationship of the instructions such as needle ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be orientation based on the figure or Positional relationship is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must There must be specific orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include at least one this feature.In the description of the present invention, the meaning of " plurality " is at least two, such as two, three It is a etc., unless otherwise specifically defined.
Below with reference to the accompanying drawings the top cover 1 of vehicle according to an embodiment of the present invention is described.
As Figure 1-Figure 4, the top cover 1 of vehicle according to an embodiment of the present invention includes internal layer covering 100, outer layer covering 200, top plate enhancement layer 300, top beam core material 400 and multiple column core materials 500.
Internal layer covering 100 is fibre reinforced composites part.Outer layer covering 200 is fibre reinforced composites part and is located at The outside of internal layer covering 100.Top plate enhancement layer 300 is clamped between internal layer covering 100 and outer layer covering 200.Top beam core material 400 It is clamped between internal layer covering 100 and outer layer covering 200 and is arranged around top plate enhancement layer 300.Multiple column core materials 500 clamp It is connected between internal layer covering 100 and outer layer covering 200 and respectively with top plate enhancement layer 300.
The top cover 1 of vehicle according to an embodiment of the present invention, the internal layer made of setting fibre reinforced composites part cover Skin 100, outer layer covering 200, and top plate enhancement layer 300 is set between internal layer covering 100 and outer layer covering 200, it can use Internal layer covering 100, outer layer covering 200 and top plate enhancement layer 300 constitute the top plate portion of top cover 1, achieve the effect that composite board, Not only, consequently facilitating reducing the overall weight of the vehicle, vehicle center of gravity can be reduced in order to reduce the overall weight of top cover 1, Improve the handling of the vehicle, reduce the energy consumption of the vehicle, and can use top plate enhancement layer 300 and improve top cover 1 Structural strength and rigidity improve the reliability of the vehicle.
Also, by setting top beam core material 400, it can use top beam core material 400, internal layer covering 100 and outer layer covering 200 The header section for constituting top cover 1, plays the role of positioning and bracing reinforcement with the top plate portion to top cover 1, not only can be into one Step improves the structural strength and rigidity of top cover 1, and the vehicle of metal structure is used compared to top beam in the related technology, can use Original metal roof bar is replaced filled with 400 beam structure of top beam core material, further decreases the overall weight of top cover 1.
In addition, the column core material 500 being connected by setting with top beam core material 400, can use column core material 500, internal layer Covering 100 and outer layer covering 200 constitute the column portion (such as A column, B column and C column of the vehicle) of top cover 1, to top cover 1 Header section positioned and supported, not only may be implemented the composition of column, improve the structural strength and rigidity of top cover 1, and And the vehicle of metal structure is used compared to the relevant technologies central post, it can use the pillar construction filled with column core material 500 and replace Original metal upright post is changed, the overall weight of top cover 1 is further decreased.
That is, the top cover 1 of vehicle passes through setting internal layer covering 100 and outer layer covering 200, and in internal layer covering 100 Top plate enhancement layer 300, top beam core material 400 and column core material 500, Ke Yili are filled respectively with the corresponding position of outer layer covering 200 The different portions of top cover 1 are respectively constituted with the different parts and corresponding interstitital texture of internal layer covering 100 and outer layer covering 200 Point, so that internal layer covering 100 and outer layer covering 200 is covered entire top cover 1, it, not only can be with to realize the integrated design of top cover 1 The overall weight of top cover 1 is further decreased, guarantees the structural strength and rigidity of top cover 1, and compare vehicle in the related technology, Virgin metal roof and vehicle body top frame amount of parts can be largely reduced, to reduce the forming technology ring of virgin metal design Section reduces forming cost, improves production efficiency.
Therefore, the top cover 1 of vehicle according to an embodiment of the present invention has many advantages, such as that light-weight, structural strength is high, at low cost.
Below with reference to the accompanying drawings the top cover 1 of the vehicle of specific embodiment according to the present invention is described.
In some embodiments of the invention, as Figure 1-Figure 4, the top cover of vehicle according to an embodiment of the present invention 1 includes internal layer covering 100, outer layer covering 200, top plate enhancement layer 300, top beam core material 400 and multiple column core materials 500.
At least one of internal layer covering 100 and outer layer covering 200 are equipped with top beam core material mounting groove 110 and multiple columns Core material mounting groove 210, top beam core material 400 cooperate in top beam core material mounting groove 110, and multiple column core materials 500 are respectively fitting into In multiple column core material mounting grooves 210.In this way can in order to inside between layer covering 100 and outer layer covering 200 fill top beam core Material 400 and column core material 500 guarantee the size of top beam core material 400 and column core material 500, further increase the top cover 1 of vehicle Structural strength and rigidity.
Advantageously, as depicted in figs. 1 and 2, top beam core material mounting groove 110 is located on internal layer covering 100, the installation of column core material Slot 210 is located on outer layer covering 200.It not only can make the shape more neat appearance of top cover 1, and can be in order to guaranteeing Interior space keeps driver and passenger more comfortable.
More advantageously, as shown in Figure 1, top beam core material mounting groove 110 is located at the roof of internal layer covering 100 and the company of side wall Meet place.Not only can convenient for guaranteed using top beam core material 400 top cover 1 roof structural strength and rigidity, and can be with Convenient for utilizing the structural strength and rigidity of the side wall of the guarantee top cover 1 of top beam core material 400.
