CN106181179B - A kind of riding-type motorcycle frame proterosoma combinational processing method - Google Patents

A kind of riding-type motorcycle frame proterosoma combinational processing method Download PDF

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Publication number
CN106181179B
CN106181179B CN201610683947.6A CN201610683947A CN106181179B CN 106181179 B CN106181179 B CN 106181179B CN 201610683947 A CN201610683947 A CN 201610683947A CN 106181179 B CN106181179 B CN 106181179B
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CN
China
Prior art keywords
positioning
square chest
pipe
sleeve
axle sleeve
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Expired - Fee Related
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CN201610683947.6A
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Chinese (zh)
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CN106181179A (en
Inventor
王亚军
彭天
彭天一
赵正东
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Lifan Technology Group Co Ltd
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Lifan Industry Group Co Ltd
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Priority to CN201610683947.6A priority Critical patent/CN106181179B/en
Publication of CN106181179A publication Critical patent/CN106181179A/en
Application granted granted Critical
Publication of CN106181179B publication Critical patent/CN106181179B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses a kind of riding-type motorcycle frame proterosoma combinational processing method, it is characterised in that:Comprise the following steps:Upper pipe, preceding down tube, oblique reinforced pipe, preceding down tube, preceding diagonal brace reinforced pipe, axle sleeve connecting tube, cross bar positioning shaft sleeve, engine mounting sleeve, the processing of suspension axle sleeve peace fork mounting sleeve before first individually completing;By weld jig will it is above-mentioned before upper pipe, preceding down tube, oblique reinforced pipe, preceding down tube, preceding diagonal brace reinforced pipe, axle sleeve connecting tube, cross bar positioning shaft sleeve, engine mounting sleeve, suspension axle sleeve peace fork mounting sleeve position;Contact position between above-mentioned various components is weldingly connected the combination of obtained riding-type motorcycle frame proterosoma.Above-mentioned processing method is easy to operate, is capable of the riding-type motorcycle frame proterosoma combination of rapid processing manufacture.

Description

A kind of riding-type motorcycle frame proterosoma combinational processing method
Technical field
The invention belongs to frame of motorcycle processing method field, and in particular to riding-type motorcycle frame proterosoma Combined machining Method.
Background technology
Riding-type motorcycle is as a classical vehicle, and big with power, the advantages of performance of driving over a long distance is good firmly gets consumption Person's likes.At present, existing striding type vehicle carriage is shape such as notification number CN205186418U(Publication date is 2016.04.27), A kind of structure shown in entitled " riding-type motorcycle frame ", the riding-type motorcycle frame includes headstock standpipe, a main bend pipe With a preceding down tube, the front end of main bend pipe, preceding down tube upper end and headstock standpipe are fixedly linked.But above-mentioned riding-type motorcycle car Frame is but occupied on vehicle frame effectively because the angle region between headstock standpipe, main bend pipe and preceding down tube is welded with reinforcement box Assembly space;In addition, also fuel tank and engine can be caused because of structure of the vehicle frame using single main bend pipe and preceding down tube It is most of exposed outside vehicle frame, it is poor for the protecting effect of fuel tank and engine.
Based on this, applicant have developed a sound construction reliably, and construction is reasonable, be easy to fuel tank and engine assembly and energy Enough riding-type motorcycle frames that both are played with certain protective role(Riding type car for model LF200 series).This is ridden Formula frame of motorcycle includes headstock standpipe, combination of precursors and the combination of rear body;The combination of precursors is by being connected to headstock standpipe rear Two proterosomas combination of the left and right sides(Referring to Fig. 1 and Fig. 2)Constitute, wherein, each proterosoma, which is combined, includes preceding upper pipe, front lower It is pipe, oblique reinforced pipe, preceding down tube, preceding diagonal brace reinforced pipe, axle sleeve connecting tube, cross bar positioning shaft sleeve, engine mounting sleeve, outstanding Hanging scroll covers and chain stay mounting sleeve;
Before described upper pipe and preceding down tube expansion body in it is preceding it is high after low dip shape strip, and the front end of preceding upper pipe with it is front lower The front end of pipe is spaced in the headstock standpipe short transverse and is connected on the headstock standpipe lateral surface, and the preceding down tube is whole Body is located at the lower section of preceding upper pipe, and the rear end of the preceding upper pipe is located at the rear of the preceding down tube;The leading portion of upper pipe is with before before described The leading portion of down tube is to bend inwards and be formed with the structure at an obtuse angle after outer lower side extension from the front to the back;
The oblique reinforced pipe is many between upper pipe and preceding down tube before being fixedly connected on;
Before the preceding down tube is in integrally the strip of low dip shape after preceding height, and the preceding down tube front end is fixedly connected on On the downside of the front end of down tube;
The preceding diagonal brace reinforced pipe be fixedly connected on before down tube rear end and preceding down tube between, and with preceding down tube and before Enclose to form triangular support structure between down tube;
The cross bar positioning shaft sleeve, engine mounting sleeve, suspension axle sleeve peace fork mounting sleeve are coaxial setting; Cross bar positioning shaft sleeve therein is fixedly connected on the rear end of the preceding upper pipe;The engine mounting sleeve is fixedly connected on described The rear end of preceding down tube;The suspension axle sleeve is located at the oblique back lower place of engine mounting sleeve, and suspension axle sleeve passes through an axle Set connecting tube is fixedly linked with engine mounting sleeve;The chain stay mounting sleeve is located at the oblique back lower place of the suspension axle sleeve, The chain stay mounting sleeve is respectively connected with by two axle sleeve connecting tubes with suspension axle sleeve and cross bar positioning shaft sleeve;The chain stay peace It is triangular in shape between dress axle sleeve, cross bar positioning shaft sleeve and engine mounting sleeve to be distributed and enclose to form triangle by axle sleeve connecting tube Shape supporting construction.
The riding-type motorcycle frame that above-mentioned applicant is developed compares compared with the vehicle frame of technology, can learn improvements It is:Employ and be connected to two proterosomas of the headstock standpipe rear left and right sides and combine used to replace on existing vehicle frame The structure of single main bend pipe and single preceding down tube.So, above-mentioned proterosoma combination is being able to ensure that high structural strength Meanwhile, there is bigger area coverage on the width of vehicle frame;So that two first half combinations can surround to be formed more Big assembly space, and the stop protective effect to the assembly space can be played, with superior technique effect.
