CN106183225A - 太阳能便携聚光装置的制造方法 - Google Patents

太阳能便携聚光装置的制造方法 Download PDF

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CN106183225A
CN106183225A CN201610723751.5A CN201610723751A CN106183225A CN 106183225 A CN106183225 A CN 106183225A CN 201610723751 A CN201610723751 A CN 201610723751A CN 106183225 A CN106183225 A CN 106183225A
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condensing unit
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钟小军
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GUANGZHOU AOPENG ENERGY TECHNOLOGY CO LTD
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Abstract

本发明公开了一种太阳能便携聚光装置的制造方法，该方法是先利用层压机，并在100℃高温环境下，将由上到下依次铺设的大跨度拉张膜、太阳能电池片、热熔胶、硬度支撑板、热熔胶、高温防水防腐布结合为一体形成太阳能电池板；再将太阳能电池板冷却30分钟，使热熔胶固化；最后在大跨度拉张膜的表面铺上下表面设有点阵状凸起的金属凸网，在150℃高温环境下，利用层压机对金属凸网进行30分钟的真空负压层压，使大跨度拉张膜的表面形成点阵状凹凸结构，从而构成具有聚光透镜功能的太阳能便携聚光装置。本发明的太阳能便携聚光装置的制造方法可使有效光照效率提升10％以上，提高太阳能的转换效率。

Description

太阳能便携聚光装置的制造方法
技术领域
本发明属于太阳能领域，尤其涉及一种太阳能便携聚光装置的制造方法。
背景技术
传统的太阳能板只有两年寿命，而且太阳能的转换效率难以提升。因此，有必要对上述太阳能板进行改进，以使得太阳能板的寿命达到10年以上，并且效率可以大幅提升，在有效面积内提升功率和使用寿命，有着广阔的市场前景和应用价值。
发明内容
本发明的目的是提供一种太阳能便携聚光装置的制造方法，可使有效光照效率提升10％以上，提高太阳能的转换效率。
为实现上述目的，本发明提供一种光刻机的温度变频调节方法，该方法是先利用层压机，并在100℃高温环境下，将由上到下依次铺设的大跨度拉张膜、太阳能电池片、热熔胶、硬度支撑板、热熔胶、高温防水防腐布结合为一体形成太阳能电池板；再将太阳能电池板冷却30分钟，使热熔胶固化；最后在大跨度拉张膜的表面铺上下表面设有点阵状凸起的金属凸网，在150℃高温环境下，利用层压机对金属凸网进行30分钟的真空负压层压，使大跨度拉张膜的表面形成点阵状凹凸结构，从而构成具有聚光透镜功能的太阳能便携聚光装置。
作为本发明的进一步改进，在对金属凸网进行层压前还在金属凸网的表面铺上一层高温布，层压时高温布与层压机接触。
作为本发明的进一步改进，所述高温布为铁氟龙。
作为本发明的进一步改进，所述金属凸网的凸起是0.5MM的直径的半圆。
作为本发明的进一步改进，所述金属凸网为铝网或铜网。
作为本发明的进一步改进，所述硬度支撑板为PCB板或PET板。
作为本发明的进一步改进，所述热熔胶为EVA。
作为本发明的进一步改进，所述大跨度拉张膜为ETFT膜。
与现有技术相比，本发明的太阳能便携聚光装置的制造方法的有益效果如下：
1)可模拟太阳能光源，通过透镜从而达到聚光的效果，有效光照效率可以提升10％以上，提高太阳能的转换效率。
2)复合材料和结构容易通过雨水自动达到清洁表面效果,且防腐能力高。
3)复合材料和结构可以在高低温特殊环境下自动舒展，增加韧性，粘性强度大不易刮花，可以提高高低温的产品性能和稳定性。
4)美观，有细节凹凸感，小面积应用可以防滑，大面积应用整体感和立体感比较强。
5)在便携的移动太阳能产品上比较多的应用，比如太阳能无人机，太阳能电动汽车辅助电源，太阳能离网的储能系统，军队太阳能指挥系统，太阳能房产供电系统，太阳能折叠包，太阳能灯等产品上有广泛的市场应用空间。
6)使用寿命长，可达10年以上。
通过以下的描述并结合附图，本发明将变得更加清晰，这些附图用于解释本发明的实施例。
附图说明
图1为高温布、金属凸网、太阳能电池板的分解示意图。
图2为太阳能便携聚光装置的示意图。
具体实施方式
现在参考附图描述本发明的实施例，附图中类似的元件标号代表类似的元件。
请参考图1-2，所述的太阳能便携聚光装置的制造方法是先利用层压机，并在100℃高温环境下，将由上到下依次铺设的大跨度拉张膜1、太阳能电池片2、热熔胶3、硬度支撑板4、热熔胶5、高温防水防腐布6结合为一体形成太阳能电池板；再将太阳能电池板冷却30分钟，使热熔胶3、5固化；最后在大跨度拉张膜1的表面铺上下表面设有点阵状凸起的金属凸网7，在150℃高温环境下，利用层压机对金属凸网7进行30分钟的真空负压层压，使大跨度拉张膜1的表面形成点阵状凹凸结构，从而构成具有聚光透镜功能的太阳能便携聚光装置。
所述大跨度拉张膜1为ETFT(乙烯-四氟乙烯共聚物)膜，其张力好。
所述热熔胶3、5为EVA，EVA是强力复合材料，在100度温度下对太阳能电池片与硬度支撑板、硬度支撑板与高温防水防腐布进行高度粘合，从而不脱层，可使太阳能电池片与硬度支撑板4之间、硬度支撑板4与高温防水防腐布6之间形成一体防水。
所述硬度支撑板4为PCB板或PET板，对太阳能电池片起硬度支撑作用，PCB为印制电路板，适用于平面度要求高的太阳能电池板；PET为聚对苯二甲酸乙二醇酯，有柔性功能，可以满足30度曲线的弯曲。
所述金属凸网7的凸起是0.5MM的直径的半圆。所述金属凸网7为铝网或铜网，铝网导热性好，价格便宜；铜网导热性好。所述金属凸网7硬度高，不会变形，从而可以满足大批量的生产。
在对金属凸网7进行层压前还在金属凸网7的表面铺上一层高温布8，层压时高温布8与层压机接触，高温布8的设置可使层压机的压力更加均匀。所述高温布8为铁氟龙，可耐高温300度，防火阻燃，隔热。
以上结合最佳实施例对本发明进行了描述，但本发明并不局限于以上揭示的实施例，而应当涵盖各种根据本发明的本质进行的修改、等效组合。

