CN106180405A - Section bar is seamless Bending Mould - Google Patents
Section bar is seamless Bending Mould Download PDFInfo
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- CN106180405A CN106180405A CN201610650147.4A CN201610650147A CN106180405A CN 106180405 A CN106180405 A CN 106180405A CN 201610650147 A CN201610650147 A CN 201610650147A CN 106180405 A CN106180405 A CN 106180405A
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- block
- section bar
- punch
- drive mechanism
- die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The present invention relates to section bar bending equipment field, particularly a kind of seamless Bending Mould of section bar.Section bar is seamless Bending Mould, including die assembly, punch assemblies, described die assembly matches with punch assemblies, and described die assembly includes that rotary shaft, the first moving block, the second moving block, described first moving block and the second moving block can rotate around rotary shaft and forms concave die cavity.The present invention provides a kind of section bar bending the seamless Bending Mould of section bar effective, appearance looks elegant, is particularly well-suited to the Bending Processing of aluminium section bar television surface frame.
Description
Technical field
The present invention relates to section bar bending equipment field, particularly a kind of seamless Bending Mould of section bar.
Background technology
Along with the development of society, liquid crystal, flat panel TV develop toward direction ultra-thin, ultra-narrow, and consumer has been weary of electricity already
Depending on the plastic material of surface frame, appearance of black.Aluminium section bar is because its intensity is high, lightweight, surface U.S. after anode oxidation process processes
The advantages such as sight, use as television surface frame structural member more and more.
As shown in Figure 6, currently used aluminium section bar television surface frame includes base plate, first side, second side, aluminium section bar TV
The difficult point of surface frame production and processing is in bending, and aluminium section bar television surface frame bending typically uses following two method: the first is to use
Section bar splices;The second is to carry out Bending Processing by mould.For first method, owing to aluminium section bar stitching portion seam is big,
Precision is low, the most attractive in appearance.For second method, die is shaped as the shape after surface frame bending, is fixing shape, aluminium section bar
Surface frame is when Bending Processing, and surface frame bending unit interval amount of plastic deformation is big, easily make the first side of surface frame bending part, second
Side generating material stacks, so that the first side of bending part, second side fold, squeeze crack, outward appearance and intensity all cannot
Meet requirement, in order to prevent the big generation of above-mentioned situation, as it is shown in fig. 7, do on the first side, second side of surface frame bending part
One incision treatment, but due to the existence of otch, after causing aluminium section bar surface frame bending, there is splicing gap and section in bending part
Difference, also directly affects the outward appearance of surface frame.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of section bar bending seamless bending of section bar effective, appearance looks elegant
Mould, is particularly well-suited to the Bending Processing of aluminium section bar television surface frame.
The technical solution adopted for the present invention to solve the technical problems is: section bar is seamless Bending Mould, including die assembly,
Punch assemblies, described die assembly matches with punch assemblies, described die assembly include rotary shaft, the first moving block, second
Moving block, described first moving block and the second moving block can rotate around rotary shaft and form concave die cavity.
Further, described die assembly also includes the first contiguous block, the second contiguous block, described first moving block and
One contiguous block is fixing to be connected, and described second moving block and the fixing connection of the second contiguous block, the first contiguous block and the second contiguous block lead to
Cross rotary shaft to link together, and the first contiguous block and the second contiguous block can rotate around rotary shaft in the range of 180 °.
Further, described rotary shaft and the first contiguous block are structure as a whole or rotary shaft is one with the second contiguous block
Body structure.
Further, described die assembly also includes the first drive mechanism, die drive mechanism, and described first drives machine
Structure can make the first moving block and the second moving block rotate around rotary shaft by die drive mechanism.
Further, described die drive mechanism includes die slide block, the first guide rail, the first drive block, the second transmission
Block, the first connecting plate, the first rotating connector, the second rotating connector, described first connecting plate is provided with connecting hole, and first
Connecting plate is connected with die slide block, and described die slide block is arranged on the first guide rail, and described first drive mechanism can make die
Slide block moves left and right on the first guide rail, and described first drive block one end is by the first rotating connector and die slide block right-hand member
Upside is connected, and the other end is connected by the second rotating connector and the first moving block;Described second drive block one end is passed through
First rotating connector is connected with the downside of die slide block right-hand member, and the other end passes through the second rotating connector and the second moving block
It is connected.