Again because the proterosoma combination for the riding-type motorcycle frame that applicant develops is curved compared to the master of prior art vehicle frame More aobvious complexity, adds difficulty of processing for pipe.Therefore how to design a kind of processing for being capable of rapid processing manufacture proterosoma combination Method, is that those skilled in the art need the technical problem for considering to solve badly.
The content of the invention
For above-mentioned the deficiencies in the prior art, the technical problems to be solved by the invention are:How a kind of operation letter is provided Just, it is capable of the processing method of the riding-type motorcycle frame proterosoma combination of rapid processing manufacture.
In order to solve the above-mentioned technical problem, present invention employs following technical scheme:
A kind of riding-type motorcycle frame proterosoma combinational processing method, it is characterised in that:Comprise the following steps:It is first individually complete Into preceding upper pipe, preceding down tube, oblique reinforced pipe, preceding down tube, preceding diagonal brace reinforced pipe, axle sleeve connecting tube, cross bar positioning shaft sleeve, start The processing of machine mounting sleeve, suspension axle sleeve peace fork mounting sleeve;By weld jig will it is above-mentioned before upper pipe, preceding down tube, oblique add Qiang Guan, preceding down tube, preceding diagonal brace reinforced pipe, axle sleeve connecting tube, cross bar positioning shaft sleeve, engine mounting sleeve, suspension axle sleeve and Chain stay mounting sleeve is positioned;Contact position between above-mentioned various components is weldingly connected obtained riding-type motorcycle frame proterosoma group Close.
Above-mentioned riding-type motorcycle frame proterosoma combinational processing method, it is easy to operate, implement simple;In use, first individually Obtain after various components, various components are positioned at weld jig according to set riding-type motorcycle frame proterosoma combining structure On, be weldingly connected obtained riding-type motorcycle frame proterosoma of the contact position between above-mentioned various components is combined, processing and manufacturing speed Degree is very fast.
Preferably, the weld jig includes mounting platform and the front end positioning structure of preceding upper Guan Yuqian down tubes, it is described The front end positioning structure of preceding upper Guan Yuqian down tubes is fixedly mounted on the mounting platform and overall in strip;The weld jig Also include being fixedly mounted on the mounting platform and positioned at the preceding above front end positioning structure length direction of Guan Yuqian down tubes Upper component weld jig structure, middle member weld jig structure and the lower member weld jig structure of same side;
The front end positioning structure of upper Guan Yuqian down tubes is used for the front end for the front end and preceding down tube for realizing preceding upper pipe before described Positioning;
The upper component weld jig structure is used for the positioning of upper pipe and cross bar positioning shaft sleeve before realizing;
The middle member weld jig structure be used for realize preceding down tube, engine mounting sleeve, oblique reinforced pipe, it is preceding tiltedly The rear end for supportting reinforced pipe, the axle sleeve connecting tube being connected between cross bar positioning shaft sleeve and chain stay mounting sleeve, and and engine The positioning of the connected axle sleeve connecting tube of mounting sleeve;
The lower member weld jig structure is used to realize preceding down tube, suspension axle sleeve, chain stay mounting sleeve, Yi Jilian The positioning for the axle sleeve connecting tube being connected between suspension axle sleeve and chain stay mounting sleeve.
The structure of above-mentioned weld jig, not only clear in structure is reasonable, can very easily realize riding-type motorcycle frame The positioning of the various components of proterosoma combination, reduces difficulty of processing, improves welding efficiency.
Preferably, the upper surface of the mounting platform and peripheral side are disposed with some peaces according to constant spacing array Fill hole.
The use of above-mentioned mounting platform, is more convenient for the front end positioning structure of preceding upper Guan Yuqian down tubes, upper component welding Clamp structure, middle member weld jig structure and lower member weld jig structure are pacified using bolt come precisely quickly fixed On mounting platform, the efficiency of assembling of the weld jig is improved.In addition, above-mentioned mounting platform also has good versatility, Can Reusability, so as to reduce use cost, increase the benefit.
Preferably, the front end positioning structure of upper Guan Yuqian down tubes includes positioning cylinder and supporting station before described;
The overall diameter of the diameter of the positioning cylinder and headstock standpipe matches, and the length of the positioning cylinder is more than headstock The length of standpipe;
The supporting station is two of the upper surface that interval is fixedly mounted on the mounting platform on vertical, and the supporting Platform upper surface is recessed to be formed with an arc groove, and the diameter of the arc groove and the diameter of positioning cylinder match;It is described The latter half at positioning cylinder integral level traverse and two ends is fallen into after the arc groove of two supporting stations, the positioning cylinder it is outstanding Empty part forms the location structure abutted against for the front end with the front end and preceding down tube of preceding upper pipe.
The front end positioning structure of upper Guan Yuqian down tubes has simple in construction, assembling and very easy to use before above-mentioned Advantage.The diameter of above-mentioned positioning cylinder is matched with headstock standpipe overall diameter, and two for the horizontal supporting positioning cylinder The diameter of the arc groove of supporting station and the diameter of positioning cylinder match;So, by positioning cylinder integral level traverse And the latter half at two ends is fallen into after the arc groove of two supporting stations(Positioning cylinder and the coaxial setting of headstock standpipe), i.e., should The lateral surface of positioning cylinder can be consistent with the lateral surface of headstock standpipe, is abutted against with the front end of preceding upper pipe and the front end of preceding down tube To play a part of being accurately positioned both.
