CN106180622B - A kind of dynamic judgment method and system of secondary cooling nozzle of continuous casting working condition - Google Patents

A kind of dynamic judgment method and system of secondary cooling nozzle of continuous casting working condition Download PDF

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CN106180622B
CN106180622B CN201610564446.6A CN201610564446A CN106180622B CN 106180622 B CN106180622 B CN 106180622B CN 201610564446 A CN201610564446 A CN 201610564446A CN 106180622 B CN106180622 B CN 106180622B
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circuit
nozzle
water flow
pressure
piple
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CN106180622A (en
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邓比涛
韩志伟
刘强
孔意文
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CISDI Engineering Co Ltd
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CISDI Engineering Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/16Controlling or regulating processes or operations
    • B22D11/22Controlling or regulating processes or operations for cooling cast stock or mould
    • B22D11/225Controlling or regulating processes or operations for cooling cast stock or mould for secondary cooling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nozzles (AREA)

Abstract

The present invention provides the dynamic judgment method and system of a kind of secondary cooling nozzle of continuous casting working condition, including:In continuous casting production process, according to the pressure and practical water flow in setpoint frequency measurement circuit;According to the relational model of the pressure and water flow of the pressure in circuit and determination, the theoretical water flow in the circuit is calculated;According to the theoretical water flow and practical water flow in the circuit, the momentary operational condition in the circuit is determined;In set period of time before the correspondence moment for determining momentary operational condition, the frequency for each momentary operational condition that the circuit occurs is counted;And the highest momentary operational condition of the frequency is determined as to the working condition in the circuit;According to the working condition of nozzle in the working condition determination circuit in circuit.In the embodiment of the present invention, it is not only able in real time determine the working condition of nozzle in circuit in continuous casting production process;And it can preferably inhibit data fluctuations in continuous casting production process, data exception to the final influence for determining result.

Description

A kind of dynamic judgment method and system of secondary cooling nozzle of continuous casting working condition
Technical field
The present invention relates to metallurgy industry continuous casting technical fields, more particularly to a kind of secondary cooling nozzle of continuous casting working condition Dynamic judgment method and system.
Background technique
Continuous casting is the important ring in steel production, and the heat transfer theory schematic diagram of continuous casting is as shown in Figure 1, its main process is For the molten steel of high temperature by the strong cold certain thickness green shell of formation inside crystallizer cooling zone, inside remains as liquid molten steel.From knot The slab come out in brilliant device cooling zone, into after secondary cooling zone, (operating) water nozzle or carbonated drink atomizer it is strong it is cold under, continue cold But cooling is until internal molten steel solidifies completely.In the cooling procedure of slab, slab and support roller heat transfer take away about 15% Total amount of heat;Casting billet surface radiant heat transfer takes away about 25% total amount of heat;Air-water spray cooling takes away about 40% total amount of heat;It is cold But water heating take away about 20% total amount of heat, it can be seen that cooling water amounted to by different modes can take away about 60% it is total Heat, therefore, cooling water heat-transfer effect decide the process of setting of slab, and finally influence the quality of slab.
The water spray process of continuous casting two cold mainly uses nozzle to realize, nozzle be (operating) water nozzle or nozzle for atomizing water with air, but by In the particularity of continuous casting secondary cooling water circulation and use condition, typically results in nozzle and blocking or leakage occurs.On the one hand, since two is cold Water system is open type system, and secondary cooling water can directly contact in process of production with various equipment, iron scale, metallic particles and Iundustrial oil can enter secondary cooling water system with cooling water, and such impurity stickiness is larger, be easily attached to cooling water circulating pipe, On filter and water equipment, increase the resistance of ducting;If being adhered at di-cold spray nozzle, it will cause spray nozzle cloggings.In addition, making With constantly being recycled in secondary cooling water system due to cooling water in the process, the contact with environment is frequent, the change of water temperature and water velocity Change, water evaporation etc. will cause the variation of inorganic ion content in cooling water, and organic substance can then be concentrated;Cooling tower and cold (heat) Well is influenced by various external factor factors such as (for example, sunlight, dust debris) descending slowly and lightly in outdoor and is passed through on the way Device structure and many factors such as material comprehensive function, may cause the generation of scale, and it is made to be attached to secondary cooling water In each pipeline of system and equipment.If secondary cooling water water quality deterioration, cannot be in time to water to carrying impurity or generating the degree of scale When matter is adjusted, it will affect spraying effect of the secondary cooling water at di-cold spray nozzle, spray nozzle clogging will be caused when serious.Another party Face, since secondary cooling nozzle of continuous casting is using under the environment of high temperature and humidity, nozzle erosion is serious, is equally the ring as locating for nozzle Border narrow space is unfavorable for manually carrying out inspection, nozzle is caused to cannot get due maintenance, and the burn into aging of nozzle is serious, spray Mouth mechanical properties decrease, in use, via the impact of high pressure secondary cooling water, so that nozzle is damaged, the leakage of pipeline water flow.By This can all change the secondary cooling water distribution of casting billet surface, influence the heat transfer of slab as it can be seen that whether spray nozzle clogging or leak Journey leads to slab non-uniform temperature, eventually leads to quality problems, therefore, carries out in time to the working condition in conticaster circuit Determine the working condition therefore, it is determined that the nozzle in the circuit, and maintenance personnel is notified to safeguard, guarantees the normal work of nozzle As the strong guarantee that state is to continuous casting billet quality.
Currently, main problem existing for the existing online judgment method of secondary cooling nozzle of continuous casting working condition includes:(1) party Method is only applicable to casting latter stage, can not achieve in continuous casting production process and determines in real time the working condition of nozzle;(2) should Method determines that result is directly determined as the working condition of nozzle for what is obtained each time, cannot preferably inhibit continuous casting in this way The influence of data fluctuations, data exception to final judgement result in the process.
Summary of the invention
In view of the foregoing deficiencies of prior art, the purpose of the present invention is to provide a kind of secondary cooling nozzle of continuous casting work shapes The dynamic judgment method and system of state are not only able to realize the working condition for determining nozzle in continuous casting production process in real time, and And it can preferably inhibit data fluctuations in continuous casting production process, data exception to the final influence for determining result.