Further, also include the first limited post, in the middle of described die slide block, be provided with the first stopper slot, described first
Limited post coupling is arranged in the first stopper slot.
Further, described punch assemblies includes punch drive mechanism, punch head part, the second drive mechanism, described
Two drive mechanisms can make punch head part move left and right by punch drive mechanism.
Further, described punch drive mechanism includes punch slide block, the second guide rail, the second connecting plate, described
Being provided with connecting hole on two connecting plates, the second connecting plate is connected with punch slide block, and described punch slide block is arranged on the second guide rail
On, described second drive mechanism can make punch slide block move left and right on the second guide rail, the left end of described punch slide block and punch
Head part is connected.
Further, also include the second limited post, in the middle of described punch slide block, be provided with the second stopper slot, described second
Limited post coupling is arranged in the second stopper slot.
The invention has the beneficial effects as follows: during aluminium section bar television surface frame Bending Processing, by clamping plate by seamless for section bar bender
Tool is fixed on die holder, and during die sinking, the first moving block, the second moving block are in line setting, surface frame be fixed on the first moving block, the
On two moving blocks, the bending part of surface frame is positioned at rotary shaft, is then driven by the second drive mechanism and makes punch head part transport to the left
Dynamic, until surface frame being propped up, first side coupling enters in the first groove, and second side coupling enters in the second groove, and cover plate protrudes
Be partially in slot to make way, match on front side of punch head part compression with plate inner surface;Last again by the first drive mechanism
Drive with the second drive mechanism and make the first moving block, the second moving block rotate slowly rotation around rotary shaft, until the first moving block,
The shape that second moving block is formed is consistent with the shape of punch head part, that is to say the shape after surface frame bending, drives first
Pressurize certain time under mechanism, the second drive mechanism active force, complete surface frame bending and molding;Due to the first moving block, second turn
Motion block rotates around rotary shaft and slowly rotates and form concave die cavity, in concave die cavity forming process, and surface frame bending plastic deformation
Slowly carrying out, in the unit interval, surface frame bending amount of plastic deformation is little, in the first groove, the second groove, the extruding force of punch head part front end
Under effect, it is therefore prevented that base plate, first side, second side stack bending part generating material, surface frame is made to use mould processing
Shi Wuxu does incision treatment at bending part, it is achieved that the seamless bending of surface frame, it is ensured that the intensity of surface frame, significantly improves surface frame folding
The effect of crook, improves the cosmetic look of surface frame.The simple in construction of the present invention, process operation are convenient, improve surface frame bending
Working (machining) efficiency.
Accompanying drawing explanation
Fig. 1 is section bar of the present invention seamless Bending Mould die opening state schematic diagram;
Fig. 2 is section bar of the present invention seamless Bending Mould mold closing view;
Fig. 3 is section bar of the present invention seamless Bending Mould mold closing state schematic front view;
Fig. 4 is die assembly and the clamp region schematic diagram of the present invention;
Fig. 5 is punch assemblies and the clamp region schematic diagram of the present invention;
Fig. 6 is surface frame structural representation;
Fig. 7 is the structural representation after prior art surface frame carries out incision treatment;
Figure is labeled as: die assembly 1, die drive mechanism 11, the 111, first guide rail the 112, first transmission of die slide block
Block the 113, second drive block the 114, first connecting plate the 115, first rotating connector the 116, second rotating connector 117, first turn
Motion block the 12, second moving block 13, rotary shaft the 14, first contiguous block the 15, second contiguous block 16, punch assemblies 2, punch drive mechanism
21, punch slide block the 211, second guide rail the 212, second connecting plate 213, punch head part 22, cover plate the 221, first jacking block 222, second
Jacking block the 223, first groove the 224, second groove 225, clamping plate 3, groove 31, surface frame 4, base plate 41, first side 42, second side 43,
Otch 44.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings.