Preferably, the upper component weld jig structure, which includes upper component positioning, uses standard square chest, the top Component positioning is in integrally the rectangular configuration of strip with standard square chest, and each side it is upper according to the mounting hole on mounting platform Consistent spacing and array of apertures is disposed with some mounting holes;Upper component positioning is horizontal along the longitudinal direction by bolt with standard square chest To being fixed on mounting platform;
The upper component weld jig structure also include be fixedly installed in upper component positioning standard square chest and along its Preceding upper pipe leading portion locating piece that length direction is sequentially arranged, preceding upper pipe stage casing locating piece, preceding upper pipe back segment locating piece and cross bar are determined Position axle sleeve location-plate;The upper end of the preceding above pipe leading portion locating piece is higher than upper component positioning is with standard square chest and has on before confession The locating slot that pipe leading portion puts off and positioned;Standard square chest is used in the upper end of upper pipe stage casing locating piece higher than upper component positioning before described And the locating slot for putting off and positioning with the stage casing for preceding upper pipe;The upper end of upper pipe back segment locating piece is higher than upper component before described Positioning is with standard square chest and with the locating slot for putting off and positioning for preceding upper pipe back segment;The cross bar positioning shaft sleeve location-plate it is upper Surface is the horizontal plane higher than upper component positioning standard square chest, and has convexed to form a confession straight up in the horizontal plane The alignment pin that cross bar positioning shaft sleeve is inserted in and positioned.
Above-mentioned upper component weld jig structure, utilizes the upper component positioning standard square chest being fixed on mounting platform To constitute upper pipe leading portion locating piece, preceding upper pipe stage casing locating piece, preceding upper pipe back segment locating piece and cross bar positioning shaft sleeve location-plate It is firm to install and positioning pedestal;So can accurately it ensure after upper pipe leading portion locating piece, preceding upper pipe stage casing locating piece, preceding upper pipe The positioning of section locating piece and cross bar positioning shaft sleeve location-plate, so that the upper positioning precision managed with cross bar positioning shaft sleeve before ensureing.
Above-mentioned upper component weld jig structure generally level is fixedly mounted on mounting platform.Therefore when in use, first Cross bar positioning shaft sleeve is inserted on the alignment pin of cross bar positioning shaft sleeve location-plate and positioned;Then, by the leading portion of preceding upper pipe, stage casing and Back segment correspondence puts off on pipe leading portion locating piece, preceding upper pipe stage casing locating piece and preceding upper pipe back segment locating piece, and cause before on The front end of pipe and the front end positioning structure of preceding upper Guan Yuqian down tubes are abutted against, so, and upper pipe is resulted in before not only causing The support positioning surely leaned on, and being somebody's turn to do " three-stage support location structure " can also more preferably cause each pad of preceding upper pipe to reveal completely Go out, more conducively welding processing operation.
Preferably, the middle member weld jig structure, which includes middle member positioning, uses standard square chest;
Middle member positioning is in integrally the rectangular configuration of strip with standard square chest, and each side it is upper according to and pacify The consistent spacing of mounting hole in assembling platform and array of apertures are disposed with some mounting holes;Middle member positioning is leaned on standard square chest Transverse horizontal is fixed on mounting platform bolt along the longitudinal direction;
The middle member weld jig structure also includes being fixedly mounted on the middle member positioning standard square chest And oblique reinforced pipe locating piece, preceding diagonal brace reinforced pipe locating piece, the preceding down tube back segment locating piece being sequentially arranged along its length With axle sleeve connecting tube locating piece;
The oblique reinforced pipe locating piece is integrally attached to before the middle member positioning standard square chest length direction Hold, and the upper end of the preceding oblique reinforced pipe locating piece is higher than middle member positioning standard square chest and is provided with for oblique reinforced pipe The locating slot for putting off and positioning;
The preceding diagonal brace reinforced pipe locating piece is the upper surface for being fixed on middle member positioning standard square chest, and with middle part The strip that component positioning is intersected with the length direction of standard square chest;One end of the preceding diagonal brace reinforced pipe is located at middle member Positioning is with outside standard square chest, and in the convex locating slot that puts off and position for preceding diagonal brace reinforced pipe rear end of being formed with end;It is described The other end of preceding diagonal brace reinforced pipe is located at middle member and positions the upper surface for using standard square chest, and supplies oblique in convex be formed with end The locating slot for putting off and positioning to reinforced pipe;
The preceding down tube back segment locating piece is generally horizontally fixed on the Y of the upper surface of middle member positioning standard square chest Type block structure, and the bar shaped of the lower half body portion of the Y types block structure positions the bar for using standard square chest with the middle member Shape direction is consistent, and convex be formed with end of the lower half body portion in the Y type block structures puts off and determined for preceding down tube back segment The locating slot of position;The Y type block structures intersection convexes to form one and is inserted in and positions for engine mounting sleeve straight up Alignment pin;Two ends of the V-arrangement of the lower half body portion of the Y type block structures respectively on convex to form a confession and engine The locating slot that the axle sleeve connecting tube that mounting sleeve is connected puts off and positioned;
The axle sleeve connecting tube locating piece is integrally attached to after the middle member positioning standard square chest length direction End, and the axle sleeve connecting tube locating piece upper end higher than middle member positioning standard square chest and be provided with for be connected to cross bar determine The locating slot that the axle sleeve connecting tube of position axle sleeve and chain stay mounting sleeve puts off and positioned.
Preceding diagonal brace reinforced pipe locating piece in above-mentioned middle member weld jig structure can not only be realized to be added to preceding diagonal brace The positioning of strong pipe rear end, additionally it is possible to while the oblique reinforced pipe of positioning is supported, thus it is preferably excellent with compact conformation, locating effect Point.
Preceding down tube back segment locating piece in above-mentioned middle member weld jig structure is in integrally above-mentioned Y types block structure, energy Enough realize engine mounting sleeve, preceding down tube rear end and the axle sleeve connecting tube being connected with engine mounting sleeve positioning it is same When, with easy to assembly, compact conformation, save and make materials and advantage easy to process.
When in use, down tube back segment is positioned above-mentioned middle member weld jig structure before first engine mounting sleeve is inserted in The alignment pin of the Y type block structures intersection of block can be positioned quickly, and as the benchmark of each component positioned at middle part.With Afterwards, the axle sleeve connecting tube that is connected by preceding down tube, oblique reinforced pipe, with engine mounting sleeve and be connected to cross bar positioning shaft sleeve with The axle sleeve connecting tube of chain stay mounting sleeve is put off on corresponding locating slot, i.e., quickly and accurately complete positioning.
