CN106181019A - The flexible steel pipe agitating friction soldering set started based on pressure feedback and welding method - Google Patents
The flexible steel pipe agitating friction soldering set started based on pressure feedback and welding method Download PDFInfo
- Publication number
- CN106181019A CN106181019A CN201610643289.8A CN201610643289A CN106181019A CN 106181019 A CN106181019 A CN 106181019A CN 201610643289 A CN201610643289 A CN 201610643289A CN 106181019 A CN106181019 A CN 106181019A
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- CN
- China
- Prior art keywords
- agitating friction
- gripper shoe
- mair motor
- soldering set
- resistance wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/123—Controlling or monitoring the welding process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
Abstract
The invention discloses a kind of flexible steel pipe agitating friction soldering set started based on pressure feedback and welding method, the first gripper shoe and the second gripper shoe it is sequentially provided with in described power house shell, in described first gripper shoe, mair motor is installed, first gripper shoe fixes mair motor by a pair clip, described clip comprises installing plate, installing plate is provided with the arc plate of clamping mair motor, the two ends of arc plate are extended with lug, two clips clamp mair motor by lug, installing plate is arranged in the first gripper shoe thus fixing mair motor, described mair motor is connected with main shaft, main shaft is connected with agitating friction head, spindle jacket has synchronous revolving set, synchronous revolving set is outer is cased with bearing, bearing is positioned at supported chamber's shell, supported chamber's shell is fixed in the second gripper shoe.The present invention, in welding process, can adjust resistance heat production size according to soldering set axial compressive force as feedback is timely, thus by the localized metallic outside stirring region is heated, it is ensured that welding region is in suitable state of temperature.
Description
Technical field
The present invention relates to the flexible steel pipe agitating friction soldering set started based on pressure feedback and welding method, belong to stirring
Friction welding (FW) field.
Background technology
From Britain's institute of welding (TWI) since 1991 have invented friction stir welding method, this technology is because of it
Welding deformation is little, residual stress is little, it is not necessary to protective gas and packing material, can eliminate pore, be mingled with, the weld defect such as crackle,
And do not produce arc light, flue dust, noise pollution etc., cost can be significantly reduced simultaneously, save material, optimize structure, alleviate flight
The features such as the construction weight of device are paid close attention to by scientific research institution of various countries.Owing to this technology has not available for a lot of other method
Distinguishing feature, it is used for space industry soon, and the welding of a new generation's carrier rocket core level tank cylinder section longitudinal joint is selected exactly
In this way.Although utilizing friction stir welding method can obtain high-quality welding point, but steel pipe is being carried out
During welding, however it remains a lot of difficult points.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention proposes a kind of based on pressure feedback soft
Property start steel pipe agitating friction soldering set and welding method, in welding process, can according to soldering set axial compressive force as feedback and
Time adjust resistance heat production size, thus by the localized metallic outside stirring region is heated, it is ensured that welding region is in
Suitably state of temperature.
Technical scheme: for solving above-mentioned technical problem, a kind of based on pressure feedback the flexible steel pipe started of the present invention
Agitating friction soldering set, including power house shell, is sequentially provided with the first gripper shoe and the second gripper shoe, institute in described power house shell
Stating and be provided with mair motor in the first gripper shoe, the first gripper shoe fixes mair motor by a pair clip, and described clip comprises installation
Plate, installing plate is provided with the arc plate of clamping mair motor, and the two ends of arc plate are extended with lug, and two clips are clamped by lug
Mair motor, installing plate is arranged in the first gripper shoe thus fixing mair motor, and the motor shaft of described mair motor passes through between centers permanent magnetism
Coupling mechanism is connected with main shaft, and between centers permanent magnet coupling mechanism comprises interior p-m rotor and outer p-m rotor, interior p-m rotor and electricity
Arbor is fixing to be connected, and outer p-m rotor is fixing with main shaft to be connected, and main shaft is connected with agitating friction head, and spindle jacket has synchronous revolving
Set, synchronous revolving set is outer is cased with bearing, and bearing is positioned at supported chamber's shell, and supported chamber's shell is fixed in the second gripper shoe, logical
Cross mair motor and rotate drive agitating friction head rotation；Described second gripper shoe is connected with the resistance wire fixed cover of lower section, resistance wire
The auxiliary thermal heating agitating friction head is installed in fixed cover.