The orientation of indication of the present invention all show benchmark according to Fig. 1.
As shown in Figure 6, aluminium section bar television surface frame 4 includes base plate 41, first side 42, second side 43, first side 42,
Second side 43 lays respectively at the both sides of base plate 41.
As shown in Figure 1, Figure 2, Figure 4 shows, section bar is seamless Bending Mould, including die assembly 1, punch assemblies 2, die assembly 1
Matching with punch assemblies 2, die assembly 1 includes rotary shaft the 14, first moving block the 12, second moving block 13, the first moving block
12 and second moving block 13 can around rotary shaft 14 rotate formed concave die cavity.
Section bar of the present invention is seamless, and Bending Mould is first in die opening state, and first moving block the 12, second moving block 13 is in line
Arranging, during surface frame 4 Bending Processing, the first moving block 12 and the second moving block 13 rotate around rotary shaft 14 and form concave die cavity,
In concave die cavity forming process, surface frame 4 bending plastic deformation is slowly carried out, surface frame 4 bending amount of plastic deformation in the unit interval
Little, it is effectively prevented base plate 41, first side 42, second side 43 stack bending part generating material, improve surface frame 4
Bending effect and outward appearance.
In order to improve the bending effect of surface frame 4, outward appearance, production efficiency further.As shown in Fig. 3, Fig. 5, the present invention's is convex
Membrane module 2 includes punch drive mechanism 21, punch head part the 22, second drive mechanism, and the second drive mechanism passes through punch driver
Structure 21 can make punch head part 22 move left and right.The front end geometry of punch head part 22 is identical with concave die cavity, that is to say and surface frame 4 folding
Curved rear shape is identical.Being provided with slot to make way on first moving block 12 and the second moving block 13, punch head part 22 is the most successively
For cover plate the 221, first jacking block the 222, second jacking block 223, between cover plate the 221, first jacking block 222, it is provided with the first groove 224, first
Being provided with the second groove 225 between jacking block the 222, second jacking block 223, cover plate 221 is corresponding with slot to make way.In surface frame 4 Bending Processing
During, first side 42 coupling enters in the first groove 224, and the height of the first groove 224 is corresponding with the thickness of first side 42,
The profit of crossing being similar between the two between hole with axle coordinates, and second side 43 coupling enters in the second groove 225, the second groove 225
Height corresponding with the thickness of second side 43, cover plate 221 protrude be partially in slot to make way, the front side of punch head part 22
Match compression with the inner surface of base plate 41.When surface frame 4 bending plastic deformation, the first groove 224 has extruding to first side 41
The effect of power, second side 43 is had extruding force effect, the front side of punch head part 22 to have with the inner surface of base plate 41 by the second groove 225
Extruding force effect, more efficiently prevents from base plate 41, first side 42, second side 43 stack bending part generating material, enters
One step improves bending effect and the outward appearance of surface frame 4.
By the die assembly 1 of the present invention, the punch assemblies 2 Bending Processing to surface frame 4, the first moving block 12 and second turn
Motion block 13 rotates around rotary shaft 14 and is slowly formed concave die cavity, and in the unit interval, surface frame 4 bending amount of plastic deformation is little, then first
Groove the 224, second groove 225, the effect of punch head part 22 forward ends thereof power, effectively prevent base plate 41, first side 42, second
Side 43 stacks bending part generating material, makes surface frame 4 use mould to add and processes without doing otch 44 at bending part man-hour, real
Show the seamless bending of surface frame 4, it is ensured that the intensity of surface frame 4, significantly improved the effect of surface frame 4 bending part, improved outside surface frame 4
See aesthetic property;And the simple in construction of the present invention, process operation are convenient, improve the working (machining) efficiency of surface frame 4 bending.