Specifically, top beam core material 400 is by polyvinyl chloride foam, polyurethane foam, polyethylene, polypropylene foam, carbon Foam, paper honeycomb core material, aramid fiber honeycomb core material, aluminum honeycomb core material, polyurethane cellular core material, polyvinyl chloride honeycomb core material, poly- third One or more of alkene honeycomb core material, Ba Shamu, paulownia wood, China fir and oak are constituted, and each column core material is by polychlorostyrene Vinyl foam, polyurethane foam, polyethylene, polypropylene foam, carbon foam, paper honeycomb core material, aramid fiber honeycomb core material, aluminium bee Nest core material, polyurethane cellular core material, polyvinyl chloride honeycomb core material, polypropylene honeycomb core material, Ba Shamu, paulownia wood, China fir and rubber One or more of wood is constituted.It can use the structures such as honeycomb, foam in this way and constitute top beam core material 400 and column core material 500, Not only can in order to guarantee the filling effect of top beam core material 400 and column core material 500, to guarantee the structural strength of top cover 1, and The lightweight of top cover 1 can be further easy to implement in order to mitigate the weight of top beam core material 400 and column core material 500.
Certainly, top beam core material 400 and column core material 500 can also select other of non-cellular and foaming structure light material It constitutes.
More specifically, top plate enhancement layer 300 is fibre reinforced composites part and its reinforcing fiber is carbon fiber, glass One or more of fiber, aramid fiber and basalt fibre are constituted.Top plate enhancement layer 300 can in this way had good Structural strength guarantees that top plate enhancement layer 300 for the reinforcing effect of the roof of top cover 1, and can mitigate top plate enhancement layer 300 Weight, consequently facilitating realize top cover 1 lightweight.
Optionally, internal layer covering 100 be fibre reinforced composites part and its reinforcing fiber be carbon fiber, glass fibre, One or more of aramid fiber and basalt fibre are constituted, and outer layer covering 200 is carbon fibre reinforced composite part, glass Fibre reinforced composites part, aramid fiber enhancing one of composite material element and basalt fibre reinforcing composite material part or Several compositions.It can make internal layer covering 100 and outer layer covering 200 that there is good structural strength in this way, and can be in order to reality The lightweight of existing top cover 1.
Further, the top cover 1 of vehicle further includes reinforcing core material (not shown), and the reinforcement core material is clamped in internal layer Between covering 100 and outer layer covering 200 and in the horizontal direction positioned at the inside of top beam core material 400.Specifically, the reinforcement Core material can be made with top beam core material 400 and column core material 500 of same material and can with 400 one of top beam core material at Type, the position for reinforcing core material and quantity can according to actual needs and demand of the different vehicle to intensity of top cap is adjusted It is whole.
Vehicle according to an embodiment of the present invention is described below.Vehicle according to an embodiment of the present invention include according to the present invention on State the top cover 1 of the vehicle of embodiment.
Vehicle according to an embodiment of the present invention has by the top cover 1 using vehicle according to the above embodiment of the present invention It is light-weight, center of gravity is low, handling good, low power consumption and other advantages.
The manufacturing method of the top cover of vehicle according to an embodiment of the present invention is described below.Vehicle according to an embodiment of the present invention Top cover manufacturing method the following steps are included:
Outer layer covering forming mold and internal layer covering forming mold are provided, fabric is laid in the outer layer respectively and is covered In skin molding die and the internal layer covering forming mold;
The laying bonding agent in the outer layer covering forming mold and the internal layer covering forming mold respectively;
Make the outer layer covering forming mold and the internal layer covering forming mold clamping respectively with formed exterior skin in advance at Type body and internal layer covering preform;
There is provided top cover shaping die tool, top plate enhancement layer, top beam core material and column core material, by the exterior skin preform, The internal layer covering preform, the top plate enhancement layer, the top beam core material and the column core material are individually positioned in described In top cover shaping die tool;
Make the top cover shaping die tool molding, injects resin matrix under a predetermined;
Heating solidifies the resin matrix;
Cooling and demolding forms the top cover of the vehicle.
The manufacturing method of the top cover of vehicle according to an embodiment of the present invention, having can reduce top cover weight, guarantees top cover The advantages that intensity.
Advantageously, the fabric be put into the outer layer covering forming mold and the internal layer covering forming mold it It is preceding to be formed by cutting.
More advantageously, the column core material and the top beam core material pass through sanction before being put into the top cover shaping die tool It is cut into type and is equipped with connection insert on the top beam core material and column core material.
Specifically, connecting bracket is bonded on the inner surface of the top cover.
More specifically, described matrix resin is thermosetting resin.Specifically, described matrix resin by epoxy resin, Unsaturated polyester resin, span come one of amide resin, polyimide resin, vinylite and phenolic resin or a variety of It constitutes.
Other of vehicle according to an embodiment of the present invention are constituted and are operated for those of ordinary skills all Be it is known, be not detailed herein.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc. Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be mechanical connect It connects, is also possible to be electrically connected or can communicate each other;It can be directly connected, can also indirectly connected through an intermediary, it can be with It is the interaction relationship of the connection or two elements inside two elements, unless otherwise restricted clearly.For this field For those of ordinary skill, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be in office It can be combined in any suitable manner in one or more embodiment or examples.In addition, without conflicting with each other, the skill of this field Art personnel can tie the feature of different embodiments or examples described in this specification and different embodiments or examples It closes and combines.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned Embodiment is changed, modifies, replacement and variant.