In order to achieve the above objects and other related objects, the embodiment of the present invention provides a kind of secondary cooling nozzle of continuous casting working condition Dynamic judgment method pressure in the circuit is determined according to the corresponding relationship of the pressure of nozzle each in circuit and water flow With the relational model of water flow;This method further includes:
In continuous casting production process, the pressure and practical water flow in the circuit are measured according to setpoint frequency;
According to the relational model of the pressure in the circuit and the pressure and water flow, the theoretical water flow in the circuit is calculated Amount;
According to the theoretical water flow in the circuit and the practical water flow, the momentary operational condition in the circuit is determined;
In set period of time before the correspondence moment for the momentary operational condition for determining the circuit, the circuit is gone out The frequency of existing each momentary operational condition is counted;And the highest momentary operational condition of the frequency is determined as to the work in the circuit Make state;
The working condition of nozzle in the circuit is determined according to the working condition in the circuit.
Preferably, the momentary operational condition includes:Blocked state, normal condition, slightly leaks shape at slight blocked state State, leak condition;
The theoretical water flow and the practical water flow according to the circuit, determines the instantaneous work shape in the circuit State, including:
The theoretical water flow in the circuit and the reduced value of the practical water flow are obtained according to following formula:
Wherein, Fpiple_calFor the theoretical water flow in the circuit, Fpiple_actualFor the practical water flow in the circuit, For the theoretical water flow F in the circuitpiple_calWith the practical water flow Fpiple_actualReduced value;
If the reduced valueGreater than preset first threshold, then the momentary operational condition in the circuit is determined to block shape State;
If the reduced valueLess than or equal to preset first threshold, and it is greater than preset second threshold, then described in judgement The momentary operational condition in circuit is slight blocked state;
If the reduced valueLess than or equal to preset second threshold, and it is greater than preset third threshold value, then described in judgement The momentary operational condition in circuit is normal condition;
If the reduced valueLess than or equal to preset third threshold value, and it is greater than preset 4th threshold value, then described in judgement The momentary operational condition in circuit is slight leak condition;
If the reduced valueLess than or equal to preset 4th threshold value, then determine that the momentary operational condition in the circuit is Leak condition;
Wherein, the first threshold is greater than the second threshold, and the second threshold is greater than the third threshold value, and institute Third threshold value is stated greater than the 4th threshold value.
Preferably, described according to the pressure of nozzle each in circuit and the corresponding relationship of water flow, it determines in the circuit The relational model of pressure and water flow, including:
The corresponding relationship of the pressure and water flow of each nozzle in the circuit is determined according to following formula:
Fnozzle=A1×Pnozzle 0.5
Wherein, PnozzleFor the pressure of each nozzle in the circuit, FnozzleFor the theory of each nozzle in the circuit Water flow, A1For fitting coefficient;
Alternatively, determining the corresponding relationship of the pressure and water flow of each nozzle in the circuit according to following formula:
Fnozzle=A2×Pnozzle 0.5+B2
Wherein, PnozzleFor the pressure of each nozzle in the circuit, FnozzleFor the theory of each nozzle in the circuit Water flow, A2For fitting coefficient, B2For correction term;
According to the corresponding relationship of the pressure of nozzle each in circuit and water flow, determined in the circuit according to following formula The relational model of pressure and water flow:
Fpiple_cal=D × m × (A1×Ppiple)0.5
Wherein, Fpiple_calFor the theoretical water flow in the circuit, PpipleFor the pressure in the circuit, A1For each nozzle Fitting coefficient, D is correction factor, and m is the nozzle quantity in the circuit;
Alternatively, determining the relational model of pressure and water flow in the circuit according to following formula:
Fpiple_cal=D × m × (A2×Ppiple+B2)0.5
Wherein, Fpiple_calFor the theoretical water flow in the circuit, PpipleFor the pressure in the circuit, A2For each nozzle Fitting coefficient, B2For the correction term of each nozzle, D is correction factor, and m is the nozzle quantity in the circuit.
Preferably, the correction factor obtains in the following manner:
When determining the working condition in the circuit for normal condition, the practical water flow in the circuit is measured in the case where setting pressure Amount, and according to the reason of each nozzle under the corresponding relationship of the pressure of nozzle each in the circuit and water flow calculating corresponding pressure By water flow;
According to the practical water flow in the circuit and the theoretical water flow of each nozzle, and corrected according to following formula Coefficient:
Wherein, D is correction factor, Fpiple_actualFor the practical water flow in the circuit, FnozzleIt is every in the circuit The theoretical water flow of a nozzle, m are the nozzle quantity in the circuit.
Preferably, the setpoint frequency is 0.5HZ, correspondingly, set period of time before the current time be 30~ 60S。
According to the above method, the embodiment of the invention provides a kind of dynamics of secondary cooling nozzle of continuous casting working condition to determine system System, the system include:Determining module, measurement module, computing module, the first determination module, the second determination module, third determine mould Block;Wherein,
The determining module, described in determining according to the pressure of nozzle each in circuit and the corresponding relationship of water flow The relational model of pressure and water flow in circuit;
The measurement module, for measuring the pressure and reality in the circuit according to setpoint frequency in continuous casting production process Border water flow;
The computing module, for calculating according to the pressure in the circuit and the relational model of the pressure and water flow The theoretical water flow in the circuit;
First determination module determines institute for the theoretical water flow and the practical water flow according to the circuit State the momentary operational condition in circuit;
Second determination module, for before the correspondence moment of the momentary operational condition for determining the circuit In set period of time, the frequency for each momentary operational condition that the circuit occurs is counted;And it is the frequency is highest instantaneous Working condition is determined as the working condition in the circuit;
The third determination module, for determining the work shape of nozzle in the circuit according to the working condition in the circuit State.