Concrete, die assembly 1 also includes that first contiguous block the 15, second contiguous block 16, the first moving block 12 and first connect
Connecing the fixing connection of block 15, the second moving block 13 is fixing with the second contiguous block 16 to be connected, the first contiguous block 15 and the second contiguous block 16
Linked together by rotary shaft 14, and the first contiguous block 15 and the second contiguous block 16 can turn around rotary shaft 14 in the range of 180 °
Dynamic.By arranging first contiguous block the 15, second contiguous block 16, improve first moving block the 12, second moving block 13 with rotary shaft 3
Slewing rate, improve the rounding of surface frame 4 bending part, further increase outward appearance, improve working (machining) efficiency;More enter one
Step, also can reduce the consumption of energy, reduce production run cost.During surface frame 4 Bending Processing, die assembly 1 is arranged on clamping plate 3
Above, for convenience first contiguous block the 15, second contiguous block 16 installation and with rotary shaft 14 rotating effect.As it is shown on figure 3,
The centre of clamping plate 3 arranges groove 31, and rotary shaft the 3, first contiguous block the 15, second contiguous block 16 is arranged in groove 31.Groove
31 generally circular in shape, and with the center of rotary shaft 3 as the center of circle, simultaneously first contiguous block the 15, second contiguous block 16 be the center of circle with
The sector that radius is all identical with groove 31.The rotation effect ensureing and improving first moving block the 12, second moving block 13 is so set
Really, also it is to ensure that and improves the bending effect of surface frame 4 while.Further, process for the ease of rotary shaft 14 and install, rotate
Axle 14 is structure as a whole with the first contiguous block 15 or rotary shaft 14 is structure as a whole with the second contiguous block 16, adds man-hour, rotates
Axle 14 is one-body molded with the first contiguous block 15 or rotary shaft 14 is one-body molded with the second contiguous block 16, can reduce manufacturing process,
Also can strengthen the intensity of rotary shaft 14, improve the use time.
The effect of die drive mechanism 11 is the power of the first drive mechanism to pass to the first moving block 12, second rotate
Block 13, it is achieved the rotation work of first moving block the 12, second moving block 13.Currently preferred a kind of embodiment is: such as Fig. 4
Shown in, die drive mechanism 11 include die slide block the 111, first guide rail the 112, first drive block the 113, second drive block 114, the
A plate the 115, first rotating connector the 116, second rotating connector 117, the first connecting plate 115 is provided with connecting hole,
Connecting hole is screw, is connected with the first drive mechanism by the first connecting plate 115 by screw, the first connecting plate 115 and die
Slide block 111 is connected, and die slide block 111 is arranged on the first guide rail 112, and the first drive mechanism can make die slide block 111
Moving left and right on one guide rail 112, first drive block 113 one end is by the first rotating connector 116 and die slide block 111 right-hand member
Upside is connected, and the other end is connected with the first moving block 12 by the second rotating connector 117;Second drive block 114 one end
Being connected by the downside of the first rotating connector 116 with die slide block 111 right-hand member, the other end passes through the second rotating connector
117 are connected with the second moving block 13, and first rotating connector the 116, second rotating connector 117 is preferably all pin.In order to
Improve bending effect and the working (machining) efficiency of surface frame 4, also can arrange and be provided with the first limit in the middle of the first limited post, die slide block 111
Position groove, the first limited post coupling is arranged through the first stopper slot and is fixedly connected on clamping plate 3, the end at the first two ends, stopper slot left and right
Point is the position of mould die sinking and mold closing.First drive mechanism imparts power to die slide block 111, and die slide block 111 exists
First guide rail 112 slides from left to right, imparts power to the first moving block by first drive block the 113, second drive block 114
12, the second moving block 13, it is achieved first moving block the 12, second moving block 13 rotates, the first stopper slot and first in the process
Limited post carries out spacing.