Claims (10)

1. a kind of top cover of vehicle characterized by comprising
Internal layer covering, the internal layer covering are fibre reinforced composites part;
Outer layer covering, the outer layer covering are fibre reinforced composites part and the outside for being located at the internal layer covering;
Top plate enhancement layer, the top plate enhancement layer are clamped between the internal layer covering and the outer layer covering;
Top beam core material, the top beam core material are clamped between the internal layer covering and the outer layer covering and increase around the top plate Strong layer setting;
Multiple column core materials, multiple column core materials be clamped between the internal layer covering and the outer layer covering and respectively with The top plate enhancement layer is connected.
2. the top cover of vehicle according to claim 1, which is characterized in that in the internal layer covering and the outer layer covering At least one is equipped with top beam core material mounting groove and multiple column core material mounting grooves, and the top beam core material cooperation is in the top beam core In material mounting groove, multiple column core materials are respectively fitting into multiple column core material mounting grooves.
3. the top cover of vehicle according to claim 2, which is characterized in that the top beam core material mounting groove is located at the internal layer On covering, the column core material mounting groove is located on the outer layer covering.
4. the top cover of vehicle according to claim 3, which is characterized in that the top beam core material mounting groove is located at the internal layer The roof of covering and the junction of side wall.
5. the top cover of vehicle according to claim 1, which is characterized in that the top beam core material is by polyvinyl chloride foam, poly- Urethane foam, polyethylene, polypropylene foam, carbon foam, paper honeycomb core material, aramid fiber honeycomb core material, aluminum honeycomb core material, poly- ammonia One of ester honeycomb core material, polyvinyl chloride honeycomb core material, polypropylene honeycomb core material, Ba Shamu, paulownia wood, China fir and oak or Several compositions, each column core material are steeped by polyvinyl chloride foam, polyurethane foam, polyethylene, polypropylene foam, carbon Foam, paper honeycomb core material, aramid fiber honeycomb core material, aluminum honeycomb core material, polyurethane cellular core material, polyvinyl chloride honeycomb core material, polypropylene One or more of honeycomb core material, Ba Shamu, paulownia wood, China fir and oak are constituted.
6. the top cover of vehicle according to claim 1, which is characterized in that it further include reinforcing core material, the reinforcement core material folder Hold the inside for being located at the top beam core material between the internal layer covering and the outer layer covering and in the horizontal direction.
7. the top cover of vehicle according to claim 1, which is characterized in that the top plate enhancement layer is fiber-reinforced composite material Materials and parts and its reinforcing fiber are that one or more of carbon fiber, glass fibre, aramid fiber and basalt fibre are constituted.
8. the top cover of vehicle according to claim 1, which is characterized in that the internal layer covering is fibre reinforced composites Part and its reinforcing fiber are that one or more of carbon fiber, glass fibre, aramid fiber and basalt fibre are constituted, described outer Layer covering is fibre reinforced composites part and its reinforcing fiber is carbon fiber, glass fibre, aramid fiber and basalt fibre One or more of constitute.
9. a kind of vehicle, which is characterized in that the top cover including vehicle according to claim 1 to 8.
10. a kind of manufacturing method of the top cover of vehicle, which comprises the following steps:
Outer layer covering forming mold and internal layer covering forming mold are provided, fabric is laid in respectively the outer layer covering at In pattern tool and the internal layer covering forming mold;
The laying bonding agent in the outer layer covering forming mold and the internal layer covering forming mold respectively;
Make the outer layer covering forming mold and the internal layer covering forming mold clamping to form exterior skin preform respectively With internal layer covering preform;
Top cover shaping die tool, top plate enhancement layer, top beam core material and column core material, by the exterior skin preform, described are provided Internal layer covering preform, the top plate enhancement layer, the top beam core material and the column core material are individually positioned in the top cover In molding die;
Make the top cover shaping die tool molding, injects resin matrix under a predetermined;
Heating solidifies the resin matrix;
Cooling and demolding forms the top cover of the vehicle.
CN201610711240.1A 2016-08-23 2016-08-23 The manufacturing method of the top cover of the top cover of vehicle, vehicle and vehicle Active CN106184399B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201610711240.1A CN106184399B (en) 2016-08-23 2016-08-23 The manufacturing method of the top cover of the top cover of vehicle, vehicle and vehicle
PCT/CN2016/107766 WO2018036014A1 (en) 2016-08-23 2016-11-29 Vehicle roof, vehicle, and method for manufacturing vehicle roof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610711240.1A CN106184399B (en) 2016-08-23 2016-08-23 The manufacturing method of the top cover of the top cover of vehicle, vehicle and vehicle