Preferably, the momentary operational condition includes:Blocked state, normal condition, slightly leaks shape at slight blocked state State, leak condition;
First determination module is specifically used for:
The theoretical water flow in the circuit and the reduced value of the practical water flow are obtained according to following formula:
Wherein, Fpiple_calFor the theoretical water flow in the circuit, Fpiple_actualFor the practical water flow in the circuit, For the theoretical water flow F in the circuitpiple_calWith the practical water flow Fpiple_actualReduced value;
If the reduced valueGreater than preset first threshold, then the momentary operational condition in the circuit is determined to block shape State;
If the reduced valueLess than or equal to preset first threshold, and it is greater than preset second threshold, then described in judgement The momentary operational condition in circuit is slight blocked state;
If the reduced valueLess than or equal to preset second threshold, and it is greater than preset third threshold value, then described in judgement The momentary operational condition in circuit is normal condition;
If the reduced valueLess than or equal to preset third threshold value, and it is greater than preset 4th threshold value, then described in judgement The momentary operational condition in circuit is slight leak condition;
If the reduced valueLess than or equal to preset 4th threshold value, then determine that the momentary operational condition in the circuit is Leak condition;
Wherein, the first threshold is greater than the second threshold, and the second threshold is greater than the third threshold value, and institute Third threshold value is stated greater than the 4th threshold value.
Preferably, the determining module is specifically used for:
The corresponding relationship of the pressure and water flow of each nozzle in the circuit is determined according to following formula:
Fnozzle=A1×Pnozzle 0.5
Wherein, PnozzleFor the pressure of each nozzle in the circuit, FnozzleFor the theory of each nozzle in the circuit Water flow, A1For fitting coefficient;
Alternatively, determining the corresponding relationship of the pressure and water flow of each nozzle in the circuit according to following formula:
Fnozzle=A2×Pnozzle 0.5+B2
Wherein, PnozzleFor the pressure of each nozzle in the circuit, FnozzleFor the theory of each nozzle in the circuit Water flow, A2For fitting coefficient, B2For correction term;
According to the corresponding relationship of the pressure of nozzle each in circuit and water flow, determined in the circuit according to following formula The relational model of pressure and water flow:
Fpiple_cal=D × m × (A1×Ppiple)0.5
Wherein, Fpiple_calFor the theoretical water flow in the circuit, PpipleFor the pressure in the circuit, A1For each nozzle Fitting coefficient, D is correction factor, and m is the nozzle quantity in the circuit, and n is positive integer;
Alternatively, determining the relational model of pressure and water flow in the circuit according to following formula:
Fpiple_cal=D × m × (A2×Ppiple+B2)0.5
Wherein, Fpiple_calFor the theoretical water flow in the circuit, PpipleFor the pressure in the circuit, A2For each nozzle Fitting coefficient, B2For the correction term of each nozzle, D is correction factor, and m is the nozzle quantity in the circuit, and n is positive whole Number.
Preferably, the determining module is specifically used for:
When determining the working condition in the circuit for normal condition, the practical water flow in the circuit is measured in the case where setting pressure Amount, and according to the reason of each nozzle under the corresponding relationship of the pressure of nozzle each in the circuit and water flow calculating corresponding pressure By water flow;
According to the practical water flow in the circuit and the theoretical water flow of each nozzle, and corrected according to following formula Coefficient:
Wherein, D is correction factor, Fpiple_actualFor the practical water flow in the circuit, FnozzleIt is every in the circuit The theoretical water flow of a nozzle, m are the nozzle quantity in the circuit.
Preferably, the setpoint frequency is 0.5HZ, correspondingly, set period of time before the current time be 30~ 60S。
The dynamic judgment method and system of a kind of secondary cooling nozzle of continuous casting working condition provided by the invention, including:According to return The corresponding relationship of the pressure and water flow of each nozzle, determines the relational model of pressure and water flow in the circuit in road;? In continuous casting production process, the pressure and practical water flow in the circuit are measured according to setpoint frequency;According to the pressure in the circuit And the relational model of the pressure and water flow, calculate the theoretical water flow in the circuit;According to the theoretical water flow in the circuit Amount and the practical water flow, determine the momentary operational condition in the circuit;Determining the momentary operational condition in the circuit In set period of time before the corresponding moment, the frequency for each momentary operational condition that the circuit occurs is counted;And it will The highest momentary operational condition of the frequency is determined as the working condition in the circuit;According to the judgement of the working condition in the circuit The working condition of nozzle in circuit.In this way, the embodiment of the present invention is in continuous casting production process, in real time and dynamic according to setpoint frequency Ground determines the working condition in circuit, to determine the circuit in real time and dynamically according to the working condition in the circuit The working condition of middle nozzle;Also, the set period of time before the correspondence moment for the momentary operational condition for determining the circuit It is interior, the frequency for each momentary operational condition that the circuit occurs is counted;And the highest momentary operational condition of the frequency is sentenced It is set to the working condition in the circuit, the working condition of nozzle in the circuit is determined according to the working condition in the circuit, this Sample can preferably inhibit the influence of data fluctuations, data exception to final judgement result in continuous casting production process, to tie up Hold the final stability for determining result.
Detailed description of the invention
Fig. 1 is shown as the heat transfer theory schematic diagram of continuous casting two cold of the invention;
Fig. 2 is shown as the pipe-line layout schematic diagram of continuous casting two cold system of the invention;
Fig. 3 is shown as the flow diagram of the dynamic judgment method of continuous casting two cold loop works state of the invention;
Fig. 4 is shown as pressure-water flow rating curve schematic diagram of (operating) water nozzle of the invention;
Fig. 5 is shown as the composed structure schematic diagram of the dynamic decision-making system of continuous casting two cold loop works state of the invention.
Specific embodiment
Fig. 2 is the pipe-line layout schematic diagram of continuous casting two cold system, referring to fig. 2, it can be seen that in the continuous casting two cold system Unit is followed successively by from big to small:Subregion, circuit, nozzle;Wherein, each subregion according to the needs of control can be divided into again inner arc and Outer arc, various pairs are cut, and each subregion includes at least one circuit, and pressure gauge and water flowmeter are only provided on circuit, therefore, It can only be minimum judging unit with circuit, the working condition in the circuit is determined by the detection changed to water flow in circuit, Therefore, it is determined that in the circuit nozzle working condition.
With reference to the accompanying drawing and specific embodiment the present invention will be further described in detail.
The embodiment of the present invention proposes a kind of dynamic judgment method of continuous casting two cold loop works state, as shown in figure 3, should Method includes:
Step S300:According to the corresponding relationship of the pressure of nozzle each in circuit and water flow, determines and pressed in the circuit The relational model of power and water flow.