Equally, the effect of punch drive mechanism 21 is that the power of the second drive mechanism is passed to punch head part 22, it is achieved
Punch head part 22 and the mating operation of first moving block the 12, second moving block 13.Currently preferred a kind of embodiment is: as
Shown in Fig. 5, punch drive mechanism 21 includes punch slide block the 211, second guide rail the 212, second connecting plate 213, the second connecting plate 213
On be provided with connecting hole, connecting hole is screw, is connected with the second drive mechanism by the second connecting plate 213 by screw, second
Connecting plate 213 is connected with punch slide block 211, and punch slide block 211 is arranged on the second guide rail 212, and the second drive mechanism can make
Punch slide block 211 moves left and right on the second guide rail 212, and the left end of punch slide block 211 is connected with punch head part 22.Also can set
Putting and be provided with the second stopper slot in the middle of the second limited post, punch slide block 211, the second limited post coupling is arranged through the second stopper slot
It is fixedly connected on clamping plate 3.Second drive mechanism imparts power to punch slide block 211, and punch slide block 211 is at the second guide rail
Turn left from the right side on 212 slip, thus drive punch head part 22 to turn left from the right side slip.
Concrete, the first drive mechanism, the second drive mechanism can be motor driven systems or fluid power system.This
Inventing preferred fluid power system, hydraulic system is stable, and operating cost is low, it is simple to Automated condtrol, and pressurize effect during mold closing
The best.
In sum, use the seamless Bending Mould of section bar of the present invention to the Bending Processing operation of aluminium section bar television surface frame 4
A kind of embodiment is:
The first step: seamless for section bar Bending Mould is fixed on die holder by clamping plate 3;During die opening state, the first moving block
12, the second moving block 13 is in line setting, and surface frame 4 is fixed on first moving block the 12, second moving block 13, the bending of surface frame 4
Place is positioned at rotary shaft 14;
Second step: by second drive mechanism drive make punch head part 22 to left movement, until surface frame 4 being propped up, first
Side 41 coupling enters in the first groove 224, and second side 42 coupling enters in the second groove 225, and what cover plate 221 protruded is partially into
In slot to make way, match on front side of punch head part 22 compression with base plate 41 inner surface;
3rd step: by the first drive mechanism, second drive mechanism drive make first moving block the 12, second moving block 13 around
Rotary shaft 14 rotates slowly rotation, the shape formed until first moving block the 12, second moving block 13 and punch head part 22
Shape is consistent, that is to say the shape after surface frame 4 bending;
4th step: pressurize certain time under the first drive mechanism, the second drive mechanism active force, completes surface frame 4 bending
Molding.
Claims (10)
1. the seamless Bending Mould of section bar, including die assembly (1), punch assemblies (2), described die assembly (1) and punch assemblies
(2) match, it is characterised in that: described die assembly (1) includes rotary shaft (14), the first moving block (12), the second moving block
(13), described first moving block (12) can rotate around rotary shaft (14) with the second moving block (13) and form concave die cavity.
2. the seamless Bending Mould of section bar as claimed in claim 1, it is characterised in that: described die assembly (1) also includes first
Contiguous block (15), the second contiguous block (16), described first moving block (12) is fixing with the first contiguous block (15) to be connected, and described second
Moving block (13) is fixing with the second contiguous block (16) to be connected, and the first contiguous block (15) and the second contiguous block (16) pass through rotary shaft
(14) link together, and the first contiguous block (15) can turn around rotary shaft (14) with the second contiguous block (16) in the range of 180 °
Dynamic.
3. the seamless Bending Mould of section bar as claimed in claim 2, it is characterised in that: described rotary shaft (14) and the first contiguous block
(15) it is structure as a whole or rotary shaft (14) is structure as a whole with the second contiguous block (16).
4. the seamless Bending Mould of section bar as claimed in claim 1, it is characterised in that: described die assembly (1) also includes first
Drive mechanism, die drive mechanism (11), described first drive mechanism can make the first moving block by die drive mechanism (11)
(12) rotate around rotary shaft (14) with the second moving block (13).
5. the seamless Bending Mould of section bar as claimed in claim 4, it is characterised in that: described die drive mechanism (11) includes recessed
Mode slider (111), the first guide rail (112), the first drive block (113), the second drive block (114), the first connecting plate (115),
One rotating connector (116), the second rotating connector (117), described first connecting plate (115) is provided with connecting hole, and first
Connecting plate (115) is connected with die slide block (111), and described die slide block (111) is arranged on the first guide rail (112), described
First drive mechanism can make die slide block (111) move left and right on the first guide rail (112), described first drive block (113)
End is connected by the upside of the first rotating connector (116) with die slide block (111) right-hand member, and the other end is by the second rotation even
Fitting (117) is connected with the first moving block (12);The first rotating connector is passed through in described second drive block (114) one end
(116) downside with die slide block (111) right-hand member is connected, and the other end is rotated with second by the second rotating connector (117)
Block (13) is connected.