As preferably, described auxiliary thermal comprises a pair heat-conducting block and a pair resistance wire, and two resistance wires are each passed through electricity
Resistance silk fixed cover is connected with the heat-conducting block being positioned at resistance wire fixed cover edge, and agitating friction head is between two heat-conducting blocks.
As preferably, in described supported chamber shell, it is provided with chiller.
As preferably, described chiller comprises the water pipe channel being positioned at supported chamber's shell, has circulation in water pipe channel
Coolant.
As preferably, described main shaft is externally provided with axial compressive force detector unit, and described axial compressive force detector unit comprises support
Seat and angular contact bearing, described main shaft is externally provided with step, and angular contact bearing is enclosed within step, and angular contact bearing is externally provided with bearing
Seat, is provided with the non-rotary pressure transducer of hollow between bearing block and the second gripper shoe, bearing block is arranged on by long bolt
In second gripper shoe, screw rod is cased with spring.
As preferably, described main shaft being cased with collector ring, collector ring is connected with axial compressive force detector unit signal.
A kind of above-mentioned based on pressure feedback flexible steel pipe agitating friction soldering set started, comprises the following steps:
(1) being fixed on the head of friction stir welding machine by whole soldering set, agitating friction head is fixedly installed on main shaft, logical
Cross a pair clip to be arranged in the first gripper shoe by mair motor；
(2) being energized by pressure transducer, pressure when reading unloaded exports and preserves, and is designated as F0；
(3) start welding machine mair motor, make agitating friction soldering set rotate, concurrently set pressure threshold F1；
(4) whole soldering set begins to decline, and when agitating friction head comes into contact with workpiece, starts to record the defeated of pressure transducer
Go out F, when depression depths reaches desired value, enter warm-up phase；
(5) after warm-up phase terminates, resistance wire is energized, and formally starts welding；
(6), in welding process, F-F is constantly calculated0, it is designated as F2, such as F2Threshold value F more than 1.25 times1, then resistance wire is reduced
Pass through electric current；Such as F2Less than threshold value F1, then increase resistance wire passes through electric current；If F2Between 1～1.25 times of threshold value F1It
Between, keep constant；
(7) after welding terminates, promote soldering set, make agitating friction head depart from workpiece, be then cut off the power supply of resistance wire 8；
(8), after several minutes, turn off coolant and stop cooling, pull down agitating friction head.
Beneficial effect: based on pressure feedback the flexible steel pipe agitating friction soldering set started of the present invention, has following excellent
Point:
(1) this is a kind of new-type single shaft shoulder friction stir welding tools, can adjust stirring-head according to the size of axial compressive force
The preheating degree of peripheral solder metal, adjusts axial compressive force and can also reduce pipe deformation.
(2) simple in construction, practical.These soldering set parts realization less, with low cost, easy and easy to assembly, this is right
Have important practical significance with application in its popularization.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of Fig. 1 Axial Force detector unit.
Fig. 3 is the structural representation of between centers permanent magnet coupling mechanism in Fig. 1.
Detailed description of the invention
Below in conjunction with the accompanying drawings the present invention is further described.
As shown in Figure 1 to Figure 3, a kind of based on pressure feedback the flexible steel pipe agitating friction soldering set started of the present invention,
Including power house shell, in described power house shell, it is sequentially provided with the first gripper shoe and the second gripper shoe, described first gripper shoe
On mair motor is installed, the first gripper shoe fixes mair motor by a pair clip 15, and described clip 15 comprises installing plate 151, peace
Dress plate 151 is provided with the arc plate 152 of clamping mair motor, and the two ends of arc plate 152 are extended with lug, and two clips 15 are by convex
Mair motor 1 held by ear clip, and installing plate is arranged in the first gripper shoe thus fixing mair motor, can well be fixed on by mair motor
In first gripper shoe, the motor shaft of mair motor 1 201 is connected with main shaft 11 by between centers permanent magnet coupling mechanism 20, between centers permanent magnetism coupling
Closing mechanism 20 and comprise interior p-m rotor 202 and outer p-m rotor 205, interior p-m rotor 202 is fixing with motor shaft to be connected, outer permanent magnetism
Rotor 205 is fixing with main shaft 11 to be connected, and interior p-m rotor 202 comprises internal rotor carrier 202 and is positioned at internal rotor carrier 202
First permanent magnet 203, outer p-m rotor 205 comprises outer rotor carrier 205 and the second permanent magnet 204, main shaft 7 and agitating friction head
9 connect, and be cased with synchronous revolving set 10, be cased with bearing 11 outside synchronous revolving set 10 outside main shaft 7, and bearing 11 is ball bearing, bearing
11 are positioned at supported chamber's shell 5, and bearing 11 is fixed on synchronous revolving set 10 by end ring 12, and supported chamber's shell 5 is fixed
In the second gripper shoe, rotated by mair motor 1 and drive agitating friction head 9 to rotate；Described second gripper shoe and the resistance of lower section
Silk fixed cover 6 connects, and is provided with the auxiliary thermal heating agitating friction head 9 in resistance wire fixed cover 6.
In the present invention, described auxiliary thermal comprises a pair heat-conducting block 8 and a pair resistance wire, and two resistance wires are each passed through
Resistance wire fixed cover 6 is connected with the heat-conducting block 8 being positioned at resistance wire fixed cover 6 edge, and agitating friction head 9 is positioned at two heat-conducting blocks 8
Between, two resistance wires connect respectively at the first electrode 3 and the second electrode 13.
In the present invention, being provided with chiller in described supported chamber shell 5, described chiller comprises and is positioned at outside supported chamber
Water pipe channel in shell 5, water pipe channel is provided with cooling liquid inlet 2 and cooling liquid outlet 14, has circulating cooling liquid in water pipe channel.
In the present invention, described main shaft 7 is externally provided with axial compressive force detector unit, and described axial compressive force detector unit comprises props up
Support seat and angular contact bearing, described main shaft 7 is externally provided with step, and angular contact bearing is enclosed within step, and angular contact bearing is externally provided with axle
Bearing, is provided with the non-rotary pressure transducer 16 of hollow between bearing block and the second gripper shoe, bearing block passes through long bolt 17
It is arranged in the second gripper shoe, long bolt is cased with spring and is then passed through bearing block, described main shaft 7 is cased with collector ring, collector ring
It is connected with axial compressive force detector unit signal.When axial compressive force exceedes threshold value, then reduce resistance wire passes through electric current；Such as less than threshold
Value, then increase resistance wire passes through electric current.
In the present invention, mair motor 1 can use the permanent magnet motor that compact conformation, output torque are bigger；Cooling liquid inlet
2, cooling liquid outlet 13 may select copper alloy, and coolant may select conventional pure water or conventional machining coolant；First electricity
Pole 3 and the second electrode 13 can use the preferable copper alloy of conduction, supported chamber's shell 5, synchronous revolving set 10 can use ordinary carbon steel
Make；Resistance wire fixed cover 6 then needs to use heat-resisting, insulant making；Agitating friction head 9 then uses high temperature alloy to add
Work；Pressure transducer 16 then can be selected for the annular pressure transducer commonly used on the market.Axial compressive force during in order to reduce unwelded
Sensor 16 bears excessive pretightning force, utilizes spring top clamping bearing block and pressure transducer 16；Main shaft 7 through bearing, in
After empty pressure transducer, up the output shaft with mair motor 1 is connected, so in welding process, axial compressive force sensor 16
It is non-rotary.Resistance wire fixed cover 6 is positioned at the periphery of supported chamber's shell 5, but and there is gap between supported chamber's shell 5.
This use agitating friction soldering set carries out main flow and the step welded:
(1) being fixed on the head of friction stir welding machine by whole soldering set, agitating friction head 9 is fixedly installed on main shaft 7,
By a pair clip, mair motor is arranged in the first gripper shoe；
(2) being energized by pressure transducer 16, pressure when reading unloaded exports and preserves, and is designated as F0；
(3) start welding machine mair motor, make agitating friction soldering set rotate, concurrently set pressure threshold F1；
(4) whole soldering set begins to decline, and when agitating friction head 9 comes into contact with workpiece, starts to record pressure transducer 16
Output F, when depression depths reaches desired value, enter warm-up phase；
(5) after warm-up phase terminates, resistance wire is energized, and formally starts welding；
(6), in welding process, F-F is constantly calculated0, it is designated as F2, such as F2Threshold value F more than 1.25 times1, then resistance wire is reduced
Pass through electric current；Such as F2Less than threshold value F1, then increase resistance wire passes through electric current；If F2Between 1～1.25 times of threshold value F1It
Between, keep constant；
(7), after welding terminates, promote soldering set, make agitating friction head 9 depart from workpiece, be then cut off the power supply of resistance wire 8；
(8), after several minutes, turn off coolant and stop cooling, pull down agitating friction head 9.
The above is only the preferred embodiment of the present invention, it should be pointed out that: for the ordinary skill people of the art
For Yuan, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (4)
1. the flexible steel pipe agitating friction soldering set started based on pressure feedback, it is characterised in that: include power house shell,
It is sequentially provided with the first gripper shoe and the second gripper shoe in described power house shell, described first gripper shoe is provided with mair motor,
First gripper shoe fixes mair motor by a pair clip, and described clip comprises installing plate, and installing plate is provided with clamping mair motor
Arc plate, the two ends of arc plate are extended with lug, and two clips clamp mair motor by lug, and installing plate is arranged on the first support
On plate thus fixing mair motor, the motor shaft of described mair motor is connected with main shaft by between centers permanent magnet coupling mechanism, between centers permanent magnetism
Coupling mechanism comprises interior p-m rotor and outer p-m rotor, and interior p-m rotor is fixing with motor shaft to be connected, outer p-m rotor and master
Axle is fixing to be connected, and main shaft is connected with agitating friction head, and spindle jacket has synchronous revolving set, and synchronous revolving set is outer is cased with bearing, axle
Holding and be positioned at supported chamber's shell, supported chamber's shell is fixed in the second gripper shoe, is rotated by mair motor and drives agitating friction head
Rotate；Described second gripper shoe is connected with the resistance wire fixed cover of lower section, is provided with agitating friction head in resistance wire fixed cover
Carry out the auxiliary thermal heated.
The flexible steel pipe agitating friction soldering set started based on pressure feedback the most according to claim 1, it is characterised in that:
Described auxiliary thermal comprises a pair heat-conducting block and a pair resistance wire, and two resistance wires are each passed through resistance wire fixed cover and are positioned at electricity
The heat-conducting block at resistance silk fixed cover edge connects, and agitating friction head is between two heat-conducting blocks.
The flexible steel pipe agitating friction soldering set started based on pressure feedback the most according to claim 2, it is characterised in that:
Described main shaft is externally provided with axial compressive force detector unit, and described axial compressive force detector unit comprises support seat and angular contact bearing, institute
Stating main shaft and be externally provided with step, angular contact bearing is enclosed within step, and angular contact bearing is externally provided with bearing block, and bearing block and second supports
Being provided with the non-rotary pressure transducer of hollow between plate, bearing block is arranged in the second gripper shoe by long bolt, on screw rod
It is cased with spring.
4. the welding side of the flexible steel pipe agitating friction soldering set started based on pressure feedback
Method, it is characterised in that comprise the following steps:
(1) being fixed on the head of friction stir welding machine by whole soldering set, agitating friction head is fixedly installed on main shaft, by one
Mair motor is arranged in the first gripper shoe by clip；
(2) being energized by pressure transducer, pressure when reading unloaded exports and preserves, and is designated as F0；
(3) start welding machine mair motor, make agitating friction soldering set rotate, concurrently set pressure threshold F1；
(4) whole soldering set begins to decline, and when agitating friction head comes into contact with workpiece, starts to record the output F of pressure transducer,
When depression depths reaches desired value, enter warm-up phase；
(5) after warm-up phase terminates, resistance wire is energized, and formally starts welding；
(6), in welding process, F-F is constantly calculated0, it is designated as F2, such as F2Threshold value F more than 1.25 times1, then passing through of resistance wire is reduced
Electric current；Such as F2Less than threshold value F1, then increase resistance wire passes through electric current；If F2Between 1～1.25 times of threshold value F1Between, keep
Constant；
(7) after welding terminates, promote soldering set, make agitating friction head depart from workpiece, be then cut off the power supply of resistance wire 8；
(8), after several minutes, turn off coolant and stop cooling, pull down agitating friction head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610643289.8A CN106181019A (en) | 2016-08-06 | 2016-08-06 | The flexible steel pipe agitating friction soldering set started based on pressure feedback and welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610643289.8A CN106181019A (en) | 2016-08-06 | 2016-08-06 | The flexible steel pipe agitating friction soldering set started based on pressure feedback and welding method |
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| Publication Number | Publication Date |
|---|---|
| CN106181019A true CN106181019A (en) | 2016-12-07 |
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|---|---|---|---|
| CN201610643289.8A Withdrawn CN106181019A (en) | 2016-08-06 | 2016-08-06 | The flexible steel pipe agitating friction soldering set started based on pressure feedback and welding method |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004141898A (en) * | 2002-10-23 | 2004-05-20 | Hitachi Ltd | Friction stirring and joining method and device |
| US20090294511A1 (en) * | 2008-05-30 | 2009-12-03 | Vanderbilt University | Lateral position detection for friction stir systems |
| CN101972892A (en) * | 2010-10-28 | 2011-02-16 | 西北工业大学 | Multifunctional friction welding table |
| CN102601517A (en) * | 2012-04-06 | 2012-07-25 | 江苏科技大学 | Same-direction different-speed double-shoulder stir friction welding device and application method |
| CN102794559A (en) * | 2011-05-27 | 2012-11-28 | 三菱重工业株式会社 | Friction stir welding apparatus |
| CN104985320A (en) * | 2015-06-23 | 2015-10-21 | 唐远金 | Friction-stir welding equipment |
-
2016
- 2016-08-06 CN CN201610643289.8A patent/CN106181019A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004141898A (en) * | 2002-10-23 | 2004-05-20 | Hitachi Ltd | Friction stirring and joining method and device |
| US20090294511A1 (en) * | 2008-05-30 | 2009-12-03 | Vanderbilt University | Lateral position detection for friction stir systems |
| CN101972892A (en) * | 2010-10-28 | 2011-02-16 | 西北工业大学 | Multifunctional friction welding table |
| CN102794559A (en) * | 2011-05-27 | 2012-11-28 | 三菱重工业株式会社 | Friction stir welding apparatus |
| CN102601517A (en) * | 2012-04-06 | 2012-07-25 | 江苏科技大学 | Same-direction different-speed double-shoulder stir friction welding device and application method |
| CN104985320A (en) * | 2015-06-23 | 2015-10-21 | 唐远金 | Friction-stir welding equipment |
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Application publication date: 20161207 |