Determine preferably, the lower member weld jig structure includes preceding down tube leading portion locating piece, chain stay mounting sleeve Position small square chest and chain stay mounting sleeve location-plate;
The preceding down tube leading portion locating piece is integrally elongated, and is fixed on the upper surface of mounting platform;The preceding down tube The upper surface at leading portion locating piece length direction two ends is convex respectively to be formed with a locating dowel, and the upper end of one of locating dowel With the locating slot put and positioned for preceding down tube previous paragraphs, the upper end of another locating dowel has the medium position for preceding down tube The locating slot that place puts off and positioned;
Chain stay mounting sleeve positioning is integrally in rectangular configuration with small square chest, and each side go up according to and mounting platform In the consistent spacing of mounting hole and array of apertures be disposed with some mounting holes;The positioning of chain stay mounting sleeve leans on bolt with small square chest It is fixed on mounting platform;
The chain stay mounting sleeve location-plate is fixedly mounted on the chain stay mounting sleeve positioning with small square chest, described flat Pitching the top of mounting sleeve location-plate has the axle sleeve location-plate that the strip with small square chest is positioned higher than chain stay mounting sleeve;Institute The upper surface for stating the one end of axle sleeve location-plate in the longitudinal direction convexes to form one and is inserted in for chain stay mounting sleeve straight up And the alignment pin positioned, the upper surface of the other end convexes to form a positioning be inserted in and positioned for suspension axle sleeve straight up Pin;The convex axle being formed with for being connected between chain stay mounting sleeve and suspension axle sleeve in the middle part of the axle sleeve location-plate upper surface The locating slot that set connecting tube puts off and positioned.
Above-mentioned lower member weld jig structure, peace is fixed on using overall elongated preceding down tube leading portion locating piece On assembling platform, and in the convex locating slot for forming front lower pipe leading portion in one end of preceding down tube leading portion locating piece, before the other end is formed with The locating slot of down tube.Down tube leading portion locating piece overall volume is more small before ensuring, so that beneficial to being set on mounting platform Meanwhile, preceding down tube leading portion locating piece also has firm support positioning action by two locating slots in the convex formation in end, more Beneficial to the precision welding processing for realizing proterosoma combination.
Chain stay mounting sleeve positioning in above-mentioned lower member weld jig structure can be easily assembled to small square chest Mounting platform;And be fixedly mounted on chain stay mounting sleeve positioning can be while realizing with the chain stay mounting sleeve location-plate of small square chest The positioning of chain stay mounting sleeve, suspension axle sleeve and axle sleeve connecting tube between the two, while with preferable positioning function, Also the rational advantage of compact conformation is had concurrently.
Brief description of the drawings
Fig. 1 is the front view for the riding-type motorcycle frame proterosoma combination that applicant develops.
Fig. 2 is the dimensional structure diagram for the riding-type motorcycle frame proterosoma combination that applicant develops.
The top view for the weld jig that Fig. 3 is preferred to use in the method for the present invention.
The dimensional structure diagram for the weld jig that Fig. 4 is preferred to use in the method for the present invention.
Marked in figure:
Above managed before 1, down tube before 2,3 oblique reinforced pipes, down tube before 4, diagonal brace reinforced pipe, 6 axle sleeve connecting tubes, 7 cross bars before 5 Positioning shaft sleeve, 8 engine mounting sleeves, 10 chain stay mounting sleeves, 11 mounting platforms;
The front end positioning structure of preceding upper Guan Yuqian down tubes:12 positioning cylinders, 13 supporting stations;
Upper component weld jig structure:14 upper components, which are positioned, to be used before upper pipe leading portion locating piece before standard square chest, 15,16 Upper pipe stage casing locating piece, upper pipe back segment locating piece, 18 cross bar positioning shaft sleeve location-plates before 17;
Middle member weld jig structure:19 middle members, which are positioned, uses standard square chest, 20 oblique reinforced pipe locating pieces, before 21 Diagonal brace reinforced pipe locating piece, down tube back segment locating piece, 23 axle sleeve connecting tube locating pieces before 22;
Lower member weld jig structure:Small square chest, 26 are used in down tube leading portion locating piece before 24,25 chain stay mounting sleeves positioning Chain stay mounting sleeve location-plate.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.Wherein, for description using it is such as upper and lower, left, The exemplary term such as right, it is therefore intended that help reader to understand, without being intended for limitation.
A kind of riding-type motorcycle frame proterosoma combinational processing method, comprises the following steps:The preceding upper pipe 1 of first independent completion, Preceding down tube 2, oblique reinforced pipe 3, preceding down tube 4, preceding diagonal brace reinforced pipe 5, axle sleeve connecting tube 6, cross bar positioning shaft sleeve 7, engine The processing of mounting sleeve 8, suspension axle sleeve peace fork mounting sleeve 10;By weld jig will it is above-mentioned before upper pipe 1, preceding down tube 2, oblique It is reinforced pipe 3, preceding down tube 4, preceding diagonal brace reinforced pipe 5, axle sleeve connecting tube 6, cross bar positioning shaft sleeve 7, engine mounting sleeve 8, outstanding Hanging scroll is covered and chain stay mounting sleeve 10 is positioned;Contact position between above-mentioned various components is weldingly connected obtained riding-type motorcycle car Frame proterosoma is combined.
Above-mentioned riding-type motorcycle frame proterosoma combinational processing method, it is easy to operate, implement simple;In use, first individually Obtain after various components, various components are positioned at weld jig according to set riding-type motorcycle frame proterosoma combining structure On, be weldingly connected obtained riding-type motorcycle frame proterosoma of the contact position between above-mentioned various components is combined, processing and manufacturing speed Degree is very fast.
Wherein, the weld jig includes mounting platform 11, and is fixedly mounted on the mounting platform 11 and is in integrally The front end positioning structure of the preceding upper Guan Yuqian down tubes of strip;The weld jig also includes being fixedly mounted on the mounting platform 11 The upper component weld jig of the same side of front end positioning structure length direction upper and positioned at the preceding upper Guan Yuqian down tubes Structure, middle member weld jig structure and lower member weld jig structure;
The front end positioning structure of upper Guan Yuqian down tubes is used for the front end of upper pipe 1 and the front end of preceding down tube 2 before realizing before described Positioning;
The upper component weld jig structure is used for the positioning of upper pipe 1 and cross bar positioning shaft sleeve 7 before realizing;
The middle member weld jig structure be used for realize before down tube 2, engine mounting sleeve 8, oblique reinforced pipe 3, The rear end of preceding diagonal brace reinforced pipe 5, the axle sleeve connecting tube 6 being connected between cross bar positioning shaft sleeve 7 and chain stay mounting sleeve 10, and The positioning for the axle sleeve connecting tube 6 being connected with engine mounting sleeve 8;
The lower member weld jig structure is used for down tube 4 before realizing, suspension axle sleeve, chain stay mounting sleeve 10, with And it is connected to the positioning of the axle sleeve connecting tube 6 between suspension axle sleeve and chain stay mounting sleeve 10.