6. the seamless Bending Mould of section bar as claimed in claim 5, it is characterised in that: also include the first limited post, described die
Being provided with the first stopper slot in the middle of slide block (111), described first limited post coupling is arranged in the first stopper slot.
7. the seamless Bending Mould of section bar as claimed in claim 1, it is characterised in that: described punch assemblies (2) includes that punch passes
Motivation structure (21), punch head part (22), the second drive mechanism, described second drive mechanism can be made by punch drive mechanism (21)
Punch head part (22) moves left and right.
8. the seamless Bending Mould of section bar as claimed in claim 7, it is characterised in that: described first moving block (12) and second turn
Be provided with slot to make way on motion block (13), described punch head part (22) be followed successively by from top to bottom cover plate (221), the first jacking block (222),
Second jacking block (223), is provided with the first groove (224), described first jacking block between described cover plate (221), the first jacking block (222)
(222), being provided with the second groove (225) between the second jacking block (223), described cover plate (221) is corresponding with slot to make way.
9. the seamless Bending Mould of section bar as claimed in claim 7, it is characterised in that: described punch drive mechanism (21) includes convex
Mode slider (211), the second guide rail (212), the second connecting plate (213), described second connecting plate (213) is provided with connecting hole,
Second connecting plate (213) is connected with punch slide block (211), and described punch slide block (211) is arranged on the second guide rail (212),
Described second drive mechanism can make punch slide block (211) move left and right on the second guide rail (212), described punch slide block (211)
Left end be connected with punch head part (22).
10. the seamless Bending Mould of section bar as claimed in claim 9, it is characterised in that: also include the second limited post, described punch
Being provided with the second stopper slot in the middle of slide block (211), described second limited post coupling is arranged in the second stopper slot.
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CN201610650147.4A CN106180405B (en) | 2016-08-10 | 2016-08-10 | Section bar is seamless Bending Mould |
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CN201610650147.4A CN106180405B (en) | 2016-08-10 | 2016-08-10 | Section bar is seamless Bending Mould |
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Cited By (5)
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CN108453157A (en) * | 2018-01-15 | 2018-08-28 | 江阴协圣精密科技有限公司 | A kind of Bending Mould and the automation bending equipment comprising it |
CN109613024A (en) * | 2018-11-12 | 2019-04-12 | 深圳中科飞测科技有限公司 | Motion platform and its working method, detection device and detection method |
CN113118262A (en) * | 2021-04-23 | 2021-07-16 | 马鞍山众翌科技有限公司 | V-shaped horizontal bending die and bending method thereof |
CN114535456A (en) * | 2022-01-17 | 2022-05-27 | 国网河北省电力有限公司磁县供电分公司 | Manufacturing device for power grid stay wire |
CN114798857A (en) * | 2022-04-19 | 2022-07-29 | 福建省富达精密科技有限公司 | Seamless bending intelligent processing technology for television frame |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108453157A (en) * | 2018-01-15 | 2018-08-28 | 江阴协圣精密科技有限公司 | A kind of Bending Mould and the automation bending equipment comprising it |
CN109613024A (en) * | 2018-11-12 | 2019-04-12 | 深圳中科飞测科技有限公司 | Motion platform and its working method, detection device and detection method |
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CN114535456A (en) * | 2022-01-17 | 2022-05-27 | 国网河北省电力有限公司磁县供电分公司 | Manufacturing device for power grid stay wire |
CN114798857A (en) * | 2022-04-19 | 2022-07-29 | 福建省富达精密科技有限公司 | Seamless bending intelligent processing technology for television frame |
CN114798857B (en) * | 2022-04-19 | 2023-12-19 | 福建省富达精密科技有限公司 | Intelligent processing technology for seamless bending of television frame |
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