Claims (8)

1.一种如权利要求1所述的太阳能便携聚光装置的制造方法，其特征在于，该方法是先利用层压机，并在100℃高温环境下，将由上到下依次铺设的大跨度拉张膜、太阳能电池片、热熔胶、硬度支撑板、热熔胶、高温防水防腐布结合为一体形成太阳能电池板；再将太阳能电池板冷却30分钟，使热熔胶固化；最后在大跨度拉张膜的表面铺上下表面设有点阵状凸起的金属凸网，在150℃高温环境下，利用层压机对金属凸网进行30分钟的真空负压层压，使大跨度拉张膜的表面形成点阵状凹凸结构，从而构成具有聚光透镜功能的太阳能便携聚光装置。
2.如权利要求1所述的太阳能便携聚光装置的制造方法，其特征在于：在对金属凸网进行层压前还在金属凸网的表面铺上一层高温布，层压时高温布与层压机接触。
3.如权利要求1所述的太阳能便携聚光装置的制造方法，其特征在于：所述高温布为铁氟龙。
4.如权利要求1所述的太阳能便携聚光装置的制造方法，其特征在于：所述金属凸网的凸起是0.5MM的直径的半圆。
5.如权利要求1所述的太阳能便携聚光装置的制造方法，其特征在于：所述金属凸网为铝网或铜网。
6.如权利要求1所述的太阳能便携聚光装置的制造方法，其特征在于：所述硬度支撑板为PCB板或PET板。
7.如权利要求1所述的太阳能便携聚光装置的制造方法，其特征在于：所述热熔胶为EVA。
8.如权利要求1所述的太阳能便携聚光装置的制造方法，其特征在于：所述大跨度拉张膜为ETFT膜。
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JP2008060207A (ja) * 2006-08-30 2008-03-13 Kyocera Corp 光電変換装置
CN101728455A (zh) * 2008-10-13 2010-06-09 江苏格林保尔光伏有限公司 聚光型太阳能电池组件加工方法
CN102738283A (zh) * 2012-07-17 2012-10-17 东方电气集团(宜兴)迈吉太阳能科技有限公司 太阳能组件的前板封装结构
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JP2008060207A (ja) * 2006-08-30 2008-03-13 Kyocera Corp 光電変換装置
CN101728455A (zh) * 2008-10-13 2010-06-09 江苏格林保尔光伏有限公司 聚光型太阳能电池组件加工方法
US20140312530A1 (en) * 2010-09-22 2014-10-23 Solaria Corporation System and method for laminating photovoltaic structures
CN103415790A (zh) * 2011-03-14 2013-11-27 大金工业株式会社 聚光膜和太阳能电池组件
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Application publication date: 20161207