Publications (2)

Publication Number Publication Date
CN106184399A CN106184399A (en) 2016-12-07
CN106184399B true CN106184399B (en) 2019-01-29

Family

ID=57523456

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610711240.1A Active CN106184399B (en) 2016-08-23 2016-08-23 The manufacturing method of the top cover of the top cover of vehicle, vehicle and vehicle

Country Status (2)

Country Link
CN (1) CN106184399B (en)
WO (1) WO2018036014A1 (en)

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108216375A (en) * 2016-12-21 2018-06-29 郑州宇通客车股份有限公司 A kind of car and its side wall structure of passenger car
CN108263496A (en) * 2016-12-31 2018-07-10 郑州吉田专利运营有限公司 Carbon fabric composite material vehicle skeleton and preparation method thereof
WO2018121789A1 (en) * 2016-12-31 2018-07-05 郑州吉田专利运营有限公司 Fibre fabric composite structural component, automobile framework prepared using same, and method
CN116968829A (en) * 2016-12-31 2023-10-31 郑州泽正技术服务有限公司 Whole car skeleton made of carbon fiber fabric composite material and preparation method thereof
JP6665814B2 (en) * 2017-02-28 2020-03-13 トヨタ自動車株式会社 Manufacturing method of molded body
CN116788369A (en) * 2017-05-12 2023-09-22 郑州泽正技术服务有限公司 Carbon fiber fabric composite structural member, automobile skeleton prepared from carbon fiber fabric composite structural member and method for preparing automobile skeleton
CN107639990B (en) * 2017-10-18 2024-02-06 智车优行科技(上海)有限公司 Vehicle and balance bar thereof
JP2019217850A (en) * 2018-06-18 2019-12-26 トヨタ自動車株式会社 Vehicle lateral structure
CN109292004A (en) * 2018-10-12 2019-02-01 重庆长安汽车股份有限公司 A kind of carbon fibre composite car bra
KR102552091B1 (en) * 2018-11-01 2023-07-06 현대자동차주식회사 Roof panel for vehicle
SE1950545A1 (en) * 2019-05-07 2020-11-08 Gestamp Hardtech Ab Corner patch
CN111267455A (en) * 2019-11-20 2020-06-12 延锋彼欧汽车外饰系统有限公司 Automobile top cover made of honeycomb material
CN111605256B (en) * 2020-04-29 2024-06-07 中材科技风电叶片股份有限公司 Composite structure, method for manufacturing same, and blade
CN112026297A (en) * 2020-09-27 2020-12-04 安徽安凯汽车股份有限公司 Modular sandwich vehicle roof cover and manufacturing method thereof
US11358647B1 (en) * 2021-01-12 2022-06-14 GM Global Technology Operations LLC Locally reinforced foam-filled composite components for vehicle body structures and methods of making the same