The structure of above-mentioned weld jig, not only clear in structure is reasonable, can very easily realize riding-type motorcycle frame The positioning of the various components of proterosoma combination, reduces difficulty of processing, improves welding efficiency.
During implementation, upper component weld jig structure, middle member weld jig structure and lower member weld clip are signed an undertaking Structure is that the length direction of front end positioning structure successively along preceding upper Guan Yuqian down tubes is arranged.
Wherein, the upper surface of the mounting platform 11 and peripheral side are disposed with some installations according to constant spacing array Hole.
The use of above-mentioned mounting platform 11, is more convenient for the front end positioning structure of preceding upper Guan Yuqian down tubes, upper component weldering Welding fixture structure, middle member weld jig structure and lower member weld jig structure are using bolt come precisely quickly fixed On mounting platform 11, the efficiency of assembling of the weld jig is improved.Lead to well in addition, above-mentioned mounting platform 11 also has With property, can Reusability, so as to reduce use cost, increase the benefit.
Wherein, the front end positioning structure of the preceding upper Guan Yuqian down tubes includes positioning cylinder 12 and supporting station 13;
The overall diameter of the diameter and headstock standpipe of the positioning cylinder 12 matches, and the length of the positioning cylinder 12 is more than The length of headstock standpipe;
The supporting station 13 is two of the upper surface that interval is fixedly mounted on the mounting platform 11 on vertical, and should The upper surface of supporting station 13 is recessed to be formed with an arc groove, the diameter of the arc groove and the diameter phase of positioning cylinder 12 Match somebody with somebody;The latter half at the integral level traverse of positioning cylinder 12 and two ends is fallen into after the arc groove of two supporting stations 13, should The overhanging portion of positioning cylinder 12 forms the location structure abutted against for the front end with the front end and preceding down tube 2 of preceding upper pipe 1.
The front end positioning structure of upper Guan Yuqian down tubes has simple in construction, assembling and very easy to use before above-mentioned Advantage.The diameter of above-mentioned positioning cylinder 12 is matched with headstock standpipe overall diameter, and for the horizontal supporting positioning cylinder 12 The diameter of the diameter of the arc groove of two supporting stations 13 and positioning cylinder 12 matches;So, it is positioning cylinder 12 is whole The latter half at the horizontal traverse of body and two ends is fallen into after the arc groove of two supporting stations 13(Positioning cylinder 12 and headstock standpipe are same It is axially arranged), i.e. the lateral surface of the positioning cylinder 12 can be consistent with the lateral surface of headstock standpipe, with the front end of preceding upper pipe 1 and The front end of preceding down tube 2 abuts against to play a part of being accurately positioned both.
Because two proterosomas of riding-type motorcycle frame are combined as mirror image, therefore when implementing, may be selected Any one proterosoma is combined to be welded with headstock standpipe, and only needs the front end positioning structure using following preceding upper Guan Yuqian down tubes It can be achieved(Referring to Fig. 3 and Fig. 4), the difference of the front end positioning structure is:The positioning cylinder 12 used it is outer straight Footpath and the internal diameter of headstock standpipe match, equal length of the distance between two supporting stations 13 with headstock standpipe.So, before this Hold location structure when in use, first headstock standpipe is socketed on the positioning cylinder 12;The overall traverse of positioning cylinder 12 and two ends The latter half fall into the arc grooves of two supporting stations 13 after so that headstock standpipe just hanging and two ends abut it is spacing Between two supporting stations 13, while the headstock standpipe is to be formed to abut against for the front end of front end and preceding down tube 2 with preceding upper pipe 1 Location structure, and headstock standpipe can accurately be welded with the front end of preceding upper pipe 1 and preceding down tube 2.
Wherein, the upper component weld jig structure includes upper component positioning standard square chest 14, the top structure Part positioning with standard square chest 14 it is overall be in strip rectangular configuration, and each side it is upper according to the installation on mounting platform 11 The consistent spacing in hole and array of apertures are disposed with some mounting holes;Upper component positioning leans on bolt along front and back with standard square chest 14 To being secured transverse on mounting platform 11;
The upper component weld jig structure also includes being fixedly installed in upper component positioning standard square chest 14 and edge Preceding upper pipe leading portion locating piece 15 that its length direction is sequentially arranged, preceding upper pipe stage casing locating piece 16, preceding upper pipe back segment locating piece 17 With cross bar positioning shaft sleeve location-plate 18;Standard square chest is used in the upper end of upper pipe leading portion locating piece 15 higher than upper component positioning before described 14 and with the locating slot for putting off and positioning for the preceding upper leading portion of pipe 1;The upper end of upper pipe stage casing locating piece 16 is higher than top before described The locating slot that component positioning puts off and positioned with standard square chest 14 and with the stage casing for preceding upper pipe 1;Upper pipe back segment is determined before described The upper end of position block 17 is higher than upper component positioning with standard square chest 14 and with the positioning for putting off and positioning for the preceding upper back segment of pipe 1 Groove;The upper surface of the cross bar positioning shaft sleeve location-plate 18 is the horizontal plane higher than upper component positioning standard square chest 14, and An alignment pin for being inserted in and positioning for cross bar positioning shaft sleeve 7 is convexed to form straight up in the horizontal plane.
Above-mentioned upper component weld jig structure, utilizes the upper component positioning standard side being fixed on mounting platform 11 Case 14 constitutes upper pipe leading portion locating piece, preceding upper pipe stage casing locating piece 16, preceding upper pipe back segment locating piece 17 and cross bar positioning shaft sleeve The firm installation of location-plate 18 and positioning pedestal;It so can accurately ensure upper pipe leading portion locating piece, preceding upper pipe stage casing positioning The positioning of block 16, preceding upper pipe back segment locating piece 17 and cross bar positioning shaft sleeve location-plate 18, so that upper pipe 1 and cross bar positioning before ensureing The positioning precision of axle sleeve 7.
Above-mentioned upper component weld jig structure generally level is fixedly mounted on mounting platform 11.Therefore when in use, First cross bar positioning shaft sleeve 7 is inserted on the alignment pin of cross bar positioning shaft sleeve location-plate 18 and positioned;Then, by the leading portion of preceding upper pipe 1, Stage casing is corresponding with back segment to be put off on upper pipe leading portion locating piece, preceding upper pipe stage casing locating piece 16 and preceding upper pipe back segment locating piece 17, And the front end of upper pipe 1 is abutted against with the front end positioning structure of preceding upper Guan Yuqian down tubes before causing, so, not only so that before on Pipe 1 results in the support positioning surely leaned on, and is somebody's turn to do each weldering of upper pipe 1 before " three-stage support location structure " can also more preferably cause Contact is completely exposed, more conducively welding processing operation.
During implementation, preferably preceding upper pipe leading portion locating piece 15, preceding upper pipe stage casing locating piece 16, the preceding upper and of pipe back segment locating piece 17 Cross bar positioning shaft sleeve location-plate 18 is fixedly connected with the neighbouring middle member weld jig structure in length direction(Middle member Positioning standard square chest 19)Side;So, i.e., it can be reserved for middle member weld jig structure more abundant Installation space.
Wherein, the middle member weld jig structure includes middle member positioning standard square chest 19;
Middle member positioning with standard square chest 19 it is overall be in strip rectangular configuration, and each side it is upper according to The consistent spacing of mounting hole in mounting platform 11 and array of apertures are disposed with some mounting holes;Middle member positioning standard side By bolt, transverse horizontal is fixed on mounting platform 11 case 19 along the longitudinal direction;
The middle member weld jig structure also includes being fixedly mounted on the middle member positioning standard square chest 19 Oblique reinforced pipe locating piece 20, preceding diagonal brace reinforced pipe locating piece 21, preceding down tube back segment upper and be sequentially arranged along its length Locating piece 22 and axle sleeve connecting tube locating piece 23;
The oblique reinforced pipe locating piece 20 is integrally attached to the length direction of middle member positioning standard square chest 19 Front end, and the preceding oblique reinforced pipe locating piece 20 upper end is higher than middle member positioning standard square chest 19 and is provided with for oblique The locating slot for putting off and positioning to reinforced pipe 3;
The preceding diagonal brace reinforced pipe locating piece 21 is the upper surface for being fixed on middle member positioning standard square chest 19, and with The strip that middle member positioning is intersected with the length direction of standard square chest 19;One end of the preceding diagonal brace reinforced pipe 5 is located at Middle member positioning is formed with for the preceding rear end of diagonal brace reinforced pipe 5 is put off and is positioned with outside standard square chest 19, and end is convex Locating slot;The other end of the preceding diagonal brace reinforced pipe 5 is located at the upper surface that middle member positions the standard of using square chest 19, and in end It is convex to be formed with the locating slot for putting off and positioning for oblique reinforced pipe 3;
The preceding down tube back segment locating piece 22 is generally horizontally fixed on the upper table of middle member positioning standard square chest 19 The Y type block structures in face, and the bar shaped of the lower half body portion of the Y types block structure uses standard square chest with middle member positioning 19 bar shaped direction is consistent, and convex be formed with end of the lower half body portion in the Y type block structures supplies paragraph after preceding down tube 2 The locating slot put and positioned;The Y type block structures intersection convexes to form one and is inserted in for engine mounting sleeve 8 straight up And the alignment pin positioned;Two ends of the V-arrangement of the lower half body portion of the Y type block structures respectively on convex to form a confession with The locating slot that the axle sleeve connecting tube 6 that engine mounting sleeve 8 is connected puts off and positioned;
The axle sleeve connecting tube locating piece 23 is integrally attached to the length direction of middle member positioning standard square chest 19 Rear end, and the axle sleeve connecting tube locating piece 23 upper end higher than middle member positioning standard square chest 19 and be provided with for connection The locating slot for putting off and positioning in the axle sleeve connecting tube 6 of cross bar positioning shaft sleeve 7 and chain stay mounting sleeve 10.
Preceding diagonal brace reinforced pipe locating piece 21 in above-mentioned middle member weld jig structure can not only be realized to preceding diagonal brace The positioning of the rear end of reinforced pipe 5, additionally it is possible to while the oblique reinforced pipe 3 of positioning is supported, thus it is preferable with compact conformation, locating effect Advantage.
Preceding down tube back segment locating piece 22 in above-mentioned middle member weld jig structure is overall in above-mentioned Y types block structure, Determining for engine mounting sleeve 8, the rear end of preceding down tube 2 and the axle sleeve connecting tube 6 being connected with engine mounting sleeve 8 can be realized While position, with easy to assembly, compact conformation, save and make materials and advantage easy to process.
Above-mentioned middle member weld jig structure when in use, determine before first engine mounting sleeve 8 is inserted in by down tube back segment The alignment pin of the Y type block structures intersection of position block 22 can be positioned quickly, and as the benchmark of each component positioned at middle part. Then, the axle sleeve connecting tube 6 that is connected by preceding down tube 2, oblique reinforced pipe 3, with engine mounting sleeve 8 and it is connected to cross bar positioning Axle sleeve 7 is put off on corresponding locating slot with the axle sleeve connecting tube 6 of chain stay mounting sleeve 10, i.e., quickly and accurately complete positioning.
During implementation, the side evagination at the middle part of the preferably preceding length direction of diagonal brace reinforced pipe locating piece 21 is formed with branch's block, And in the convex locating slot that puts off and position for oblique reinforced pipe 3 of being formed with outer end of branch's block.So so that have The preceding diagonal brace reinforced pipe locating piece 21 of the structure can more fully utilization space while, structure more compact and reasonable.
Wherein, the lower member weld jig structure includes preceding down tube leading portion locating piece 24, the positioning of chain stay mounting sleeve With small square chest 25 and chain stay mounting sleeve location-plate 26;
The preceding down tube leading portion locating piece 24 is overall elongated, and is fixed on the upper surface of mounting platform 11;Before described The upper surface at the length direction two ends of down tube leading portion locating piece 24 is convex respectively to be formed with a locating dowel, and one of locating dowel Upper end there is the locating slot for putting off and positioning for the preceding leading portion of down tube 2, the upper end of another locating dowel has for preceding down tube 4 The locating slot for putting off and positioning at medium position;
The chain stay mounting sleeve positions overall in rectangular configuration with small square chest 25 and each upper according to flat with installation sideways The consistent spacing of mounting hole in platform 11 and array of apertures are disposed with some mounting holes;Chain stay mounting sleeve is positioned with small square chest 25 By being bolted on mounting platform 11;
The chain stay mounting sleeve location-plate 26 is fixedly mounted on chain stay mounting sleeve positioning with small square chest 25, institute Stating the top of chain stay mounting sleeve location-plate 26 has the axle sleeve that the strip with small square chest 25 is positioned higher than chain stay mounting sleeve Location-plate;The upper surface of the one end of the axle sleeve location-plate in the longitudinal direction convexes to form one and installed for chain stay straight up The alignment pin that axle sleeve 10 is inserted in and positioned, the upper surface of the other end convexes to form one and is inserted in and determines for suspension axle sleeve straight up The alignment pin of position;The middle part of the axle sleeve location-plate upper surface is convex to be formed with for being connected to chain stay mounting sleeve 10 and suspended axle The locating slot that axle sleeve connecting tube 6 between set puts off and positioned.
Above-mentioned lower member weld jig structure, is fixed on using overall elongated preceding down tube leading portion locating piece 24 On mounting platform 11, and in the convex locating slot for forming the front lower leading portion of pipe 2 in one end of preceding down tube leading portion locating piece 24, other end shape The locating slot of Cheng Youqian down tubes 4.Down tube leading portion 24 overall volumes of locating piece are more small before ensuring, so that beneficial in mounting platform While setting on 11, preceding down tube leading portion locating piece 24 also has firm support by two locating slots in the convex formation in end Positioning action, is more conducive to realize the precision welding processing of proterosoma combination.
Chain stay mounting sleeve positioning in above-mentioned lower member weld jig structure can be assembled easily with small square chest 25 To mounting platform 11;And be fixedly mounted on chain stay mounting sleeve positioning can with the chain stay mounting sleeve location-plate 26 of small square chest 25 The positioning of chain stay mounting sleeve 10, suspension axle sleeve and axle sleeve connecting tube 6 between the two is realized simultaneously, with preferable positioning While function, the rational advantage of compact conformation is also had concurrently.
It the above is only the preferred embodiment of the present invention, need to point out it is not depart from this skill for those skilled in the art On the premise of art scheme, several modifications and improvements can also be made, the technical scheme of above-mentioned modification and improvement equally should be considered as Enter this application claims scope.

Claims (4)

1. a kind of riding-type motorcycle frame proterosoma combinational processing method, it is characterised in that:Comprise the following steps:First individually complete Preceding upper pipe, preceding down tube, oblique reinforced pipe, preceding down tube, preceding diagonal brace reinforced pipe, axle sleeve connecting tube, cross bar positioning shaft sleeve, engine The processing of mounting sleeve, suspension axle sleeve peace fork mounting sleeve;Will above-mentioned preceding upper pipe, preceding down tube, oblique reinforcement by weld jig Pipe, preceding down tube, preceding diagonal brace reinforced pipe, axle sleeve connecting tube, cross bar positioning shaft sleeve, engine mounting sleeve, suspension axle sleeve peace Pitch mounting sleeve positioning;Contact position between above-mentioned various components is weldingly connected obtained riding-type motorcycle frame proterosoma group Close;
The weld jig includes mounting platform and the front end positioning structure of preceding upper Guan Yuqian down tubes, the preceding upper Guan Yuqian down tubes Front end positioning structure be fixedly mounted on the mounting platform and it is overall be in strip;The weld jig also includes being fixedly mounted The top of the same side of the front end positioning structure length direction of Guan Yuqian down tubes on the mounting platform and before described Member Welding clamp structure, middle member weld jig structure and lower member weld jig structure;
The front end positioning structure of upper Guan Yuqian down tubes is used for the positioning of the front end of upper pipe and the front end of preceding down tube before realizing before described;
The upper component weld jig structure is used for the positioning of upper pipe and cross bar positioning shaft sleeve before realizing;
The middle member weld jig structure is used to realize that preceding down tube, engine mounting sleeve, oblique reinforced pipe, preceding diagonal brace add The rear end of strong pipe, the axle sleeve connecting tube being connected between cross bar positioning shaft sleeve and chain stay mounting sleeve, and installed with engine The positioning of the connected axle sleeve connecting tube of axle sleeve;
The lower member weld jig structure is used to realize preceding down tube, suspension axle sleeve, chain stay mounting sleeve, and is connected to Hang the positioning of the axle sleeve connecting tube between axle sleeve and chain stay mounting sleeve;
The upper surface of the mounting platform and peripheral side are disposed with some mounting holes according to constant spacing array;
The front end positioning structure of upper Guan Yuqian down tubes includes positioning cylinder and supporting station before described;
The overall diameter of the diameter of the positioning cylinder and headstock standpipe matches, and the length of the positioning cylinder is more than headstock standpipe Length;
The supporting station is two of the upper surface that interval is fixedly mounted on the mounting platform on vertical, and on the supporting station Surface is recessed to be formed with an arc groove, and the diameter of the arc groove and the diameter of positioning cylinder match;The positioning The latter half at cylinder integral level traverse and two ends is fallen into after the arc groove of two supporting stations, the suspending part of the positioning cylinder Divide the location structure for being formed and being used for abutting against with the front end of preceding upper pipe and the front end of preceding down tube.
2. riding-type motorcycle frame proterosoma combinational processing method according to claim 1, it is characterised in that:The top Member Welding clamp structure includes upper component positioning standard square chest, and the upper component positioning is with standard square chest integrally in length The rectangular configuration of strip, and respectively side is above disposed with according to the spacing and array of apertures consistent with the mounting hole on mounting platform Some mounting holes;Upper component positioning is secured transverse on mounting platform along the longitudinal direction with standard square chest by bolt;
The upper component weld jig structure also includes being fixedly installed in upper component positioning standard square chest and along its length Preceding upper pipe leading portion locating piece that direction is sequentially arranged, preceding upper pipe stage casing locating piece, preceding upper pipe back segment locating piece and cross bar locating shaft Cover location-plate;The upper end of the preceding upper pipe leading portion locating piece is higher than upper component positioning is with standard square chest and has for before preceding upper pipe The locating slot that paragraph is put and positioned;The upper end of upper pipe stage casing locating piece is higher than upper component positioning standard square chest and had before described There is the locating slot that the stage casing for preceding upper pipe puts off and positioned;The upper end of upper pipe back segment locating piece is positioned higher than upper component before described With standard square chest and with the locating slot for putting off and positioning for preceding upper pipe back segment;The upper surface of the cross bar positioning shaft sleeve location-plate For the horizontal plane higher than upper component positioning standard square chest, and one has been convexed to form straight up in the horizontal plane supply cross bar The alignment pin that positioning shaft sleeve is inserted in and positioned.
3. riding-type motorcycle frame proterosoma combinational processing method according to claim 1, it is characterised in that:The middle part Member Welding clamp structure includes middle member positioning and uses standard square chest;
The middle member positioning rectangular configuration that standard square chest is in integrally strip, and each side is upper according to flat with installation The consistent spacing of mounting hole in platform and array of apertures are disposed with some mounting holes;Middle member positioning leans on bolt with standard square chest Transverse horizontal is fixed on mounting platform along the longitudinal direction;
The middle member weld jig structure also includes being fixedly mounted on the middle member positioning standard square chest and edge Oblique reinforced pipe locating piece, preceding diagonal brace reinforced pipe locating piece, preceding down tube back segment locating piece and axle that its length direction is sequentially arranged Cover connecting tube locating piece;
The oblique reinforced pipe locating piece is integrally attached to the front end of the middle member positioning standard square chest length direction, and The upper end of the preceding oblique reinforced pipe locating piece is higher than middle member positioning standard square chest and is provided with to be put off for oblique reinforced pipe And the locating slot positioned;
The preceding diagonal brace reinforced pipe locating piece is the upper surface for being fixed on middle member positioning standard square chest, and and middle member The strip that positioning is intersected with the length direction of standard square chest;One end of the preceding diagonal brace reinforced pipe is positioned positioned at middle member With outside standard square chest, and in the convex locating slot that puts off and position for preceding diagonal brace reinforced pipe rear end of being formed with end;Before described tiltedly The other end of support reinforced pipe is located at middle member and positions the upper surface for using standard square chest, and adds in convex be formed with end for oblique The locating slot that strong pipe puts off and positioned;
The preceding down tube back segment locating piece is generally horizontally fixed on the Y type blocks of the upper surface of middle member positioning standard square chest Shape structure, and the bar shaped of the lower half body portion of the Y types block structure positions the bar shaped side for using standard square chest with the middle member To consistent, and the end of the lower half body portion in the Y type block structures convex is formed with what is put off and position for preceding down tube back segment Locating slot;The Y type block structures intersection convexes to form one for determining that engine mounting sleeve is inserted in and positioned straight up Position pin;Two ends of the V-arrangement of the lower half body portion of the Y type block structures respectively on convex to form a confession and engine and install The locating slot that the axle sleeve connecting tube that axle sleeve is connected puts off and positioned;
The axle sleeve connecting tube locating piece is integrally attached to the rear end of the middle member positioning standard square chest length direction, and The upper end of the axle sleeve connecting tube locating piece is higher than middle member positioning standard square chest and is provided with for being connected to cross bar locating shaft The locating slot that the axle sleeve connecting tube of set and chain stay mounting sleeve puts off and positioned.
4. riding-type motorcycle frame proterosoma combinational processing method according to claim 1, it is characterised in that:The bottom Member Welding clamp structure includes preceding down tube leading portion locating piece, the positioning of chain stay mounting sleeve to be determined with small square chest and chain stay mounting sleeve Position plate;
The preceding down tube leading portion locating piece is integrally elongated, and is fixed on the upper surface of mounting platform;The preceding down tube leading portion The upper surface at locating piece length direction two ends is convex respectively to be formed with a locating dowel, and the upper end of one of locating dowel has The locating slot put and positioned for preceding down tube previous paragraphs, the upper end of another locating dowel has to fall at the medium position for preceding down tube The locating slot put and positioned;
Chain stay mounting sleeve positioning is integrally in rectangular configuration with small square chest, and each side go up according to in mounting platform The consistent spacing of mounting hole and array of apertures are disposed with some mounting holes;The positioning of chain stay mounting sleeve is fixed with small square chest by bolt On mounting platform;
The chain stay mounting sleeve location-plate is fixedly mounted on the chain stay mounting sleeve positioning with small square chest, and the chain stay is pacified Filling the top of axle sleeve location-plate has the axle sleeve location-plate that the strip with small square chest is positioned higher than chain stay mounting sleeve;The axle The upper surface of the one end of set location-plate in the longitudinal direction convexes to form one and is inserted in and determines for chain stay mounting sleeve straight up The alignment pin of position, the upper surface of the other end convexes to form an alignment pin for being inserted in and positioning for suspension axle sleeve straight up;Institute Convex be formed with middle part for stating axle sleeve location-plate upper surface connects for the axle sleeve being connected between chain stay mounting sleeve and suspension axle sleeve Take over the locating slot for putting off and positioning.
CN201610683947.6A 2016-08-18 2016-08-18 A kind of riding-type motorcycle frame proterosoma combinational processing method Expired - Fee Related CN106181179B (en)

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CN107052695A (en) * 2017-03-23 2017-08-18 尹先敏 The universal weld jig of welding robot
CN108080865B (en) * 2017-12-19 2019-08-20 力帆实业(集团)股份有限公司 A kind of processing method of the right proterosoma tooling combination of vehicle frame
CN108176932B (en) * 2017-12-19 2019-12-24 力帆实业(集团)股份有限公司 Machining method of frame left front half body tool combination
CN108705244A (en) * 2018-07-20 2018-10-26 创呈工业设计(上海)有限公司 A kind of welding tooling for electromobile frame
CN109249178A (en) * 2018-11-14 2019-01-22 中国直升机设计研究所 A kind of helicopter engine rear portion hanger welding fixture

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