In this step, first according to the test data of the pressure of nozzle each in circuit and flow, it is fitted by data Mode obtains the pressure of each nozzle and the corresponding relationship of water flow, and the corresponding relationship of the pressure and water flow passes through pressure- Water flow characterisitic function is indicated;The loine pressure of nozzle is determined according to Bernoulli equation first:
Wherein, P is the loine pressure of nozzle, and ρ is Media density, and v is flow velocity, and g is acceleration of gravity, and h is height, Slose For drag losses.
For a nozzle, potential energy caused by height and drag losses can be ignored, obtain pressure-water flow characterisitic function Theoretical formula:
Wherein, F is the water flow of nozzle, and ρ is Media density, and R is the exit radius of nozzle, and P is the loine pressure of nozzle.
Therefore, pass through the available nozzle exit pressure of formula (2)-water flow characterisitic function fitting formula:
Fnozzle=A1×Pnozzle 0.5 (3)
Wherein, PnozzleFor the pressure of each nozzle in the circuit, FnozzleFor the theory of each nozzle in the circuit Water flow, A1For fitting coefficient;
For the nozzle of air water atomization, pressure-water flow characterisitic function is similar to (operating) water nozzle, it is contemplated that gas pressure Therefore influence of the power difference to water flow for the nozzle of air water atomization, is modified formula (3) to obtain formula (4):
Fnozzle=A2×Pnozzle 0.5+B2 (4)
Wherein, PnozzleFor the pressure of each nozzle in the circuit, FnozzleFor the theory of each nozzle in the circuit Water flow, A2For fitting coefficient, B2For correction term.
Then, according to the corresponding relationship of the pressure of nozzle each in circuit and water flow, namely:According to formula (3) or formula (4) The pressure of each nozzle provided-water flow characteristic function determines pressure and water flow in the circuit according to following formula Relational model:
Wherein, Fpiple_calFor the theoretical water flow in the circuit, Fnozzle_nFor the theory of n-th of nozzle in the circuit Water flow, D are correction factor, and m is the nozzle quantity in the circuit, and n is positive integer.
Convolution (3) and (5) obtain the relational model of pressure and water flow in the circuit:
Wherein, Fpiple_calFor the theoretical water flow in the circuit, Pnozzle_nFor the pressure of n-th of nozzle in the circuit, A1_nFor the fitting coefficient of n-th of nozzle, D is correction factor, and m is the nozzle quantity in the circuit, and n is positive integer;
Alternatively, convolution (4) and (5) obtain the relational model of pressure and water flow in the circuit:
Wherein, Fpiple_calFor the theoretical water flow in the circuit, Pnozzle_nFor the pressure of n-th of nozzle in the circuit, A2_nFor the fitting coefficient of n-th of nozzle, B2_nFor the correction term of n-th of nozzle, D is correction factor, and m is the spray in the circuit Unrounded number, n are positive integer.
Since the circuit includes multiple identical nozzles, it is believed that the pressure of each nozzle is identical and is equal to described return The pressure on road, and it is all the same for the fitting coefficient of each nozzle, therefore, formula (6) can be expressed as:
Fpiple_cal=D × m × (A1×Ppiple)0.5
Wherein, Fpiple_calFor the theoretical water flow in the circuit, PpipleFor the pressure in the circuit, A1For each nozzle Fitting coefficient, D is correction factor, and m is the nozzle quantity in the circuit;
Formula (7) can be expressed as:
Fpiple_cal=D × m × Fnozzle=D × m × (A2×Pnozzle+B2)0.5
Wherein, Fpiple_calFor the theoretical water flow in the circuit, PpipleFor the pressure in the circuit, A2For each nozzle Fitting coefficient, B2For the correction term of each nozzle, D is correction factor, and m is the nozzle quantity in the circuit;
Specifically, the correction factor in formula (6) or (7) obtains in the following manner:
When determining the working condition in the circuit for normal condition, the water flow in the circuit is measured in the case where setting pressure, And the theory of each nozzle under corresponding pressure is calculated according to the corresponding relationship of the pressure of nozzle each in the circuit and water flow Water flow;
According to the practical water flow in the circuit and the theoretical water flow of each nozzle, and corrected according to following formula Coefficient:
Wherein, D is correction factor, Fpiple_actualFor the practical water flow of circuit measurement, FnozzleFor the circuit In every nozzle theoretical water flow, m be the circuit in nozzle quantity.
It should be noted that:The water flow of nozzle at various pressures is depicted as one above by data processing method Curve, the curve are known as pressure-water flow characterisitic function.
Step S301:In continuous casting production process, the pressure and practical water flow in the circuit are measured according to setpoint frequency.
It, will certainly be right after the working condition of the nozzle in circuit changes for continuous casting two cold circuit in this step The fluid flowing in circuit has an impact, and end reaction is based on this into pressure-water flow corresponding relationship in circuit, even It casts in production process, the pressure and practical water flow in the circuit is obtained by instrument measurement first.
In this step, the frequency of measurement can be set according to actual needs, it is preferable that be set as the frequency of measurement 0.5HZ;In this way, the measurement frequency provided is higher, then the time of measurement and judgement working condition is also relatively short every time, it can The production technology compact suitable for continuous casting.
Step S302:According to the relational model of the pressure in the circuit and the pressure and water flow, the circuit is calculated Theoretical water flow.
In this step, according to the pressure in the circuit and using the relationship of the obtained pressure and water flow of above-mentioned steps S300 Model (5) calculates the theoretical water flow in the circuit.
Step S303:According to the theoretical water flow in the circuit and the practical water flow, the instantaneous of the circuit is determined Working condition.
In this step, the momentary operational condition includes:Blocked state, slight blocked state, normal condition, slight leakage State, leak condition;
Specifically, obtaining the theoretical water flow in the circuit and the comparison of the practical water flow first, in accordance with following formula Value:
Wherein, Fpiple_calFor the theoretical water flow in the circuit, Fpiple_actualFor the practical water flow in the circuit, For the theoretical water flow F in the circuitpiple_calWith the practical water flow Fpiple_actualReduced value;
If the reduced valueGreater than preset first threshold, then the momentary operational condition in the circuit is determined to block shape State;
If the reduced valueLess than or equal to preset first threshold, and it is greater than preset second threshold, then described in judgement The momentary operational condition in circuit is slight blocked state;
If the reduced valueLess than or equal to preset second threshold, and it is greater than preset third threshold value, then described in judgement The momentary operational condition in circuit is normal condition;
If the reduced valueLess than or equal to preset third threshold value, and it is greater than preset 4th threshold value, then described in judgement The momentary operational condition in circuit is slight leak condition;
If the reduced valueLess than or equal to preset 4th threshold value, then determine that the momentary operational condition in the circuit is Leak condition;
Wherein, the first threshold is greater than the second threshold, and the second threshold is greater than the third threshold value, and institute Third threshold value is stated greater than the 4th threshold value.
In this step, according to the difference of conticaster, the selection of threshold value is slightly different, in general, δ1、δ2、δ3And δ4Value model Enclose for:25% > δ1> 15%, 15% > δ2> 5%, -5% > δ3> -15%, -15% > δ4> -25%.
Step S304:It is right in set period of time before the correspondence moment for the momentary operational condition for determining the circuit The frequency for each momentary operational condition that the circuit occurs is counted;And the highest momentary operational condition of the frequency is determined as institute State the working condition in circuit.
In this step, if according to above-mentioned steps S303 by the momentary operational condition determined each time directly as the circuit Working condition, then cannot preferably inhibit data fluctuations in continuous casting production process, data exception to determine result to final Influence, therefore, in order to eliminate data fluctuations, data exception cause finally determine result fluctuation or exception, directly will not be every The momentary operational condition once determined is directly determined as the working condition in the circuit, but in the instantaneous work for determining the circuit Make in set period of time t- Δ t~t before the correspondence moment t of state, each momentary operational condition occurred to the circuit The frequency is counted;And the highest momentary operational condition of the frequency is determined as to the working condition in the circuit, it in this way can be preferable Ground inhibits the influence of data fluctuations, data exception to final judgement result in continuous casting production process, to maintain to determine result Stability.
Step S305:The working condition of nozzle in the circuit is determined according to the working condition in the circuit.
In this step, the working condition in the circuit finally determined represents the working condition of nozzle in the circuit, for example, When the working condition of determination circuit is blocked state, although not can determine that the working condition of which specific nozzle in the circuit is stifled Plug-like state, but can be determined that there are the nozzles that working condition is blocked state in the circuit.
In this step, can in real time and dynamically the working condition in circuit is determined, thus according to the circuit Working condition is real-time and dynamically determines the working condition of nozzle in the circuit, and decision process does not need human intervention;Cause This, which is suitable for the overall process of continuous casting casting, and final judgement result can be realized with continuous casting the two-stage dynamic water distribution and be closed Ring control.
In the embodiment of the present invention, although continuous casting two cold circuit quantity is more, implementation of the above method on each circuit Step is all the same, and therefore, the embodiment of the present invention is only chosen a circuit and is illustrated.The circuit more for continuous casting two cold, can To determine the relational model of pressure and water flow in each circuit using the above method;In continuous casting production process, pass through instrument Measure the pressure and practical water flow in obtained each circuit;According to the pressure in each circuit and corresponding pressure and water flow Relational model calculates the theoretical water flow in each circuit;According to the theoretical water flow in each circuit and corresponding practical water flow, Determine the working condition of corresponding circuit;Set period of time before the correspondence moment for the momentary operational condition for determining corresponding circuit It is interior, the frequency for each momentary operational condition that corresponding circuit occurs is counted;And the highest momentary operational condition of the frequency is sentenced It is set to the working condition of corresponding circuit;The working condition of nozzle in corresponding circuit is determined according to the working condition of corresponding circuit.
In order to be more clearly illustrated to the embodiment of the present invention, combined with specific embodiments below to the continuous casting two cold circuit The dynamic determination flow of working condition is described in detail.
Embodiment one
Although the circuit quantity of continuous casting two cold is more, the implementation steps on each circuit are all the same, therefore, this implementation In example one by taking some circuit as an example, the decision process of the working condition in the circuit is described in detail.The circuit includes 36 The pressure of identical (operating) water nozzle, the mouth of each (operating) water nozzle is identical and is equal to the pressure in the circuit, and for the quasi- of each nozzle Collaboration number is all the same, and table 1 provides pressure-water flow test data of some (operating) water nozzle:
Water pressure (MPa) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Water flow (L/min) 2.10 3.10 3.77 4.23 4.75 5.11 5.55 5.94 6.22 6.47
Table 1
Pressure-water flow test data of the (operating) water nozzle is fitted first, pressure-water flow of obtained (operating) water nozzle Rating curve is as shown in figure 4, pressure-water flow rating curve according to Fig.4, obtains pressure-water flow characterisitic function Calculation formula:
Fnozzle=6.6245 × Pnozzle 0.5
Wherein, FnozzleFor the water flow of the (operating) water nozzle, PnozzleFor the pressure of the (operating) water nozzle, fitting coefficient A1= 6.6245;
In the acquired circuit on the basis of pressure of (operating) water nozzle-water flow characterisitic function, inquire in the circuit (operating) water nozzle quantity is 36, the pressure in the circuit and the relational model of water flow is calculated according to following formula, and mark to coefficient D Fixed to solve, result is:
Fpiple_cal=0.95 × 36 × Fnozzle
Wherein, Fpiple_calFor the theoretical water flow in the circuit, FnozzleFor the theoretical water flow of each (operating) water nozzle, amendment Coefficient D=0.95, (operating) water nozzle quantity m=36;
It should be noted that since the circuit includes 36 identical (operating) water nozzles, it is therefore contemplated that each (operating) water nozzle Water flow is Fnozzle
The frequency that DATA REASONING is arranged in the present embodiment one is 0.5HZ, and collection period T is 2s, and according to formula Fpiple= 0.95×36×Fnozzle=0.95 × 36 × (6.6245 × Ppiple)0.5, the theoretical water flow in the circuit is calculated, it should by comparison The practical water flow of theoretical water flow and measurement that circuit calculates every time, determines the momentary operational condition in the circuit;Determining Each instantaneous work in set period of time before the correspondence moment of the momentary operational condition in the circuit, to circuit appearance The frequency of state is counted;And the highest momentary operational condition of the frequency is determined as to the working condition in the circuit;Final root The working condition of nozzle in the circuit is determined according to the working condition in the circuit;The moment in the circuit is obtained according to setpoint frequency Working condition and working condition are as shown in table 2;
Table 2
From table 2 it can be seen that the moment working condition at t=12s moment is leak condition, but the moment before this moment Working condition is all normal condition, therefore, a possibility that in order to eliminate data fluctuations, the setting time before 12s at this moment Determine that the working condition in the t=12s moment circuit is normal condition according to frequency height in section Δ t, the t=12s moment it is latter The moment working condition of section time is normal condition really, illustrates that the method can preferably inhibit the number in continuous casting production process According to fluctuation, data exception to the final influence for determining result, to maintain the final stability for determining result.From t=30s to t =46s, the moment working condition in circuit this period are substantially slight leak condition and leak condition two states, but root According to frequency statistics as a result, being still the frequency highest of the moment working condition appearance of normal condition, therefore, t=in this section The working condition in the moment circuit 46s remains as normal condition, until maintain the normal condition for a period of time until, the work in circuit State is just changed into leak condition, forecast accuracy can be effectively improved using this data processing method, to reduce mistake False alarm.
The final judgement result of description according to an embodiment of the present invention, above-mentioned circuit is nozzle included in its circuit The judgement result of working condition.
To realize the above method, the embodiment of the invention provides a kind of dynamics of secondary cooling nozzle of continuous casting working condition to determine system System, since the principle that the system solves the problems, such as is similar to method, the implementation process and implementation principle of system may refer to The implementation process and implementation principle of preceding method describe, and overlaps will not be repeated.
The embodiment of the present invention proposes a kind of dynamic decision-making system of secondary cooling nozzle of continuous casting working condition, as shown in figure 5, should System includes:Determining module 500, measurement module 501, computing module 502, the first determination module 503, the second determination module 504, third determination module 505;Wherein,
The determining module 500, for determining institute according to the pressure of nozzle each in circuit and the corresponding relationship of water flow State the relational model of pressure and water flow in circuit;
The measurement module 501, in continuous casting production process, according to setpoint frequency measure the circuit pressure and Practical water flow;
The computing module 502, for according to the pressure in the circuit and the relational model of the pressure and water flow, meter Calculate the theoretical water flow in the circuit;
First determination module 503 is determined for the theoretical water flow and the practical water flow according to the circuit The momentary operational condition in the circuit;
Second determination module 504, for the correspondence moment of the momentary operational condition for determining the circuit it In preceding set period of time, the frequency for each momentary operational condition that the circuit occurs is counted;And it is the frequency is highest Momentary operational condition is determined as the working condition in the circuit;
The third determination module 505, for determining the work of nozzle in the circuit according to the working condition in the circuit Make state.
In specific implementation, the momentary operational condition includes:Blocked state, normal condition, is slightly let out slight blocked state Leakage state, leak condition;
First determination module 503 is specifically used for:
The theoretical water flow in the circuit and the reduced value of the practical water flow are obtained according to following formula:
Wherein, Fpiple_calFor the theoretical water flow in the circuit, Fpiple_actualFor the practical water flow in the circuit, For the theoretical water flow F in the circuitpiple_calWith the practical water flow Fpiple_actualReduced value;
If the reduced valueGreater than preset first threshold, then the momentary operational condition in the circuit is determined to block shape State;
If the reduced valueLess than or equal to preset first threshold, and it is greater than preset second threshold, then described in judgement The momentary operational condition in circuit is slight blocked state;
If the reduced valueLess than or equal to preset second threshold, and it is greater than preset third threshold value, then described in judgement The momentary operational condition in circuit is normal condition;
If the reduced valueLess than or equal to preset third threshold value, and it is greater than preset 4th threshold value, then described in judgement The momentary operational condition in circuit is slight leak condition;
If the reduced valueLess than or equal to preset 4th threshold value, then determine that the momentary operational condition in the circuit is Leak condition;
Wherein, the first threshold is greater than the second threshold, and the second threshold is greater than the third threshold value, and institute Third threshold value is stated greater than the 4th threshold value.
In specific implementation, the determining module 500 is specifically used for:
The corresponding relationship of the pressure and water flow of each nozzle in the circuit is determined according to following formula:
Fnozzle=A1×Pnozzle 0.5
Wherein, PnozzleFor the pressure of each nozzle in the circuit, FnozzleIt is corresponding for each nozzle in the circuit Water flow, A1For fitting coefficient;
Alternatively, determining the corresponding relationship of the pressure and water flow of each nozzle in the circuit according to following formula:
Fnozzle=A2×Pnozzle 0.5+B2
Wherein, PnozzleFor the pressure of each nozzle in the circuit, FnozzleIt is corresponding for each nozzle in the circuit Water flow, A2For fitting coefficient, B2For correction term;
According to the corresponding relationship of the pressure of nozzle each in circuit and water flow, determined in the circuit according to following formula The relational model of pressure and water flow:
Fpiple_cal=D × m × (A1×Ppiple)0.5
Wherein, Fpiple_calFor the theoretical water flow in the circuit, PpipleFor the pressure in the circuit, A1For each nozzle Fitting coefficient, D is correction factor, and m is the nozzle quantity in the circuit, and n is positive integer;
Alternatively, determining the relational model of pressure and water flow in the circuit according to following formula:
Fpiple_cal=D × m × (A2×Ppiple+B2)0.5
Wherein, Fpiple_calFor the theoretical water flow in the circuit, PpipleFor the pressure in the circuit, A2For each nozzle Fitting coefficient, B2For the correction term of each nozzle, D is correction factor, and m is the nozzle quantity in the circuit, and n is positive whole Number.
In specific implementation, the determining module 500 is specifically used for:
When determining the working condition in the circuit for normal condition, the practical water flow in the circuit is measured in the case where setting pressure Amount, and according to the reason of each nozzle under the corresponding relationship of the pressure of nozzle each in the circuit and water flow calculating corresponding pressure By water flow;
According to the practical water flow in the circuit and the theoretical water flow of each nozzle, and corrected according to following formula Coefficient:
Wherein, D is correction factor, Fpiple_actualFor the practical water flow in the circuit, FnozzleIt is every in the circuit The theoretical water flow of a nozzle, m are the nozzle quantity in the circuit.
In specific implementation, the setpoint frequency is 0.5HZ, correspondingly, the set period of time before the current time is 30~60S.
The division mode of above functions module is only a kind of preferred implementation that the embodiment of the present invention provides, functional module Division mode be not construed as limiting the invention.For convenience of description, each section of system above is divided into function Various modules or unit describe respectively.Above-mentioned functional module can be software function module, be also possible to hardware device.The system It can be distributed system or integrated system, if distributed system, then above-mentioned functional module can be respectively by hardware device reality It is existing, pass through network interaction between each hardware device;If integrated system, then above-mentioned each functional module can be collected by software realization In Cheng Yi hardware device.
In practical applications, when the determining module 500, measurement module 501, computing module 502, the first determination module 503, when the second determination module 504, third determination module are integrated in a hardware device, the determining module 500, measurement mould Block 501, computing module 502, the first determination module 503, the second determination module 504, third determination module can be by being located at the hardware Central processing unit (CPU), microprocessor (MPU), digital signal processor (DSP) or field programmable gate array in equipment (FPGA) it realizes.
In conclusion the dynamic judgment method and system of continuous casting two cold loop works state provided by the invention, relative to The prior art has the advantages that:
(1) in continuous casting production process, according to setpoint frequency in real time and dynamically the working condition in circuit is determined, So as to determine the working condition of nozzle in the circuit in real time and dynamically according to the working condition in the circuit;
(2) in the set period of time before the correspondence moment of the momentary operational condition for determining the circuit, to institute The frequency for stating each momentary operational condition of circuit appearance is counted;And the highest momentary operational condition of the frequency is determined as described The working condition in circuit;To determine the working condition of nozzle in the circuit, such energy according to the working condition in the circuit Enough data fluctuations preferably inhibited in continuous casting production process, data exception are to the final influence for determining result, to maintain most The stability of result is determined eventually.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as At all equivalent modifications or change, should be covered by the claims of the present invention.

Claims (10)

1. a kind of dynamic judgment method of secondary cooling nozzle of continuous casting working condition, which is characterized in that according to nozzle each in circuit The corresponding relationship of pressure and water flow determines the relational model of pressure and water flow in the circuit;The method also includes:
In continuous casting production process, the pressure and practical water flow in the circuit are measured according to setpoint frequency;
According to the relational model of the pressure in the circuit and the pressure and water flow, the theoretical water flow in the circuit is calculated;
According to the theoretical water flow in the circuit and the practical water flow, the momentary operational condition in the circuit is determined;
In set period of time before the correspondence moment for the momentary operational condition for determining the circuit, occur to the circuit The frequency of each momentary operational condition is counted;And the highest momentary operational condition of the frequency is determined as to the work shape in the circuit State;
The working condition of nozzle in the circuit is determined according to the working condition in the circuit;
The theoretical water flow in the circuit and the reduced value of the practical water flow are obtained according to following formula:
Wherein, Fpiple_calFor the theoretical water flow in the circuit, Fpiple_actualFor the practical water flow in the circuit,For institute State the theoretical water flow F in circuitpiple_calWith the practical water flow Fpiple_actualReduced value;
Reduced value and preset threshold are compared, determine the momentary operational condition in the circuit.
2. the method according to claim 1, wherein the momentary operational condition includes:Blocked state slightly blocks up Plug-like state, normal condition, slight leak condition, leak condition;
The theoretical water flow and the practical water flow according to the circuit, determines the momentary operational condition in the circuit, Including:
If the reduced valueGreater than preset first threshold, then determine the momentary operational condition in the circuit for blocked state;
If the reduced valueLess than or equal to preset first threshold, and it is greater than preset second threshold, then determines the circuit Momentary operational condition be slight blocked state;
If the reduced valueLess than or equal to preset second threshold, and it is greater than preset third threshold value, then determines the circuit Momentary operational condition be normal condition;
If the reduced valueLess than or equal to preset third threshold value, and it is greater than preset 4th threshold value, then determines the circuit Momentary operational condition be slight leak condition;
If the reduced valueLess than or equal to preset 4th threshold value, then determine the momentary operational condition in the circuit for leakage State;
Wherein, the first threshold is greater than the second threshold, and the second threshold is greater than the third threshold value, and described the Three threshold values are greater than the 4th threshold value.
3. the method according to claim 1, wherein the pressure and water flow according to nozzle each in circuit Corresponding relationship, determine the relational model of pressure and water flow in the circuit, including:
The corresponding relationship of the pressure and water flow of each nozzle in the circuit is determined according to following formula:
Fnozzle=A1×Pnozzle 0.5
Wherein, PnozzleFor the pressure of each nozzle in the circuit, FnozzleFor the theoretical water flow of each nozzle in the circuit Amount, A1For fitting coefficient;
Alternatively, determining the corresponding relationship of the pressure and water flow of each nozzle in the circuit according to following formula:
Fnozzle=A2×Pnozzle 0.5+B2
Wherein, PnozzleFor the pressure of each nozzle in the circuit, FnozzleFor the theoretical water flow of each nozzle in the circuit Amount, A2For fitting coefficient, B2For correction term;
According to the corresponding relationship of the pressure of nozzle each in circuit and water flow, pressure in the circuit is determined according to following formula With the relational model of water flow:
Fpiple_cal=D × m × (A1×Ppiple)0.5
Wherein, Fpiple_calFor the theoretical water flow in the circuit, PpipleFor the pressure in the circuit, A1For the quasi- of each nozzle Collaboration number, D are correction factor, and m is the nozzle quantity in the circuit;
Alternatively, determining the relational model of pressure and water flow in the circuit according to following formula:
Fpiple_cal=D × m × (A2×Ppiple+B2)0.5
Wherein, Fpiple_calFor the theoretical water flow in the circuit, PpipleFor the pressure in the circuit, A2For the quasi- of each nozzle Collaboration number, B2For the correction term of each nozzle, D is correction factor, and m is the nozzle quantity in the circuit.
4. according to the method described in claim 3, it is characterized in that, the correction factor obtains in the following manner:
When determining the working condition in the circuit for normal condition, the practical water flow in the circuit is measured in the case where setting pressure, And the theory of each nozzle under corresponding pressure is calculated according to the corresponding relationship of the pressure of nozzle each in the circuit and water flow Water flow;
Amendment system is obtained according to the practical water flow in the circuit and the theoretical water flow of each nozzle, and according to following formula Number:
Wherein, D is correction factor, Fpiple_actualFor the practical water flow in the circuit, FnozzleFor each spray in the circuit The theoretical water flow of mouth, m are the nozzle quantity in the circuit.
5. method according to any one of claims 1 to 4, which is characterized in that the setpoint frequency is 0.5HZ, correspondingly, Set period of time before current time is 30~60S.
6. a kind of dynamic decision-making system of secondary cooling nozzle of continuous casting working condition, which is characterized in that the system comprises:Determine mould Block, measurement module, computing module, the first determination module, the second determination module, third determination module;Wherein,
The determining module, for determining the circuit according to the pressure of nozzle each in circuit and the corresponding relationship of water flow The relational model of middle pressure and water flow;
The measurement module, in continuous casting production process, according to setpoint frequency measure the circuit pressure and practical water Flow;
The computing module, for according to the pressure in the circuit and the relational model of the pressure and water flow, described in calculating The theoretical water flow in circuit;
First determination module determines described return for the theoretical water flow and the practical water flow according to the circuit The momentary operational condition on road;
Second determination module, for the setting before the correspondence moment of the momentary operational condition for determining the circuit In period, the frequency for each momentary operational condition that the circuit occurs is counted;And by the highest instantaneous work of the frequency State is determined as the working condition in the circuit;
The third determination module, for determining the working condition of nozzle in the circuit according to the working condition in the circuit;
First determination module is specifically used for:
The theoretical water flow in the circuit and the reduced value of the practical water flow are obtained according to following formula:
Wherein, Fpiple_calFor the theoretical water flow in the circuit, Fpiple_actualFor the practical water flow in the circuit,For institute State the theoretical water flow F in circuitpiple_calWith the practical water flow Fpiple_actualReduced value;
Reduced value and preset threshold are compared, determine the momentary operational condition in the circuit.
7. system according to claim 6, which is characterized in that the momentary operational condition includes:Blocked state slightly blocks up Plug-like state, normal condition, slight leak condition, leak condition;
If the reduced valueGreater than preset first threshold, then determine the momentary operational condition in the circuit for blocked state;
If the reduced valueLess than or equal to preset first threshold, and it is greater than preset second threshold, then determines the circuit Momentary operational condition be slight blocked state;
If the reduced valueLess than or equal to preset second threshold, and it is greater than preset third threshold value, then determines the circuit Momentary operational condition be normal condition;
If the reduced valueLess than or equal to preset third threshold value, and it is greater than preset 4th threshold value, then determines the circuit Momentary operational condition be slight leak condition;
If the reduced valueLess than or equal to preset 4th threshold value, then determine the momentary operational condition in the circuit for leakage State;
Wherein, the first threshold is greater than the second threshold, and the second threshold is greater than the third threshold value, and described the Three threshold values are greater than the 4th threshold value.
8. system according to claim 6, which is characterized in that the determining module is specifically used for:
The corresponding relationship of the pressure and water flow of each nozzle in the circuit is determined according to following formula:
Fnozzle=A1×Pnozzle 0.5
Wherein, PnozzleFor the pressure of each nozzle in the circuit, FnozzleFor the theoretical water flow of each nozzle in the circuit Amount, A1For fitting coefficient;
Alternatively, determining the corresponding relationship of the pressure and water flow of each nozzle in the circuit according to following formula:
Fnozzle=A2×Pnozzle 0.5+B2
Wherein, PnozzleFor the pressure of each nozzle in the circuit, FnozzleFor the theoretical water flow of each nozzle in the circuit Amount, A2For fitting coefficient, B2For correction term;
According to the corresponding relationship of the pressure of nozzle each in circuit and water flow, pressure in the circuit is determined according to following formula With the relational model of water flow:
Fpiple_cal=D × m × (A1×Ppiple)0.5
Wherein, Fpiple_calFor the theoretical water flow in the circuit, PpipleFor the pressure in the circuit, A1For the quasi- of each nozzle Collaboration number, D are correction factor, and m is the nozzle quantity in the circuit, and n is positive integer;
Alternatively, determining the relational model of pressure and water flow in the circuit according to following formula:
Fpiple_cal=D × m × (A2×Ppiple+B2)0.5
Wherein, Fpiple_calFor the theoretical water flow in the circuit, PpipleFor the pressure in the circuit, A2For the quasi- of each nozzle Collaboration number, B2For the correction term of each nozzle, D is correction factor, and m is the nozzle quantity in the circuit.
9. system according to claim 8, which is characterized in that the determining module is specifically used for:
When determining the working condition in the circuit for normal condition, the practical water flow in the circuit is measured in the case where setting pressure, And the theory of each nozzle under corresponding pressure is calculated according to the corresponding relationship of the pressure of nozzle each in the circuit and water flow Water flow;
Amendment system is obtained according to the practical water flow in the circuit and the theoretical water flow of each nozzle, and according to following formula Number:
Wherein, D is correction factor, Fpiple_actualFor the practical water flow in the circuit, FnozzleFor each spray in the circuit The theoretical water flow of mouth, m are the nozzle quantity in the circuit.
10. according to the described in any item systems of claim 6 to 9, which is characterized in that the setpoint frequency is 0.5HZ, accordingly , the set period of time before current time is 30~60S.
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CN107321951B (en) * 2017-08-17 2019-08-13 中冶赛迪工程技术股份有限公司 A method of nozzle runoff investigation lower limit value in control caster two cold circuit
CN112024837B (en) * 2019-06-04 2021-11-16 上海梅山钢铁股份有限公司 Real-time diagnosis method for continuous casting slab nozzle blockage
CN110625080B (en) * 2019-09-23 2022-04-26 中冶南方连铸技术工程有限责任公司 Intelligent detection and control method for online working state of continuous casting secondary cooling system
CN111451469B (en) * 2020-03-09 2021-08-06 柳州钢铁股份有限公司 Method for judging state of continuous casting secondary cooling water nozzle
CN111651729A (en) * 2020-06-02 2020-09-11 山东莱钢永锋钢铁有限公司 Method for predicting blockage of secondary cooling water nozzle in continuous casting
CN112958751A (en) * 2021-01-27 2021-06-15 唐山不锈钢有限责任公司 Online prediction and management method for continuous casting secondary cooling state

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