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5104177A (en) * 1990-12-31 1992-04-14 Vmc Fiberglass Products, Inc. Cap for conversion van
CN101341062A (en) * 2005-12-21 2009-01-07 拜尔材料科学有限公司 Load-bearing composite panels
CN103318203A (en) * 2012-10-12 2013-09-25 北京航空航天大学 Lightweight composite-material carriage structure of aerodynamic aerotrain with imitated wings
CN104354770A (en) * 2014-10-22 2015-02-18 徐东 Car roof
CN204399289U (en) * 2014-10-22 2015-06-17 徐东 A kind of composite material roof
CN205417779U (en) * 2015-12-23 2016-08-03 江苏美龙航空部件有限公司 Combined material passenger train roof
CN206031503U (en) * 2016-08-23 2017-03-22 北京新能源汽车股份有限公司 Top cap of vehicle and vehicle that has it

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2257615T3 (en) * 2002-05-02 2006-08-01 Bayer Materialscience Ag SANDWICH ELEMENTS AND ITS USE.
IT1405233B1 (en) * 2011-02-11 2014-01-03 Automobili Lamborghini Spa PROCESS AND SYSTEM FOR MANUFACTURING PRODUCTS IN COMPOSITE MATERIAL, AS WELL AS PRODUCTS MANUFACTURED WITH THIS PROCESS OR SYSTEM
DE102013107203A1 (en) * 2013-07-09 2015-01-15 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Roof shell construction for a motor vehicle
DE102013019677A1 (en) * 2013-11-22 2015-05-28 GM Global Technology Operations LLC (n. d. Ges. d. Staates Delaware) Exterior skin component for a vehicle
GB2521937A (en) * 2014-12-11 2015-07-08 Daimler Ag Body component for a vehicle and method for manufacturing a body component for a vehicle

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5104177A (en) * 1990-12-31 1992-04-14 Vmc Fiberglass Products, Inc. Cap for conversion van
CN101341062A (en) * 2005-12-21 2009-01-07 拜尔材料科学有限公司 Load-bearing composite panels
CN103318203A (en) * 2012-10-12 2013-09-25 北京航空航天大学 Lightweight composite-material carriage structure of aerodynamic aerotrain with imitated wings
CN104354770A (en) * 2014-10-22 2015-02-18 徐东 Car roof
CN204399289U (en) * 2014-10-22 2015-06-17 徐东 A kind of composite material roof
CN205417779U (en) * 2015-12-23 2016-08-03 江苏美龙航空部件有限公司 Combined material passenger train roof
CN206031503U (en) * 2016-08-23 2017-03-22 北京新能源汽车股份有限公司 Top cap of vehicle and vehicle that has it

Also Published As

Publication number Publication date
WO2018036014A1 (en) 2018-03-01
CN106184399A (en) 2016-12-07

Similar Documents

Publication Publication Date Title
CN106184399B (en) The manufacturing method of the top cover of the top cover of vehicle, vehicle and vehicle
US10137649B2 (en) Steering column produced from fibre-composite and on the basis of pultrusion, braiding and/or winding technology
CN105339244B (en) The side wall assemblies of car
CN106898711A (en) Battery bag lower house, battery bag and vehicle
EP1893478B1 (en) Reinforcement beam as well as method and fiber laminate for manufacturing the reinforcement beam
US20110101731A1 (en) Automobile component made of plastic
US10220578B2 (en) Fiber composite material component, and method for producing a fiber composite material component
CN202368683U (en) Composite material plate and dump truck carriage
CN102806877A (en) Plastic composite bumper beam for vehicle
CN105121175A (en) Face to rim connection for a composite wheel
CN103010316B (en) A kind of composite panel, its preparation method and body of tipper carriage
BRPI0806718A2 (en) cladding element as part of an aircraft fuselage
CN105579328B (en) Integrated longitudinal beam for motor vehicle
CN102427997A (en) Frame and method for producing such a frame
CN110087976A (en) Vehicle load bearing structure
GB2521937A (en) Body component for a vehicle and method for manufacturing a body component for a vehicle
EP1357016A2 (en) Side member for use in vehicle frame and method of manufacturing the same
US20060145506A1 (en) Control panel and method for the production thereof
US9517797B2 (en) Support structure and method of producing a support structure
CN115224413A (en) Lightweight battery box
CN206031503U (en) Top cap of vehicle and vehicle that has it
US9156235B2 (en) Modular production device for integral fiber semifinished products and method for producing endless-fiber composite components made from integral fiber composite semifinished products having a hollow body structure
CN106828612B (en) The electric car bonnet of integrated injection molding forming
CN205970969U (en) Seat of vehicle and vehicle that has it
CN208181192U (en) Structural member and its automobile for automobile

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant